Automatic winding and packaging device for aluminum coils

Abstract

This utility model relates to the field of packaging machine technology and discloses an automatic aluminum coil winding and packaging device, including a support platform. A rotating roller is snapped onto the top of the support platform, and a movable plate for support is snapped onto one side of the support platform. A sliding track is fixedly installed on the top of the movable plate, and a packaging trolley is snapped into the inside of the track. This automatic aluminum coil winding and packaging device, through the arrangement of the support platform and roller, increases the stability of the facility and makes packaging work more convenient. Furthermore, it avoids problems such as limit switches during subsequent packaging work, increasing the facility's work efficiency. The support platform and movable plate also increase the facility's flexibility, making it easier for operators to operate and reducing their workload. Operators can also adjust the facility according to the actual size of the aluminum coil, increasing its practicality.

Description

Technical Field

[0001] This utility model relates to the field of packaging machine technology, specifically to an automatic aluminum coil winding and packaging device. Background Technology

[0002] Aluminum coils, as an important product in the aluminum processing industry, are widely used in construction, transportation, packaging, and other fields. With the expansion of the industry, aluminum coil production continues to grow, placing higher demands on packaging efficiency and quality. As the level of automation in the aluminum processing industry increases, the demand for efficient packaging equipment continues to rise. Traditional manual packaging methods suffer from low efficiency, high labor intensity, and unstable packaging quality, making it difficult to meet the needs of large-scale production. In addition, aluminum coils are susceptible to moisture, oxidation, or impacts during transportation and storage, leading to surface damage that affects product quality and market value. Therefore, the development of automated and intelligent wrapping devices has become an urgent need in the industry, aiming to improve packaging efficiency, reduce labor costs, and ensure the safety of aluminum coils in the logistics process.

[0003] Chinese Patent Publication No. CN222572756U discloses an aluminum coil winding packaging machine, relating to the field of packaging machine technology. The machine includes a base, with a film winding module fixedly mounted on one side. A transport mechanism is slidably connected to the top of the base, including a clamping module slidably connected to the top of the base and extending into the interior of the base. A fixing mechanism is connected to the top of the transport mechanism, including a connecting cover plate connected to the top of the clamping module. An aluminum coil body is clamped and installed between the transport mechanism and the fixing mechanism. This invention facilitates the movement of the aluminum coil body from between the film winding modules through the cooperation of the internal parts of the transport mechanism, and facilitates the release of the aluminum coil body from the base through the cooperation of the internal parts of the fixing mechanism, thereby facilitating the disassembly and replacement of the aluminum coil body and improving the packaging efficiency of the packaging machine.

[0004] However, this utility model has the following problems in actual use:

[0005] In existing technologies, operation and installation are complex, making it inconvenient for staff to operate. Furthermore, the internal parts of the facility do not mesh well, which can easily lead to mutual restriction, hindering the facility's operation. It is also difficult to adjust and handle aluminum coils of different sizes, resulting in insufficient protection and safety for both staff and the facility itself. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] In order to overcome the above-mentioned defects of the prior art, the present invention provides an automatic aluminum coil winding and packaging device, which solves the problems of the prior art, such as complicated operation and installation, inconvenience for workers to operate, insufficient coordination between internal parts, easy mutual limitation, difficulty in operation, difficulty in adjustment, inconvenience in handling aluminum coils of different sizes, and insufficient protection and safety for workers and the device itself.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: an automatic aluminum coil winding and packaging device, comprising a support platform, a rotating roller being snapped onto the top of the support platform, a movable plate for support being snapped onto one side of the support platform, a sliding track being fixedly installed on the top of the movable plate, and a rotating cart for packaging being snapped onto the inside of the track.

[0010] Optionally, a semi-circular bearing for sliding is fixedly installed on the upper surface of the support platform, and a base for support is fixedly connected to the bottom of the support platform.

[0011] Optionally, a stepper motor is fixedly installed on one side of the support platform, and a sliding groove is provided at one end of the support platform.

[0012] Optionally, one end of the stepper motor is snapped with a connecting ring for rotation, and a track for transmission is fixedly installed on the outer surface of the connecting ring.

