Cellulose pulp bale wire winding and recovering device
By designing a steel wire winding and recycling device for small cellulose pulp packages, the fully automated recycling of steel wire was achieved, solving the problem that existing technologies cannot achieve full automation, improving production efficiency, and reducing manual labor intensity and safety risks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 四川丝丽雅纤维科技有限公司
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-03
AI Technical Summary
Existing technologies struggle to automate the cutting and unloading of small packages of viscose cellulose pulp wire, particularly failing to achieve full automation and thus failing to effectively address specific problems.
By designing a cellulose pulp small-batch steel wire winding and recycling device, through the winding assembly, materials, processes or combinations, it demonstrates that it solves specific problems that existing technologies have failed to effectively address.
It has achieved fully automated recycling of steel wire, which has improved production efficiency, reduced manual labor intensity and labor costs, and reduced safety risks.
Smart Images

Figure CN224449809U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of viscose fiber production technology, and in particular to a device for winding and recycling small packages of cellulose pulp with steel wire. Background Technology
[0002] Viscose fiber is made from high-molecular materials containing natural cellulose, such as wood pulp and cotton pulp, through chemical and mechanical processing. It has the characteristics of soft hand feel, moisture absorption and breathability, drape and flow, bright coloring, antistatic properties and easy textile processing. It is a regenerated cellulose fiber derived from nature but superior to nature, and is one of the important raw materials for the textile industry.
[0003] In the production of viscose fiber, various chemical materials are required, and these materials are generally in the form of pulp. Therefore, pulp is a very important raw material. To facilitate transportation, the raw pulp is usually divided into equal portions, and each portion is then packaged into small rectangular blocks using cardboard. These blocks are then bound together with wire. Multiple small pulp packages are then combined into a large pulp package, which is further bound together with wire. This facilitates transportation and allows for precise extraction of pulp during use. Currently, when the large pulp package arrives at the processing plant, after the wires on the outer wall of the large package are removed, the wires on the cardboard of the smaller pulp packages also need to be removed. Traditionally, this involves manually cutting the wires with wire cutters. However, the existing human resources for this position are becoming increasingly strained, and automation is an inevitable trend.
[0004] Utility model patent CN220721657U discloses a device for cutting steel wire from pulp bales. This patent describes a method where a staggered structure is used to misalign the smaller pulp bales, separating the steel wire from the bales. A shearing structure then cuts the separated wire. However, the pulp material inside the smaller bales is a single unit, and the steel wires outside the paperboard of the bales consist of both transverse and longitudinal wires. The device in this patent cannot separate the wire from the bales, nor is it suitable for cutting the transverse wires. Therefore, this device cannot be directly applied to cutting the steel wires from the smaller pulp bales.
[0005] Patent publication number CN108216802B discloses a feed production line for chemical fiber production, including a small package shearing mechanism. The small package shearing mechanism includes a support frame and a small package wire shear. A horizontal small package transverse guide rail is first installed on the top plate of the support frame, and then a vertical small package longitudinal guide rail is installed on the small package transverse guide rail. In this way, the small package transverse guide rail and the small package longitudinal guide rail are combined to form a two-dimensional free motion surface in the vertical plane. Finally, a small package CCD image recognition device, a small package robot, and a vacuum suction cup are fixed to the lower end of the small package longitudinal guide rail; the small package wire shear is installed on the small package robot.
[0006] However, the small-package wire cutter in this patent has several drawbacks: first, it only has two degrees of freedom, making it unsuitable for cutting horizontal and vertical wires; second, it lacks a wire-fixing device, causing the cut wire to shatter and potentially injure people or property; third, the CCD image recognition device's shooting distance is not fixed, leading to inconsistent recognition results; fourth, it lacks a distance positioning device, making it unsuitable for different sizes of pulp packages; and fifth, it lacks a wire recycling device, requiring manual wire collection and failing to achieve full automation. Therefore, the small-package wire cutter in this patent cannot be directly applied to cutting and recycling wires from pulp packages of different sizes and packaging.
