A cork pad applicator

Abstract

This utility model relates to a cork mat bonding machine, including a frame. The frame is equipped with a feeder label module for peeling off the self-adhesive release paper from the cork mat and a cork mat raw material feeding assembly. The machine is characterized by the following features: the frame is sequentially equipped with an infeed roller conveyor, a mat-applying conveyor belt, a finished product conveyor belt, and a finished product storage conveyor belt. The infeed roller conveyor is equipped with an infeed correction assembly. The mat-applying conveyor belt has a side assembly for picking up material from the peeling point of the feeder label module and applying the cork mat to the product. A transfer robot is located between the mat-applying conveyor belt and the finished product conveyor belt. Compared with the prior art, this utility model's cork mat bonding machine has the advantages of high automation, significantly reduced manual operation, improved mat-applying efficiency and accuracy, strong adaptability, and applicability to glass products of different specifications.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a cork pad bonding machine. Background Technology

[0002] In the glass manufacturing and processing industry, finished glass products are prone to breakage, scratches, and other quality problems during transportation and storage due to direct contact. To mitigate these risks, cushioning materials, such as cork mats, are typically applied to the surface of glass products. However, most current cork mat application methods are still manual, resulting in low efficiency, inaccurate positioning, and poor consistency, making it difficult to meet the needs of large-scale, high-precision production. Therefore, there is an urgent need for an automated and precise cork mat application equipment. Utility Model Content

[0003] The purpose of this invention is to provide a cork pad bonding machine with a high degree of automation, reasonable structure, stable operation, and high positioning accuracy, which can effectively improve the padding efficiency and quality of glass products.

[0004] To achieve the above objectives, the present invention provides the following technical solution.

[0005] A cork mat laminating machine includes a frame, on which a feeder label module for peeling off the self-adhesive release paper from the cork mat and a cork mat raw material feeding assembly are provided. The frame is also provided with a feed roller conveyor, a mat laminating conveyor belt, a finished product conveyor belt and a finished product storage conveyor belt in sequence.

[0006] The feeding roller conveyor and the padding conveyor belt are interconnected, and the finished product conveyor belt and the finished product storage conveyor belt are interconnected.

[0007] The feed roller conveyor frame is equipped with a feed correction component;

[0008] The side of the padding conveyor belt is equipped with a cork padding assembly that picks up material from the feeder label module peeling point and applies cork padding to the product.

[0009] A transfer robot is installed between the padding conveyor belt and the finished product conveyor belt.

[0010] The cork pad assembly includes a mounting frame, a Y-axis guide rail, an X-axis guide rail, an X-axis slider, a Z-axis cylinder mounting plate, a thin blade cylinder, and a cork pad suction nozzle.

[0011] The mounting frame is provided with a Y-axis guide rail, an X-axis guide rail is slidably mounted on the Y-axis guide rail, and an X-axis slider is slidably mounted on the X-axis guide rail;

[0012] The X-axis sliding member is provided with a Z-axis cylinder mounting plate; the Z-axis cylinder mounting plate is provided with a number of thin blade cylinders with downward output axes, and the output shaft of the thin blade cylinder is provided with a cork pad suction nozzle, and the cork pad suction nozzle is provided with a vacuum source in the outside.

[0013] Preferably, the frame is also equipped with a cork pad raw material feeding assembly.

[0014] The frame is also equipped with a cork pad raw material roll setting roller and a number of guide rollers via several support frames.

[0015] The feeder label module is mounted on the frame. The cork pad roll setting roller is equipped with a cork pad raw material roll. The cork pad roll is guided to the feeder label module by several guide rollers in sequence for peeling off the self-adhesive release paper. The self-adhesive release paper is wound up by the winding section of the feeder label module.