[0013] Optionally, a roller for movement is fixedly installed at one end of the movable plate, and a slide rail is fixedly connected to the upper surface of the movable plate.

[0014] Optionally, a fixed plate for support is snapped into the bottom of the movable plate, and a sliding fork for connection is fixedly installed on the upper surface of the fixed plate.

[0015] Optionally, a movable column for support is fixedly connected to the bottom of the fixed plate, and a footplate for stabilization is fixedly installed on one side of the movable column.

[0016] Optionally, the track has a fixing groove inside, and both sides of the track are threaded with long screws for fixing.

[0017] Optionally, a connecting buckle for stabilization is fixedly installed on one side of the rotating carriage, and a double-layer clamp for support is fixedly connected to the other side of the rotating carriage.

[0018] Optionally, a rotating motor is installed inside the double-layer clamping plate, and a fixed bucket for packaging is fixedly connected to the outside of the double-sided clamping plate.

[0019] (III) Beneficial Effects

[0020] This utility model provides an automatic aluminum coil winding and packaging device, which has the following advantages:

[0021] This automatic aluminum coil winding and packaging device, through the setting of a support platform and rollers, increases the stability of the facility and makes the packaging work more convenient. It also eliminates issues such as limit stops during subsequent packaging operations, greatly increasing the facility's work efficiency. The support platform and movable plate increase the facility's flexibility, making it easier for operators to operate and reducing their workload. Operators can adjust the facility according to the actual size of the aluminum coil, greatly increasing its practicality. This adjustment not only facilitates operator adjustments but also increases the facility's stability. Operators can stabilize the facility by stepping on the pedals, and must also ensure that they do not leave the facility unattended during operation, requiring constant monitoring to ensure work safety. The movable plate and track design increase the facility's flexibility. Long screws in the track allow for disassembly, facilitating subsequent fixing of the track around the aluminum coil and enabling the rotation of the trolley. The track and trolley design, together with the other components, facilitate the packaging process. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the support platform structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the track structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the rotating vehicle structure of this utility model;

[0026] Figure 5 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0027] In the diagram: 1. Support platform; 2. Roller; 3. Movable plate; 4. Track; 5. Rotating vehicle; 6. Semi-circular bearing; 7. Base; 8. Stepper motor; 9. Connecting ring; 10. Track; 11. Sliding groove; 12. Roller; 13. Slide rail; 14. Fixed plate; 15. Sliding fork; 16. Moving column; 17. Pedal; 18. Fixed groove; 19. Long screw; 20. Connecting buckle; 21. Double-layer clamping plate; 22. Rotating motor; 23. Fixed barrel. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0029] Please see Figures 1 to 5 This utility model provides an automatic aluminum coil winding and packaging device, which is applied to scenarios requiring external packaging of aluminum coils of different sizes. This embodiment improves the structure of the automatic aluminum coil winding and packaging device, making it convenient to operate and install, easy to adjust, and highly safe. Specifically, the device can be adjusted for different sizes of aluminum coils; therefore, as a preferred embodiment, the automatic winding and packaging device is specifically an automatic aluminum coil winding and packaging device capable of external packaging aluminum coils of different sizes.

[0030] Please see Figures 1 to 5 This utility model provides a technical solution: an automatic aluminum coil winding and packaging device, which is mainly used in the scenario of external packaging and cutting of aluminum coils of different sizes.

[0031] It includes a support platform 1, a rotating roller 2 is snapped onto the top of the support platform 1, a movable plate 3 for support is snapped onto one side of the support platform 1, a sliding track 4 is fixedly installed on the top of the movable plate 3, and a rotating cart 5 for packaging is snapped into the inside of the track 4.