[0007] Patent application CN114044408A discloses a wire winding device, including a base. Two fixing plates are mounted on the top of one end of the base, and a drum is installed between the top of the fixing plates. A motor mount is mounted on the outer wall of one fixing plate, and a motor is mounted on the outer wall of the motor mount. The motor is connected to the drum. A wire winding mechanism is mounted on the base next to the fixing plates. Pulleys are mounted on both the wire winding mechanism and the output shaft of the motor. A transmission belt is sleeved between the pulleys. A column is fixedly mounted on the top of the wire winding mechanism, and a wire guide block is fixedly mounted on the top of the column. A wire guide frame is fixedly mounted on the wire guide block near the outer wall of the fixing plate. A tensioning mechanism is mounted on the top of the other end of the base. The wire passes through the tensioning mechanism, the wire guide block, and the wire guide frame in sequence and connects to the drum. When the motor drives the drum to wind the wire, the wire winding mechanism moves synchronously through the transmission belt and pulleys. The wire winding mechanism moves back and forth along the axial direction of the drum, and the distance the wire winding mechanism moves is equal to the diameter of the wire for one revolution inside the drum, thereby winding the wire around the drum one turn at a time, achieving uniform winding.
[0008] However, the winding device in this patent addresses several issues: firstly, it solves the problem of uneven distribution of the wound steel wire on the drum, making it suitable for winding a large number of long steel wires evenly onto a single drum, but not for winding short steel wires; secondly, the winding and feeding process requires manual intervention and is not fully automated; and thirdly, it cannot unload the steel wire from the drum. Therefore, the winding device in this patent is not suitable for winding and recycling steel wire from small packages of pulp. Summary of the Invention
[0009] This utility model aims to provide a cellulose pulp small bag steel wire winding and recycling device. The device uses a winding assembly to wind the cut steel wire onto a winding shaft, a clamping assembly to hold the steel wire to prevent displacement during winding, and a wire unwinding assembly to unwind the wound steel wire from the winding shaft. This achieves fully automatic steel wire recycling, improves the production efficiency of this process, reduces manual labor intensity, reduces labor costs, and reduces safety risks.
[0010] To achieve the above-mentioned objectives, the technical solution of this utility model is as follows:
[0011] A cellulose pulp small-batch steel wire winding and recycling device includes a wire winding assembly for winding the steel wire, a clamping assembly for limiting the displacement of the steel wire, a wire unwinding assembly for unwinding the wire, and a wire winding machine base. The wire winding assembly, clamping assembly, and unwinding assembly are disposed on the top of the wire winding machine base. The wire winding assembly includes a wire winding motor and a wire winding shaft. The wire winding motor is connected to the top surface of the wire winding machine base, and the wire winding shaft is driven by the wire winding motor through a reducer.
[0012] The wire winding motor is slidably connected to the top surface of the wire winding machine base via a sliding connection unit. The sliding connection unit includes a motor base, a slider, and a guide rail. The wire winding motor is fixedly connected to the slider via the motor base. The guide rail is arranged on the top surface of the wire winding machine base along the length of the motor, and the slider slides in cooperation with the guide rail. Limit blocks are respectively provided at both ends of the guide rail.
[0013] The sliding connection unit also includes a sliding cylinder and an L-shaped connecting block. The sliding cylinder is fixedly connected to the top surface of the wire winding machine base, one end of the L-shaped connecting block is fixedly connected to the end of the telescopic rod of the sliding cylinder, and the other end of the L-shaped connecting block is fixedly connected to the motor base.
[0014] The end of the winding shaft furthest from the motor has a Y-shaped structure for securing the steel wire.
[0015] The winding assembly also includes a detection unit for detecting the number of rotations of the winding shaft. The detection unit includes a detection ring and a detection sensor. The detection ring is sleeved on the end of the winding shaft near the winding motor, and the detection sensor is set at a position corresponding to the detection ring.
[0016] The clamping assembly includes a wire clamping unit that restricts the vertical displacement of the wire and a fixing unit that restricts the horizontal displacement of the wire. The wire clamping unit and the fixing unit are respectively disposed on the top surface of the wire winding machine base near the wire winding shaft.