[0016] Preferably, the transfer robot includes a transverse guide rail, a horizontal cylinder, a lifting cylinder, an adsorption plate, and an adsorption component;

[0017] The transverse guide rails are arranged parallel to the sides of the padding conveyor belt and the finished product conveyor belt;

[0018] A horizontal cylinder is slidably mounted on the transverse guide rail. The output shaft of the horizontal cylinder is equipped with a lifting cylinder, and the output shaft of the lifting cylinder is equipped with an adsorption plate.

[0019] The adsorption plate is provided with several adsorption elements;

[0020] The adsorption element is connected to a vacuum source.

[0021] Preferably, the feed correction assembly includes a power motor mounting plate, an idler wheel mounting plate, a guide wheel mounting plate, a guide rail, and a guide wheel;

[0022] The front and rear ends of the feed roller conveyor frame are respectively fixed with a power motor mounting plate and an idler wheel mounting plate;

[0023] The guide rail is mounted on the power motor mounting plate and the idler wheel mounting plate;

[0024] Two sets of guide wheel mounting plates are slidably connected to the guide rail, and the guide wheel mounting plates are provided with a plurality of guide wheels.

[0025] The power motor mounting plate and the idler wheel mounting plate are respectively provided with a synchronous pulley and a synchronous idler wheel, and a synchronous belt is provided between the synchronous pulley and the synchronous idler wheel;

[0026] The two sets of guide wheel mounting plates are connected to the timing belt via timing belt locking mounting plates.

[0027] Preferably, the end of the padding conveyor belt is provided with a baffle plate.

[0028] This utility model features an infeed roller conveyor frame equipped with an infeed correction component for correcting the position of incoming glass products. This component includes guide rails, guide wheels, and synchronous pulley sets to ensure precise positioning of the glass during transport. A cork pad attaching assembly is located on the side of the padding conveyor belt. This assembly includes a Y-axis guide rail, an X-axis guide rail, an X-axis sliding component, a Z-axis cylinder mounting plate, a thin-blade cylinder, and a cork pad suction nozzle. Working in conjunction with a vacuum source, it picks up and precisely attaches the cork pads. A feeder label module connects to the cork pad material roll. Through a series of guide rollers and a peeling mechanism, the self-adhesive cork pads are peeled from the release paper. The release paper is then rewound, and the cork pads are precisely adhered to the designated positions on the glass products via the attaching mechanism. A transfer robot is positioned between the padding conveyor belt and the finished product conveyor belt. This robot includes a transverse guide rail, a horizontal cylinder, a lifting cylinder, and an adsorption plate structure to precisely transfer the cork-pad-attached glass products, ensuring a continuous and stable transport process. After the glass products have been coated with padding, they are conveyed from the finished product conveyor belt to the storage conveyor belt for collection and sorting. A baffle plate is installed at the end of the padding conveyor belt to prevent the glass from slipping or becoming misaligned.

[0029] Compared with the prior art, the cork pad bonding machine of this utility model has the following advantages:

[0030] 1. High degree of automation, which can significantly reduce manual operation and improve pad application efficiency;

[0031] 2. High precision: It adopts a multi-axis guide rail and cylinder control system, which can achieve precise positioning and attachment of cork pads;

[0032] 3. Highly adaptable, suitable for glass products of different specifications;

[0033] 4. The machine has a compact structure, stable operation, and is easy to maintain and service;

[0034] 5. Improved the safety of glass during transportation and reduced the breakage rate. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0036] Figure 2 This is a top view of the present invention.

[0037] Figure 3 This is a schematic diagram of the cork pad assembly of this utility model.

[0038] Figure 4 This is a schematic diagram of the feeding correction component of this utility model. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] Please see Figure 1-4 This embodiment provides a cork mat bonding machine, which includes a frame 100. The frame 100 is provided with a feeder label module 200 for peeling off the self-adhesive release paper of the cork mat and a cork mat raw material feeding assembly 1. The frame 100 is provided with an infeed roller conveyor 2, a mat bonding conveyor belt 3, a finished product conveyor belt 4 and a finished product storage conveyor belt 5 in sequence.

