Continuous packaging device for spheroid leavening monomers

Abstract

A ball fermenting agent monomer continuous packaging device, comprising a processing table, which is sequentially provided with a storage tray, a first fixed frame, a feeding structure, a sealing and cutting structure and symmetrically arranged second fixed frames from the feeding end to the discharging end, the storage tray is provided with a positioning rod, the first fixed frame is symmetrically provided with a first rotating shaft, the first rotating shaft is sequentially provided with a conveying clamp roller and a driving gear from top to bottom, the adjacent driving gears are mutually pinched, one side of the first rotating shaft is connected with the output end of a driving motor, and the driving motor is fixedly connected with the processing table through a fixing seat. By adopting the above structure, the automation degree of monomer packaging is improved, a stable monomer continuous feeding equipment is matched, manpower is reduced, and the processing efficiency is significantly improved; uniform heat sealing and cutting are realized, manual operation is avoided, heat sealing quality is uniform, and the packaging quality is guaranteed; the overall structure of the device is reasonable, the work is smooth and stable, the automation degree is high, and the practicality is strong.

Description

Technical Field

[0001] This utility model relates to the field of sweet wine yeast production and processing technology, and in particular to a continuous packaging device for spherical fermentation agents. Background Technology

[0002] The fermenting agent used in the brewing of sweet rice wine is called sweet wine koji. Besides directly using powdered yeast, single-component fermenting agents can also be used. Single-component fermenting agents are mostly spherical, made by crushing and pressing glutinous rice, regular rice, or barley, then inoculating each component with a starter culture. After fermentation, mycelium grows, and the mixture can be packaged and stored. Currently, few existing equipment options are suitable for packaging single-component fermenting agents. Even the few available devices require manual handling; the individual components are collected, placed into bags, and then sealed, making the process highly reliant on manual labor. This results in uneven heat sealing quality and insufficient automation for continuous operation. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a continuous packaging device for spherical fermentation agents, which improves the automation level of individual packaging. Combined with a stable continuous feeding device for individual agents, it reduces reliance on manual labor and significantly improves processing efficiency. The unified heat sealing and cutting avoids uneven heat sealing quality caused by manual operation and ensures packaging quality. The device has a reasonable overall structure, smooth and stable operation, high degree of automation, and strong practicality.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a continuous packaging device for spherical fermentation agent monomers, including a processing table. The processing table is provided with a storage tray, a first fixed frame, a feeding structure, a sealing and cutting structure and a symmetrically arranged second fixed frame in sequence from the feeding end to the discharging end. The storage tray is provided with a positioning rod. The first fixed frame is symmetrically provided with a first rotating shaft. The first rotating shaft is provided with a conveying clamping roller and a drive gear from top to bottom. Adjacent drive gears are engaged with each other. The first rotating shaft on one side is connected to the output end of the drive motor. The drive motor is fixedly connected to the processing table through a fixed seat.

[0005] The feeding structure includes a third fixed frame set on the processing table, a feeding cylinder on the third fixed frame, and a guide splitter at the bottom of the feeding cylinder.

[0006] In a preferred embodiment, the symmetrically arranged second fixed frame is provided with a second rotating shaft and a second transmission wheel. The second rotating shaft is provided with a dispensing disc, and the dispensing disc is provided with multiple sets of clamping grooves. The second transmission wheel is driven by a transmission belt in conjunction with the first transmission wheel provided on the first rotating shaft.

[0007] In a preferred embodiment, the top of the feed cylinder is provided with a wide-mouth groove.

[0008] In a preferred embodiment, the opening surface of the guide splitter is a smooth arc surface.

[0009] In a preferred embodiment, the sealing and cutting structure includes a first mounting frame and a second mounting frame. The first mounting frame is equipped with a lateral heat sealer, and the bottom of the lateral heat sealer is equipped with a positioning clamping roller that cooperates with the heat sealing. The second mounting frame is equipped with a transverse heat sealing plate, which is provided with a cutting groove. The transverse heat sealing plate cooperates with a heat sealing and bonding plate, and the heat sealing and bonding plate is provided with a cutting blade that cooperates with the cutting groove. The heat sealing and bonding plate is connected to the output end of an electric push rod, and the electric push rod is connected to the processing table through a mounting base.

[0010] In a preferred embodiment, the mounting base is equipped with a material level sensor.

[0011] In a preferred embodiment, the cutting blade head has multiple sets of cutting interval grooves evenly distributed.

[0012] The continuous packaging device for spherical fermentation agent monomers provided by this utility model, by adopting the above-described structure, has the following beneficial effects:

[0013] (1) It improves the automation level of individual packaging, and with stable continuous individual feeding equipment, it reduces reliance on manpower and significantly improves processing efficiency;

[0014] (2) Uniform heat sealing and cutting to avoid uneven heat sealing quality caused by manual operation and ensure packaging quality;

[0015] (3) The device has a reasonable overall structure, works smoothly and stably, has a high degree of automation, and is highly practical. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the packaging material feeding and conveying structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the feeding structure of this utility model.