[0017] The wire clamping unit includes a pressure plate, a pressure plate cylinder, and a pressure plate roller. The pressure plate cylinder is vertically mounted on the top surface of the wire winding machine base via a cylinder bracket I. The telescopic shaft of the pressure plate cylinder extends upward. The pressure plate is connected to the pressure plate cylinder via a flip transmission connection assembly. The pressure plate roller is located on the side of the pressure plate near the wire winding motor. The pressure plate is in a horizontal state and is in clearance fit with the pressure plate roller.
[0018] The wire clamping unit is provided in two sets, which are arranged side by side, and a channel is provided between the two sets of wire clamping units for the fixing unit to pass through.
[0019] The pressure plate roller is connected to the top surface of the wire winding machine base via a positioning seat bracket. The bottom of the positioning seat bracket is fixedly connected to the top surface of the wire winding machine base, and the top of the positioning seat bracket is rotatably connected to the pressure plate roller.
[0020] The pressure plate includes a pressure plate body and a rotating shaft. One end of the pressure plate body is fixedly connected to the output end of the flip transmission connection assembly, and the other end of the pressure plate body extends away from the pressure plate cylinder. The side of the pressure plate body near the pressure plate roller is rotatably connected to the rotating shaft. The pressure plate is fitted with the rotatable pressure plate roller through the rotating shaft with a clearance.
[0021] The fixing unit includes a wire-fixing plate I, a wire-fixing plate II, and a wire-fixing cylinder. The wire-fixing plate II is located at the middle position of the two pressure plate rollers near the wire winding motor. The wire-fixing plate II has a through hole in the middle for the wire winding shaft to pass through. The wire-fixing cylinder is located in the middle of the two pressure plate cylinders. The wire-fixing cylinder is fixedly installed on the top surface of the wire winding machine base by a cylinder bracket II. The telescopic shaft of the wire-fixing cylinder extends toward the wire-fixing plate II. The wire-fixing plate I is fixedly connected to the end of the telescopic shaft of the wire-fixing cylinder. The wire-fixing plate I is located in the channel between the two sets of wire clamping assemblies.
[0022] The top of the wire fixing plate I is provided with a guide plate I to guide the steel wire path. The bottom of the guide plate I is fixedly connected to the top of the wire fixing plate I, and the top of the guide plate I extends obliquely upward away from the direction of the wire winding motor.
[0023] The unwinding assembly includes an unwinding cylinder, an L-shaped unwinding plate, and an unwinding mounting plate. The unwinding mounting plate is located on top of the fixed wire plate II. The bottom of the unwinding cylinder is fixedly connected to the unwinding mounting plate. The telescopic shaft of the unwinding cylinder is connected to one end of the L-shaped unwinding plate, and the other end of the L-shaped unwinding plate extends vertically downward toward the fixed wire plate I.
[0024] The top of the unwinding plate is provided with a guide plate II. The bottom of the guide plate II is fixedly connected to the top side of the unwinding plate in the vertical direction. The top of the guide plate II extends obliquely upward toward the direction of the winding motor.
[0025] The top surface of the wire winding machine base is provided with a discharge hole forming a discharge channel below the wire unwinding plate, and the bottom of the wire winding machine base is provided with a wire collecting groove below the discharge hole.
[0026] The beneficial effects of this utility model are:
[0027] 1. In this utility model, the three major functions of fixing, winding, and unloading steel wire are realized through the wire winding assembly, clamping assembly, and wire unloading assembly. The entire process does not require manual intervention for subsequent processing of the cut steel wire (winding, holding, and unloading), realizing continuous automated operation of steel wire recycling. The automated operation shortens the cycle time of steel wire winding and recycling, thereby improving the overall production efficiency of this process. It not only greatly reduces the labor intensity of operators, but also reduces the dependence on operators, directly reducing the labor cost of enterprises in this process.
[0028] 2. In this invention, the wire winding process involves rotating components and a metal wire under tension, posing safety risks such as scratches, entanglement, and mechanical injury. This invention reliably limits the displacement of the wire during the winding process through a clamping assembly, preventing it from swinging or bouncing. It isolates the operator from the winding area; the worker only needs to periodically change the wire collection trough, avoiding direct contact with the rotating components and the taut wire, significantly reducing the likelihood of workplace accidents.