[0041] The feeding roller conveyor 2 and the padding conveyor belt 3 are mutually connected and convey each other, while the finished product conveyor belt 4 and the finished product storage conveyor belt 5 are mutually connected and convey each other.

[0042] The feed roller conveyor frame 2 is equipped with a feed correction component 6;

[0043] The side of the padding conveyor belt 3 is provided with a cork padding assembly 7 that takes material from the peeling point of the feeder label module 200 and applies cork padding to the product.

[0044] A transfer robot 8 is provided between the padding conveyor belt 3 and the finished product conveyor belt 4.

[0045] The cork pad assembly 7 includes a mounting frame 701, a Y-axis guide rail 702, an X-axis guide rail 703, an X-axis sliding component 704, a Z-axis cylinder mounting plate 705, a thin blade cylinder 706, and a cork pad suction nozzle 707.

[0046] The mounting frame 701 is provided with a Y-axis guide rail 702, an X-axis guide rail 703 is slidably mounted on the Y-axis guide rail 702, and an X-axis slider 704 is slidably mounted on the X-axis guide rail 703.

[0047] The X-axis sliding member 704 is provided with a Z-axis cylinder mounting plate 705; the Z-axis cylinder mounting plate 705 is provided with a plurality of thin blade cylinders 706 with their output axes pointing downwards, and the output shaft of the thin blade cylinder 706 is provided with a cork pad suction nozzle 707, and the cork pad suction nozzle 707 is provided with a vacuum source in the outside.

[0048] Preferably, the frame 100 is further provided with a cork pad raw material feeding assembly 1.

[0049] The frame 100 is also provided with a cork pad raw material roll 101 setting roller and a number of guide rollers 102 respectively via several support frames;

[0050] The feeder label module 200 is mounted on the frame 100. The cork pad roll setting roller is provided with a cork pad raw material roll 101. The cork pad roll is guided to the feeder label module 200 by several guide rollers 102 in sequence for peeling off the self-adhesive release paper. The self-adhesive release paper is wound up by the winding point of the feeder label module 200.

[0051] Preferably, the transfer robot 8 includes a transverse guide rail 801, a horizontal cylinder 802, a lifting cylinder 803, an adsorption plate 804, and an adsorption component 805;

[0052] The transverse guide rail 801 is arranged parallel to the sides of the padding conveyor belt 3 and the finished product conveyor belt 4.

[0053] A horizontal cylinder 802 is slidably mounted on the transverse guide rail 801. The output shaft of the horizontal cylinder 802 is provided with a lifting cylinder 803, and the output shaft of the lifting cylinder 803 is provided with an adsorption plate 804.

[0054] The adsorption plate 804 is provided with a plurality of adsorption elements 805;

[0055] The adsorption element 805 is connected to a vacuum source.

[0056] Preferably, the feeding correction assembly 6 includes a power motor mounting plate 601, an idler wheel mounting plate 602, a guide wheel mounting plate 603, a guide rail 604, and a guide wheel 605;

[0057] The front and rear ends of the feed roller conveyor frame are respectively fixed with a power motor mounting plate 601 and an idler wheel mounting plate 602;

[0058] The guide rail 604 is mounted on the power motor mounting plate 601 and the idler wheel mounting plate 602;

[0059] Two sets of guide wheels 605 mounting plates 603 are slidably connected to the guide rail 604, and the guide wheel 605 mounting plate 603 is provided with a plurality of guide wheels 605.

[0060] The power motor mounting plate 601 and the idler wheel mounting plate 602 are respectively provided with a synchronous pulley 607 and a synchronous idler wheel 608, and a synchronous belt 606 is provided between the synchronous pulley 607 and the synchronous idler wheel 608.

[0061] The two sets of guide wheels 605 are connected to the timing belt 606 by locking the mounting plate 603.

[0062] Preferably, the end of the padding conveyor belt 3 is provided with a baffle plate 9.