[0032] In this embodiment, the support platform 1 and roller 2 increase the stability of the facility and make packaging work more convenient. The semi-circular bearing 6 in the support platform 1 allows the roller 2 to rotate more effectively and avoids problems such as limit stops during subsequent packaging, greatly increasing the facility's efficiency. The stepper motor 8 provides continuous and stable power, significantly reducing the workload of workers. The sliding groove 11 increases the connectivity between internal parts. The support platform 1 and movable plate 3 increase the facility's flexibility, making operation more convenient and reducing worker workload. The roller 12 and slide rail 13 facilitate the operation of the equipment. The facility can be adjusted according to the actual size of the aluminum coil, greatly increasing its practicality. The movable column 16 and pedal 17 facilitate adjustment while increasing stability. By stepping on pedal 17, staff can stabilize the facility and ensure that they remain on site during operation, constantly monitoring its operation to guarantee safety. The movable plate 3 and track 4 enhance flexibility. The long screw 19 in track 4 allows for disassembly, facilitating subsequent fixation of track 4 around the coil and enabling the movement of the rotating cart 5. The track 4 and rotating cart 5 facilitate packaging operations.

[0033] In the above embodiment, as a preferred solution, a semi-circular bearing 6 for sliding is fixedly installed on the upper surface of the support platform 1, and a base 7 for support is fixedly connected to the bottom of the support platform 1. Through the arrangement of the support platform 1 and the semi-circular bearing 6, the roller 2 can rotate better without affecting the operation of other parts. The arrangement of the support platform 1 and the base 7 provides support for the facility, enabling the facility to operate more stably.

[0034] In the above embodiment, as a preferred solution, a stepper motor 8 is fixedly installed on one side of the support platform 1, and a sliding groove 11 is provided at one end of the support platform 1. The stepper motor 8 is model HS23BYG550. With the support platform 1 and the stepper motor 8, the roller 2 can rotate continuously and stably. With the support platform 1 and the sliding groove 11, the position of the movable plate 3 can be adjusted by the operator.

[0035] In the above embodiment, as a preferred solution, one end of the stepper motor 8 is snapped with a connecting ring 9 for rotation, and a track 10 for transmission is fixedly installed on the outer surface of the connecting ring 9. Through the arrangement of the connecting ring 9 and the track 10, the power generated by the stepper motor 8 can be better transmitted to the roller 2, so that the facility can perform packaging work better.

[0036] In the above embodiment, as a preferred solution, a roller 12 for movement is fixedly installed at one end of the movable plate 3, and a slide rail 13 is fixedly connected to the upper surface of the movable plate 3. The setting of the roller 12 and the slide rail 13 helps the facility to be moved, making it convenient for staff to adjust the facility.

[0037] In the above embodiment, as a preferred solution, the bottom of the movable plate 3 is snapped with a fixed plate 14 for support, and a sliding fork 15 for connection is fixedly installed on the upper surface of the fixed plate 14. The connection between the internal parts of the facility is increased by setting the fixed plate 14 and the sliding fork 15.

[0038] In the above embodiment, as a preferred solution, a movable column 16 for support is fixedly connected to the bottom of the fixed plate 14, and a footboard 17 for stabilization is fixedly installed on one side of the movable column 16. The fixed plate 14 and the movable column 16 provide support for the facility while increasing its flexibility. The movable column 16 and the footboard 17 require staff to step on the footboard 17 to stabilize the facility, and ensure that staff must be present to supervise the facility when it is in operation.

[0039] In the above embodiment, as a preferred solution, the track 4 has a fixing groove 18 inside, and both sides of the track 4 are threaded with long screws 19 for fixing. The track 4 and the fixing groove 18 provide space for the connecting buckle 20 to connect, so that the rotating cart 5 can be better connected with the track 4, avoiding unstable sliding. The track 4 and the long screws 19 make the track 4 detachable, which helps the workers to install the track 4 around the reel.

[0040] In the above embodiment, as a preferred solution, a connecting buckle 20 for stabilization is fixedly installed on one side of the rotating carriage 5, and a double-layer clamping plate 21 for support is fixedly connected to the other side of the rotating carriage 5. By setting the rotating carriage 5 and the connecting buckle 20, the rotating carriage 5 can be better connected to the track 4, which increases the stability of the rotating carriage 5. By setting the rotating carriage 5 and the double-layer clamping plate 21, the rotating carriage 5 can better support the parts.