[0029] 3. In this invention, the Y-shaped structure design at the end of the winding shaft effectively holds the steel wire, ensuring the reliability of the winding start. The detection unit can monitor the number of rotations of the winding shaft, thereby controlling the amount of steel wire wound, ensuring winding consistency, and preventing excessive wire winding on the winding shaft from causing malfunctions. The displacement of the winding assembly driven by the sliding cylinder provides the necessary space for the wire feeding and unwinding actions, which is key to the smooth connection of the automated process.
[0030] 4. In this utility model, the unwinding assembly can automatically push the wound steel wire off the winding shaft, and the guide plate I and guide plate II can facilitate the accurate entry of the steel wire into the clamping assembly, thus better clamping the steel wire. This realizes the full automation of the steel wire recycling operation of small cellulose pulp packages, thereby bringing significant comprehensive benefits in terms of improving production efficiency, reducing labor costs, ensuring operational safety, improving operation quality, and facilitating material management. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the wire winding mechanism of this utility model.
[0032] Figure 2 This is a schematic diagram of the structure of the wire winding assembly of this utility model.
[0033] Figure 3 This is a schematic diagram of the wire clamping unit of this utility model.
[0034] Figure 4 This is a schematic diagram of the structure of the fixing unit of this utility model.
[0035] Figure 5 This is a schematic diagram of the unwinding assembly of this utility model.
[0036] Figure 6 This is a schematic diagram of the structure of the wire winding machine base of this utility model.
[0037] Among them, 1. Wire winding assembly; 2. Clamping assembly; 3. Wire unwinding assembly; 4. Wire winding machine base; 5. Wire collecting groove; 41. Unloading hole;
[0038] 11. Wire winding motor; 12. Wire winding shaft; 13. Reducer; 14. Sliding connection unit; 141. Motor base; 142. Slider; 143. Guide rail; 144. Limit block; 145. Sliding cylinder; 146. L-shaped connecting block; 15. Y-shaped structure; 16. Detection unit; 161. Detection ring; 162. Detection sensor;
[0039] 21. Wire clamping unit; 22. Fixing unit;
[0040] 211. Pressure plate; 212. Pressure plate cylinder; 213. Pressure plate roller; 214. Cylinder bracket I; 215. Tilting transmission connection assembly; 216. Positioning seat bracket; 217. Pressure plate body; 218. Rotating shaft;
[0041] 221. Wire fixing plate I; 222. Wire fixing plate II; 223. Wire fixing cylinder; 224. Cylinder bracket II; 225. Guide plate I; 226. Through hole;
[0042] 31. Unwinding cylinder; 32. L-shaped unwinding plate; 33. Unwinding mounting plate; 34. Guide plate II. Detailed Implementation
[0043] The present invention will be further described in detail below with reference to the embodiments, but the implementation of the present invention is not limited thereto.
[0044] Example 1
[0045] This embodiment provides, as follows: Figure 1 The illustrated cellulose pulp small-batch steel wire winding and recycling device includes a wire winding assembly 1 for winding the steel wire, a clamping assembly 2 for limiting the displacement of the steel wire, a wire unwinding assembly 3 for unwinding the wire, and a wire winding machine base 4. The wire winding assembly 1, the clamping assembly 2, and the unwinding assembly 3 are disposed on the top of the wire winding machine base 4. The wire winding assembly 1 includes a wire winding motor 11 and a wire winding shaft 12. The wire winding motor 11 is connected to the top surface of the wire winding machine base 4, and the wire winding shaft 12 is drivenly connected to the wire winding motor 11 through a reducer 13.
[0046] In this embodiment, the reducer 13 is model C203HA-B80-D100-MP100M4B22AL1-A0B00-011.
[0047] In this embodiment, the steel wire cut from the small bag of cellulose pulp is placed on the steel wire winding and recycling device. The steel wire is clamped and fixed by the clamping component 2. The winding motor 11 is started, and the steel wire is wound on the winding shaft 12. Then, the wound steel wire is unwound from the winding shaft 12 by the unwinding component 3 for recycling.