[0063] The cork mat bonding machine of this embodiment includes a frame 100, on which a feeder label module 200 for peeling off the self-adhesive release paper of the cork mat and a cork mat raw material feeding assembly 1 are provided; its structure includes, in sequence, an infeed roller conveyor frame 2, a mat bonding conveyor belt 3, a finished product conveyor belt 4 and a finished product storage conveyor belt 5, and the continuous transfer of products between the conveying devices of each section is realized.

[0064] Specific implementation steps

[0065] Glass products are fed manually or automatically from the previous process and sequentially transferred to the infeed roller conveyor 2. To ensure accurate positioning of the glass products before the padding is applied, the infeed roller conveyor 2 is equipped with an infeed correction assembly 6, including:

[0066] The guide wheel 605 and the guide rail 604 are used to limit the left and right displacement of the glass;

[0067] Synchronous pulley 607, synchronous belt 606 and power motor enable dynamic fine-tuning of guide pulley 605;

[0068] Two sets of guide wheels 605 and mounting plate 603 are installed on the guide rail 604, which can automatically adjust the clamping according to the width of the glass to adapt to glass products of different specifications.

[0069] The cork pad material is a pre-cut cork pad roll adhered to release paper, which is then mounted on a cork pad roll setting roller. Multiple sets of guide rollers 102 feed the roll into the feeder label module 200. The feeder label module 200 uses a guide rail structure at a specific angle to reverse the bend of the release paper, thereby separating the cork pad from the release paper. The peeled cork pad is ready for application, while the release paper is automatically rewound via a winding structure. Depending on the actual situation, a label feeder equipped with a winding mechanism or a label feeder with a winding mechanism may be installed.

[0070] After the cork pad is peeled off, the padding assembly absorbs and adheres it. The structure of the padding assembly is as follows:

[0071] The Y-axis guide rail drives the entire padding module to move back and forth.

[0072] The X-axis guide rail enables lateral movement and positioning above the glass surface to be coated.

[0073] The Z-axis cylinder enables vertical movement;

[0074] Several thin blade cylinders 706 are mounted on the Z-axis cylinder plate, and a cork pad nozzle 707 is installed under each blade cylinder;

[0075] The suction nozzle picks up a single cork pad from the feeder using a vacuum source, moves it to the designated area on the glass surface, quickly descends, attaches, and releases, completing the pad application process.

[0076] Depending on the size of the glass and actual requirements, this equipment supports multi-point padding on a single glass pane, and the number and position of the pads can be set according to the size of the glass.

[0077] After the padding is applied, the glass is conveyed to the middle section of the equipment via the padding conveyor belt 3. A transfer robot 8 spans between the padding conveyor belt 3 and the finished product conveyor belt 4, and includes:

[0078] Transverse guide rail (parallel to the conveyor belt);

[0079] The horizontal cylinder 802 drives the adsorption plate 804 to move laterally above the glass;

[0080] The lifting cylinder 803 drives the adsorption plate 804 to move up and down;

[0081] The bottom of the adsorption plate 804 is equipped with several adsorption elements 805, which are connected to an external vacuum source. After adsorbing the glass, it is transferred to the finished product conveyor belt 4.

[0082] After the transfer is completed, the glass is released to automatically connect to the next work section.

[0083] The finished product conveyor belt 4 continues to transport the glass with cork pads attached to its end, into the finished product storage conveyor belt 5. A limit baffle 9 is installed at the end of the conveyor belt to prevent the glass from slipping or being misaligned. This section can also be connected to automated sorting or stacking equipment to improve production line efficiency.

[0084] This embodiment only requires initial design by the operator for it to run automatically; that is:

[0085] The operator sets the pad specifications (pad quantity, position, glass size) on the equipment interface.

[0086] Start the equipment, and the glass enters from the feeding conveyor section, where it is positioned by the feeding correction component 6;

[0087] Cork pads are peeled from the raw material roll and picked up one by one by the padding assembly;

[0088] The multi-axis linkage system controls the precise movement of the padding assembly and completes the padding action;

[0089] The glass with cork pads attached is transported to the middle section by the padding conveyor belt 3;

[0090] The transfer robot 8 transfers the glass to the finished product conveyor belt 4;

[0091] The finished product continues to be transferred to the final storage area to complete the entire padding process.