[0041] In the above embodiment, as a preferred solution, a rotating motor 22 is installed inside the double-layer clamping plate 21, and a fixed bucket 23 for packaging is fixedly connected to the outside of the double-layer clamping plate 21. The rotating motor 22 is model HS23BYG550. Through the arrangement of the double-layer clamping plate 21 and the rotating motor 22, the rotating cart 5 is provided with continuous and stable power, which enables the rotating cart 5 to better package the rolled tubes. Through the arrangement of the double-layer clamping plate 21 and the fixed bucket 23, the packaging film can be connected to the fixed bucket 23, which helps the facility to package the rolled tubes.

[0042] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0043] In this invention, the working steps of the device are as follows:

[0044] 1. First, staff need to check whether the facility parts are complete and whether there is any looseness, and remove the detachable side of track 4;

[0045] 2. After the staff has checked and confirmed that everything is correct, the aluminum coil can be mechanically transferred to roller 2;

[0046] 3. Then, the staff can adjust the facility through the movable plate 3 and the slide rail 13, move the sliding fork 15 and the rail 4 to the appropriate position, then remove one side of the rail 4, pass it through the aluminum coil, and reconnect it to the rail 4, and fix it with the long screw 19.

[0047] 4. Finally, the staff installed the packaging film in the fixed bucket 23 and pulled out the beginning of the packaging film to stick it on the aluminum roll. Then, the staff stood on the footboard 17 and, after confirming that everything was correct, the packaging work could begin.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic winding and packaging device for aluminum coils, comprising a support table (1), characterized in that: The top of the support platform (1) is fitted with a rotating roller (2), and a movable plate (3) for support is fitted on one side of the support platform (1). A sliding track (4) is fixedly installed on the top of the movable plate (3), and a rotating cart (5) for packaging is fitted inside the track (4).

2. An automatic winding and packaging device for aluminum coils as claimed in claim 1, characterized in that: The upper surface of the support platform (1) is fixedly equipped with a semi-circular bearing (6) for sliding, and the bottom of the support platform (1) is fixedly connected with a base (7) for support.

3. The automatic winding and packaging device for aluminum coil according to claim 1, characterized in that: A stepper motor (8) is fixedly installed on one side of the support platform (1), and a sliding groove (11) is provided at one end of the support platform (1).

4. An automatic winding and packaging device for aluminum coils as claimed in claim 3, characterized in that: One end of the stepper motor (8) is connected to a connecting ring (9) for rotation, and a track (10) for transmission is fixedly installed on the outer surface of the connecting ring (9).

5. The automatic winding and packaging device for aluminum coil according to claim 1, characterized in that: One end of the movable plate (3) is fixedly equipped with a roller (12) for movement, and a slide rail (13) is fixedly connected to the upper surface of the movable plate (3).

6. The automatic winding and packaging device for aluminum coils according to claim 1, characterized in that: The bottom of the movable plate (3) is fitted with a fixed plate (14) for support, and a sliding fork (15) for connection is fixedly installed on the upper surface of the fixed plate (14).

7. An automatic winding and packaging device for aluminum coils as claimed in claim 6, characterized in that: The bottom of the fixed plate (14) is fixedly connected to a movable column (16) for support, and a footboard (17) for stabilization is fixedly installed on one side of the movable column (16).

8. The automatic winding and packaging device for aluminum coil according to claim 1, characterized in that: The track (4) has a fixing groove (18) inside, and both sides of the track (4) are threaded with long screws (19) for fixing.

9. The automatic winding and packaging device for aluminum coils according to claim 1, characterized in that: One side of the rotating vehicle (5) is fixedly installed with a connecting buckle (20) for stabilization, and the other side of the rotating vehicle (5) is fixedly connected with a double-layer clamp plate (21) for support.

10. An automatic winding and packaging device for aluminum coils according to claim 9, characterized in that: The double-layer clamp (21) is equipped with a rotating motor (22) inside, and a fixed bucket (23) for packaging is fixedly connected to the outside of the double-layer clamp (21).

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