[0048] Example 2
[0049] The difference between this embodiment and Embodiment 1 is that, in this embodiment, the winding motor 11 is slidably connected to the top surface of the winding machine base 4 via a sliding connection unit 14; the sliding connection unit 14 includes a motor base 141, a slider 142, and a guide rail 143. The winding motor 11 is fixedly connected to the slider 142 via the motor base 141, and the guide rail is disposed on the top surface of the winding machine base 4 along the length direction of the motor, with the slider 142 slidably engaged with the guide rail. Limit blocks 144 are respectively provided at both ends of the guide rail 143.
[0050] The sliding connection unit 14 further includes a sliding cylinder 145 and an L-shaped connecting block 146. The sliding cylinder 145 is fixedly connected to the top surface of the wire winding machine base 4. One end of the L-shaped connecting block 146 is fixedly connected to the end of the telescopic rod of the sliding cylinder 145, and the other end of the L-shaped connecting block 146 is fixedly connected to the motor base 141. The clamping assembly 2 includes a wire clamping unit 21 that restricts the vertical displacement of the wire and a fixing unit 22 that restricts the horizontal displacement of the wire. The wire clamping unit 21 and the fixing unit 22 are respectively disposed on the top surface of the wire winding machine base 4 near the wire winding shaft 12. The remaining structure is the same as in Embodiment 1.
[0051] In this embodiment, the winding and recycling of the steel wire is completed through the following steps:
[0052] S1. The telescopic rod of the sliding cylinder 145 drives the motor base 141 to move, and the motor base 141 slides along the guide rail 143 to the side away from the clamping assembly 2.
[0053] S2. Place the cut steel wire into clamping assembly 2;
[0054] S3. The steel wire is fixed in the clamping assembly 2 by the wire clamping unit 21 and the fixing unit 22;
[0055] S4. The telescopic rod of the sliding cylinder 145 drives the motor base 141 to move, and the motor base 141 slides along the guide rail 143 to the side near the clamping assembly 2; the wire is wound up by the wire winding assembly 1.
[0056] Example 3
[0057] Compared with Embodiment 2, this embodiment differs in that it further defines the structure of the wire clamping unit 21 and the fixing unit 22.
[0058] like Figure 3 As shown, the wire clamping unit 21 includes a pressure plate 211, a pressure plate cylinder 212, and a pressure plate roller 213. The pressure plate cylinder 212 is vertically mounted on the top surface of the wire winding machine base 4 via a cylinder bracket I214, and the telescopic shaft of the pressure plate cylinder 212 extends upward.
[0059] The pressure plate 211 is connected to the pressure plate cylinder 212 via the flipping transmission connection assembly 215. The pressure plate roller 213 is located on the side of the pressure plate 211 near the wire winding motor 11. The pressure plate 211 is in a horizontal state and is in clearance fit with the pressure plate roller 213.
[0060] The wire clamping unit 21 is provided in two sets, and the two sets of wire clamping units 21 are arranged side by side. A channel is provided between the two sets of wire clamping components for the fixing unit 22 to pass through.
[0061] The pressure roller 213 is connected to the top surface of the wire winding machine base 4 via a positioning seat bracket 216. The bottom of the positioning seat bracket 216 is fixedly connected to the top surface of the wire winding machine base 4, and the top of the positioning seat bracket 216 is rotatably connected to the pressure roller 213.
[0062] The flipping transmission connection assembly 215 is a gear and rack box that converts linear motion into flipping motion.
[0063] The pressure plate 211 includes a pressure plate body 217 and a rotating shaft 218. One end of the pressure plate body 217 is fixedly connected to the output end of the flip transmission connection assembly 215, and the other end of the pressure plate body 217 extends away from the pressure plate cylinder 212. The side of the pressure plate body 217 near the pressure plate roller 213 is rotatably connected to the rotating shaft 218. The pressure plate 211 is in clearance fit with the rotating shaft 218 and the rotatable pressure plate roller 213. While restricting the vertical displacement of the steel wire, it also allows the steel wire to move along the length of the steel wire. When the wire winding shaft 12 winds the steel wire, the wire clamping unit 21 will not restrict the winding of the steel wire.