[0020] Figure 4 This is a schematic diagram of the sealing and cutting structure of this utility model.

[0021] Figure 5 This is a schematic diagram showing the detailed structure of the cutting blade of this utility model.

[0022] In the diagram: 1. Processing table; 2. Storage tray; 3. Positioning rod; 4. First fixed frame; 5. First rotating shaft; 6. Conveying clamping roller; 7. First transmission wheel; 8. Drive gear; 9. Drive motor; 10. Fixed seat; 11. Second fixed frame; 12. Second rotating shaft; 13. Distributing tray; 14. Clamping groove; 15. Second transmission wheel; 16. Transmission belt; 17. Third fixed frame; 18. Feed cylinder; 19. Wide-mouth groove; 20. Guide splitter; 21. First mounting frame; 22. Lateral heat sealer; 23. Positioning clamping roller; 24. Second mounting frame; 25. Transverse heat sealing plate; 26. Cutting groove; 27. Mounting seat; 28. Electric push rod; 29. ​​Heat sealing and bonding plate; 30. Cutting blade; 31. Material level sensor; 32. Cutting interval groove. Detailed Implementation

[0023] Example 1:

[0024] like Figure 1-5 The continuous packaging device for spherical fermentation agent includes a processing table 1. The processing table 1 is provided with a storage tray 2, a first fixing frame 4, a feeding structure, a sealing and cutting structure and a symmetrically arranged second fixing frame 11 in sequence from the feeding end to the discharging end. The storage tray 2 is provided with a positioning rod 3. The first fixing frame 4 is symmetrically provided with a first rotating shaft 5. The first rotating shaft 5 is provided with a conveying clamping roller 6 and a drive gear 8 from top to bottom. Adjacent drive gears 8 are engaged with each other. One side of the first rotating shaft 5 is connected to the output end of a drive motor 9. The drive motor 9 is fixedly connected to the processing table 1 through a fixing seat 10.

[0025] The feeding structure includes a third fixed frame 17 set on the processing table 1, a feeding cylinder 18 on the third fixed frame 17, and a guide splitting head 20 at the bottom of the feeding cylinder 18.

[0026] In a preferred embodiment, the symmetrically arranged second fixed frame 11 is provided with a second rotating shaft 12 and a second transmission wheel 15. The second rotating shaft 12 is provided with a dispensing disc 13, and the dispensing disc 13 is provided with multiple sets of clamping grooves 14. The second transmission wheel 15 is driven by a transmission belt 16 in cooperation with the first transmission wheel 7 provided on the first rotating shaft 5.

[0027] In a preferred embodiment, the top of the feed cylinder 18 is provided with a wide-mouth groove 19.

[0028] In a preferred embodiment, the opening surface of the guide splitter 20 is a smooth arc surface.

[0029] In a preferred embodiment, the sealing and cutting structure includes a first mounting frame 21 and a second mounting frame 24. The first mounting frame 21 is provided with a lateral heat sealer 22, and the bottom of the lateral heat sealer 22 is provided with a positioning clamping roller 23 that cooperates with it for heat sealing. The second mounting frame 24 is provided with a transverse heat sealing plate 25, and the transverse heat sealing plate 25 is provided with a cutting groove 26. The transverse heat sealing plate 25 cooperates with a heat sealing bonding plate 29. The heat sealing bonding plate 29 is provided with a cutting blade 30 that cooperates with the cutting groove 26. The heat sealing bonding plate 29 is connected to the output end of an electric push rod 28, and the electric push rod 28 is connected to the processing table 1 through a mounting base 27.

[0030] In a preferred embodiment, the mounting base 27 is equipped with a material level sensor 31. This results in more precise and stable processing.

[0031] In a preferred embodiment, the cutting head 30 has multiple sets of cutting interval grooves 32 evenly distributed on it. This avoids complete disconnection, facilitates separation, and allows for continuous feeding and unloading.

[0032] Example 2:

[0033] like Figure 4 In the middle, the heat sealing strip in the side heat sealer 22 is made of nickel-chromium alloy heating wire with a processing power of 200W, a width of 10mm, and a temperature control accuracy of ±2℃;

[0034] The positioning clamping roller 23 has a diameter of φ50mm and its linear speed is synchronized with that of the distributing disc 13 to ensure that the heat sealing position deviation is ≤0.5mm.

[0035] The horizontal heat-sealing plate 25 measures 100×20mm and has an embedded ceramic heating element with a power of 300W and a temperature of 170±2℃.

[0036] The cutting head 30 is made of Cr12MoV with a hardness of HRC58-62. The cutting interval groove 32 (1mm deep, 3mm spacing) and the cutting groove 26 (1.2mm wide) work together to reduce the cutting force by 30%.