[0092] In addition to the cork pads mentioned in this embodiment, this device can also be used to bond cushioning blocks such as adhesive pads and EVA sponge pads.

[0093] The above is a detailed description of the present invention in conjunction with specific embodiments, and it should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, any equivalent substitutions or obvious modifications made without departing from the concept of the present invention, and which have the same performance or use, should be considered as falling within the patent protection scope defined by the submitted claims.

Claims

1. A cork mat laminating machine, the laminating machine comprising a frame, wherein the frame is provided with a feeder label module for peeling off the self-adhesive release paper from the cork mat and a cork mat raw material feeding assembly, characterized in that: The frame is sequentially equipped with a feed roller conveyor, a padding conveyor belt, a finished product conveyor belt, and a finished product storage conveyor belt; The feed roller conveyor frame is equipped with a feed correction component; The side of the padding conveyor belt is equipped with a cork padding assembly that picks up material from the feeder label module peeling point and applies cork padding to the product. A transfer robot is installed between the padding conveyor belt and the finished product conveyor belt; The cork pad assembly includes a mounting frame, a Y-axis guide rail, an X-axis guide rail, an X-axis slider, a Z-axis cylinder mounting plate, a thin blade cylinder, and a cork pad suction nozzle. The mounting frame is provided with a Y-axis guide rail, an X-axis guide rail is slidably mounted on the Y-axis guide rail, and an X-axis slider is slidably mounted on the X-axis guide rail; The X-axis sliding member is provided with a Z-axis cylinder mounting plate; the Z-axis cylinder mounting plate is provided with a number of thin blade cylinders with downward output axes, and the output shaft of the thin blade cylinder is provided with a cork pad suction nozzle, and the cork pad suction nozzle is provided with a vacuum source in the outside.

2. The cork pad bonding machine according to claim 1, characterized in that: The frame is also equipped with a cork pad raw material feeding assembly. The frame is also equipped with a cork pad raw material roll setting roller and a number of guide rollers via several support frames. The feeder label module is mounted on the frame, and the cork pad roll setting roller is equipped with a cork pad raw material roll. The cork pad roll is guided to the feeder label module by several guide rollers in sequence for peeling off the self-adhesive release paper.

3. The cork pad bonding machine according to claim 1, characterized in that: The transfer robot includes a transverse guide rail, a horizontal cylinder, a lifting cylinder, an adsorption plate, and an adsorption component; The transverse guide rails are arranged parallel to the sides of the padding conveyor belt and the finished product conveyor belt; A horizontal cylinder is slidably mounted on the transverse guide rail. The output shaft of the horizontal cylinder is equipped with a lifting cylinder, and the output shaft of the lifting cylinder is equipped with an adsorption plate. The adsorption plate is provided with several adsorption elements; The adsorption element is connected to a vacuum source.

4. A cork pad bonding machine according to claim 1, characterized in that: The feeding correction assembly includes a power motor mounting plate, an idler wheel mounting plate, a guide wheel mounting plate, a guide rail, and a guide wheel; The front and rear ends of the feed roller conveyor frame are respectively fixed with a power motor mounting plate and an idler wheel mounting plate; The guide rail is mounted on the power motor mounting plate and the idler wheel mounting plate; Two sets of guide wheel mounting plates are slidably connected to the guide rail, and the guide wheel mounting plates are provided with a plurality of guide wheels. The power motor mounting plate and the idler wheel mounting plate are respectively provided with a synchronous pulley and a synchronous idler wheel, and a synchronous belt is provided between the synchronous pulley and the synchronous idler wheel; The two sets of guide wheel mounting plates are connected to the timing belt via timing belt locking mounting plates.

5. A cork pad bonding machine according to claim 1, characterized in that: The end of the padding conveyor belt is equipped with a baffle plate.

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