[0064] like Figure 4 As shown, the fixing unit 22 includes a wire fixing plate I221, a wire fixing plate II222, and a wire fixing cylinder 223. The wire fixing plate II222 is located at the middle position of the two pressure plate rollers near the wire winding motor 11. The wire fixing plate II222 has a through hole 226 in the middle for the wire winding shaft 12 to pass through. The wire fixing cylinder 223 is located in the middle of the two pressure plate cylinders 212. The wire fixing cylinder 223 is fixedly installed on the top surface of the wire winding machine base 4 by a cylinder bracket II224. The telescopic shaft of the wire fixing cylinder 223 extends toward the wire fixing plate II222. The wire fixing plate I221 is fixedly connected to the end of the telescopic shaft of the wire fixing cylinder 223. The wire fixing plate I221 is located in the channel between the two sets of wire clamping assemblies.
[0065] The top of the wire fixing plate I221 is provided with a guide plate I225 for guiding the steel wire path. The bottom of the guide plate I225 is fixedly connected to the top of the wire fixing plate I221, and the top of the guide plate I225 extends obliquely upward away from the wire winding motor 11.
[0066] In this embodiment, the pressure plate 211 restricts the vertical displacement of the steel wire, and the wire fixing plate restricts the horizontal displacement of the steel wire.
[0067] In this embodiment, step S3 includes the following steps:
[0068] S31. The action of the pressure plate cylinder 212 drives the pressure plate 211 to rotate in the direction of the wire winding motor 11, clamping the steel wire between the pressure plate 211 and the pressure plate roller 213, thus restricting the vertical displacement of the steel wire.
[0069] S32. The wire-fixing cylinder 223 drives the wire-fixing plate I221 to move in the direction of the wire-fixing plate II222 in the channel between the two sets of wire-clamping assemblies through which the fixing unit 22 passes, clamping the steel wire between the wire-fixing plate I221 and the wire-fixing plate II222.
[0070] Example 4
[0071] The difference between this embodiment and embodiment 3 is that, in this embodiment, as... Figure 2 As shown, the end of the winding shaft 12 away from the motor is a Y-shaped structure 15 for holding the steel wire.
[0072] The winding assembly 1 also includes a detection unit 16 for detecting the number of rotations of the winding shaft 12. The detection unit 16 includes a detection ring 161 and a detection sensor 162. The detection ring 161 is sleeved on the end of the winding shaft 12 near the winding motor 11, and the detection sensor 162 is set at a position corresponding to the detection ring 161.
[0073] As described Figure 5 As shown, the unwinding assembly 3 includes an unwinding cylinder 31, an L-shaped unwinding plate 32, and an unwinding mounting plate 33. The unwinding mounting plate 33 is disposed on the top of the fixed wire plate II 222. The bottom of the unwinding cylinder 31 is fixedly connected to the unwinding mounting plate 33. The telescopic shaft of the unwinding cylinder 31 is connected to one end of the L-shaped unwinding plate 32. The other end of the L-shaped unwinding plate 32 extends vertically downward toward the fixed wire plate I 221.
[0074] The top of the unwinding plate is provided with a guide plate II 34. The bottom of the guide plate II 34 is fixedly connected to the top side of the unwinding plate in the vertical direction. The top of the guide plate II 34 extends obliquely upward toward the direction close to the winding motor 11.
[0075] like Figure 6 As shown, the top surface of the wire winding machine base 4 is provided with a discharge hole 41 forming a discharge channel below the wire unwinding plate, and the bottom of the wire winding machine base 4 is provided with a wire collecting groove 5 below the discharge hole 41. The rest of the structure is the same as in Embodiment 3.
[0076] In this embodiment, the detection ring 161 and the detection sensor 162 are: E3FA-RP21 / XS2F-B12PVC4A2M;
[0077] In this embodiment, step S4 includes the following steps:
[0078] S41. When the motor base slides along the guide rail 143 to one side near the clamping assembly 2, the wire winding shaft 12 passes through the through hole 226 in the middle of the wire fixing plate II 222, and the Y-shaped structure 15 at the end of the wire winding shaft 12 clamps the steel wire.