[0037] Example 3:

[0038] like Figure 3 In the middle, the opening surface of the guide splitter 20 is a smooth arc surface with an R8mm diameter, which transitions and fits with the discharge port (diameter φ50mm) of the feed cylinder 18, with an opening angle of 45°;

[0039] Example 4:

[0040] like Figure 1-4 The working principle of this utility model is as follows: the packaging bag of the single fermentation agent is a double-layer coiled tape with an opening on one side. The packaging material is placed on the storage tray 2, and the material is stably rotated and discharged with the cooperation of the positioning rod 3.

[0041] The packaging bag material is continuously conveyed in a continuous strip shape. The guide splitter 20 opens the opening end of the double-layer packaging bag. At this time, when the material is in the feeding position, the packaging bag is kept sealed at the bottom and open at the top to receive the material.

[0042] After receiving the single fermentation agent, the double-layer packaging bag with the open end is first clamped by the positioning clamping roller 23, and then the double-layer packaging bag on one side of the open end is completely heat-sealed by the side heat sealer 22.

[0043] After side heat sealing, the packaging bag is now cylindrical and contains individual fermentation agents. It is then heat-sealed in sections by the cooperation of the transverse heat sealing plate 25 and the heat sealing bonding plate 29, and then cut by the cutting head 30. At this point, the packaging bag and the individual fermentation agents form a series of continuous individual packaging areas. Due to the multiple sets of cutting interval grooves 32 on the cutting head 30, the individual packaging is not completely cut off, and can also be clamped and unloaded by the distribution plate 13.

[0044] The beneficial effects of this utility model are: it improves the automation level of individual packaging, and with stable continuous individual feeding equipment, it reduces reliance on manpower and significantly improves processing efficiency; it unifies heat sealing and cutting, avoiding uneven heat sealing quality caused by manual operation, and ensuring packaging quality; the overall structure of the device is reasonable, the operation is smooth and stable, the degree of automation is high, and the practicality is strong.

Claims

1. A continuous packing device of spheroid leavening agent monomers comprising a processing table (1), characterized in that: The processing table (1) is provided with a storage tray (2), a first fixed frame (4), a feeding structure, a sealing and cutting structure and a symmetrically arranged second fixed frame (11) in sequence from the feeding end to the discharging end. The storage tray (2) is provided with a positioning rod (3). The first fixed frame (4) is symmetrically provided with a first rotating shaft (5). The first rotating shaft (5) is provided with a conveying clamping roller (6) and a drive gear (8) from top to bottom. Adjacent drive gears (8) are engaged with each other. The first rotating shaft (5) on one side is connected to the output end of the drive motor (9). The drive motor (9) is fixedly connected to the processing table (1) through a fixed seat (10). The feeding structure includes a third fixed frame (17) set on the processing table (1), a feeding cylinder (18) is provided on the third fixed frame (17), and a guide split head (20) is provided at the bottom of the feeding cylinder (18).

2. A continuous package of leavening agent prills according to claim 1, wherein: The symmetrically arranged second fixed frame (11) is provided with a second rotating shaft (12) and a second transmission wheel (15). The second rotating shaft (12) is provided with a distribution plate (13). The distribution plate (13) is provided with multiple sets of clamping grooves (14). The second transmission wheel (15) is connected to the first transmission wheel (7) provided on the first rotating shaft (5) via a transmission belt (16).

3. The continuous package of leavening agent prills according to claim 1, wherein: The top of the feed cylinder (18) is provided with a wide-mouth groove (19).

4. The continuous package of leavening agent prills of claim 1, wherein: The opening surface of the guide splitter (20) is a smooth arc surface.

5. The continuous package of leavening agent prills of claim 1, wherein: The sealing and cutting structure includes a first mounting frame (21) and a second mounting frame (24). The first mounting frame (21) is provided with a side heat sealer (22). The bottom of the side heat sealer (22) is provided with a positioning clamping roller (23) that cooperates with it for heat sealing. The second mounting frame (24) is provided with a transverse heat sealing plate (25). The transverse heat sealing plate (25) is provided with a cutting groove (26). The transverse heat sealing plate (25) cooperates with a heat sealing bonding plate (29). The heat sealing bonding plate (29) is provided with a cutting blade (30) that cooperates with the cutting groove (26). The heat sealing bonding plate (29) is connected to the output end of an electric push rod (28). The electric push rod (28) is connected to the processing table (1) through a mounting base (27).

6. The continuous packaging device for spherical fermentation agent monomers according to claim 5, characterized in that: The mounting base (27) is equipped with a material level sensor (31).

7. The continuous package of leavening agent prills of claim 5, wherein: The cutting head (30) has multiple sets of cutting interval grooves (32) evenly distributed on it.

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