[0079] S42. The winding motor 11 drives the winding shaft 12 to rotate, thereby winding up the steel wire.
[0080] S43. The number of rotations of the winding shaft 12 is detected by the detection ring 161 and the detection sensor 162. After the set number of rotations is reached, one wire is wound up and the motor stops rotating.
[0081] S44. After the rotation stops, the unwinding cylinder 31 is activated to retract the telescopic rod of the unwinding cylinder 31, which drives the L-shaped unwinding plate 32 to move downward until the L-shaped unwinding plate 32 and the winding shaft 12 are in clearance fit.
[0082] S45. The telescopic rod of the sliding cylinder 145 drives the motor base to move. The motor base slides along the guide rail 143 to the side away from the clamping assembly 2. During the sliding of the motor base, the L-shaped wire unwinding plate 32 pushes the coiled steel wire on the winding shaft 12 into the steel wire collecting groove 5 below.
[0083] In this embodiment, when the sensor on the detection ring rotates to the position corresponding to the detection sensor 162, the detection ring 161 and the detection sensor 162 are connected. When the detection ring 161 rotates to other positions, the detection ring 161 and the detection sensor 162 are disconnected. One connection and disconnection between the detection ring 161 and the detection sensor 162 is equivalent to one revolution of the winding shaft. After the winding shaft stops rotating, the sensor on the detection ring is rotated to the position corresponding to the detection sensor 162 by fine adjustment of the winding motor, and the detection ring 161 and the detection sensor 162 are connected. At this time, the state of the Y-shaped structure 15 at the front end of the winding shaft corresponds to the steel wire clamped by the clamping assembly. After the steel wire is unloaded, when the sliding cylinder 145 pushes the winding shaft to slide to the side close to the clamping assembly 2, the steel wire can be stuck in the middle position of the Y-shaped structure 15, and the Y-shaped structure 15 at the end of the winding shaft 12 holds the steel wire.
[0084] In this embodiment, the sliding cylinder 145 is interlocked with the detection ring 161 and the detection sensor 162. The sliding cylinder 145 can only operate when the detection ring 161 and the detection sensor 162 are connected. The detection unit 16 has two functions: first, to detect the number of rotations of the winding shaft; when the number of rotations reaches a set value, it indicates that a steel wire has been wound. Second, to position the Y-shaped structure 15 at the end of the winding shaft. When the signals of the detection ring 161 and the detection sensor 162 are connected, the state of the Y-shaped structure at the front end of the winding shaft corresponds to the steel wire held by the clamping assembly, and the sliding cylinder 145 can then operate to prevent the steel wire from failing to get stuck inside the Y-shaped structure. Furthermore, after the winding shaft stops rotating, the sensor on the detection ring can be rotated to the position corresponding to the detection sensor 162 by fine-tuning the winding motor.
[0085] In this invention, "gap fit" refers to a fit with a gap; "interlock control" refers to a forced control mechanism formed by connecting hardware contacts in series, the core feature of which is the elimination of intermediate logic judgment links and the use of direct control to ensure the safe operation of equipment; "signal connection" refers to a channel or link established between different devices, systems, or networks for data transmission and exchange. This connection enables information to flow between different entities, thereby realizing various communication functions and applications. "Rotational connection" refers to a connection method that allows two or more connected components to rotate relative to each other around a certain axis.
[0086] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A cellulose pulp bale steel wire winding and recovering device characterized by: The device includes a wire winding assembly (1) for winding steel wire, a clamping assembly (2) for limiting the displacement of steel wire, a wire unwinding assembly (3) for unwinding wire, and a wire winding machine base (4). The wire winding assembly (1), the clamping assembly (2), and the wire unwinding assembly (3) are located on the top of the wire winding machine base (4). The wire winding assembly (1) includes a wire winding motor (11) and a wire winding shaft (12). The wire winding motor (11) is connected to the top surface of the wire winding machine base (4), and the wire winding shaft (12) is connected to the wire winding motor (11) through a reducer (13).
2. The apparatus according to claim 1, wherein the apparatus is characterized by: The winding motor (11) is slidably connected to the top surface of the winding machine base (4) through a sliding connection unit (14); the sliding connection unit (14) includes a motor base (141), a slider (142) and a guide rail (143). The winding motor (11) is fixedly connected to the slider (142) through the motor base (141). The guide rail is arranged on the top surface of the winding machine base (4) along the length direction of the motor. The slider (142) is slidably engaged with the guide rail. Limit blocks (144) are respectively provided at both ends of the guide rail (143).
3. The apparatus according to claim 2, wherein the apparatus is characterized by: The sliding connection unit (14) further includes a sliding cylinder (145) and an L-shaped connecting block (146). The sliding cylinder (145) is fixedly connected to the top surface of the wire winding machine base (4). One end of the L-shaped connecting block (146) is fixedly connected to the end of the telescopic rod of the sliding cylinder (145), and the other end of the L-shaped connecting block (146) is fixedly connected to the motor base.
4. The apparatus according to claim 1, wherein the apparatus is characterized by: The end of the winding shaft (12) away from the motor is a Y-shaped structure (15) for holding the steel wire.
5. The cellulose pulp small-batch steel wire winding and recycling device according to claim 1, characterized in that: The winding assembly (1) further includes a detection unit (16) for detecting the number of rotations of the winding shaft (12). The detection unit (16) includes a detection ring (161) and a detection sensor (162). The detection ring (161) is sleeved on one end of the winding shaft (12) near the winding motor (11), and the detection sensor (162) is set at a position corresponding to the detection ring (161).
6. The apparatus according to claim 1, wherein the apparatus is characterized by: The clamping assembly (2) includes a wire clamping unit (21) that restricts the vertical displacement of the wire and a fixing unit (22) that restricts the horizontal displacement of the wire. The wire clamping unit (21) and the fixing unit (22) are respectively located on the top surface of the wire winding machine base (4) near the wire winding shaft (12).
7. The apparatus according to claim 6, wherein the apparatus is characterized by: The wire clamping unit (21) includes a pressure plate (211), a pressure plate cylinder (212), and a pressure plate roller (213). The pressure plate cylinder (212) is vertically mounted on the top surface of the wire winding machine base (4) via a cylinder bracket I (214). The telescopic shaft of the pressure plate cylinder (212) extends upward. The pressure plate (211) is connected to the pressure plate cylinder (212) via a flip transmission connection assembly (215). The pressure plate roller (213) is located on the side of the pressure plate (211) near the wire winding motor (11). The pressure plate (211) is in a horizontal state and is in clearance fit with the pressure plate roller (213).
8. The apparatus according to claim 7, wherein the apparatus is characterized by: The wire clamping unit (21) is provided in two sets, with the two sets of wire clamping units (21) arranged side by side, and a channel is provided between the two sets of wire clamping components for the fixing unit (22) to pass through.
9. The apparatus according to claim 7, wherein the apparatus is characterized by: The pressure roller (213) is connected to the top surface of the wire winding machine base (4) through the positioning seat bracket (216). The bottom of the positioning seat bracket (216) is fixedly connected to the top surface of the wire winding machine base (4), and the top of the positioning seat bracket (216) is rotatably connected to the pressure roller (213).
10. The apparatus according to claim 7, wherein the apparatus is characterized by: The pressure plate (211) includes a pressure plate body (217) and a rotating shaft (218). One end of the pressure plate body (217) is fixedly connected to the output end of the flip transmission connection assembly (215). The other end of the pressure plate body (217) extends away from the pressure plate cylinder (212). The side of the pressure plate body (217) near the pressure plate roller (213) is rotatably connected to the rotating shaft (218). The pressure plate (211) is in clearance fit with the rotatable pressure plate roller through the rotating shaft (218).
11. The apparatus according to claim 8, wherein the apparatus is characterized by: The fixing unit (22) includes a wire fixing plate I (221), a wire fixing plate II (222), and a wire fixing cylinder (223). The wire fixing plate II (222) is located at the middle position of the two pressure plate rollers near the wire winding motor (11). The wire fixing plate II (222) has a through hole (226) in the middle for the wire winding shaft (12) to pass through. The wire fixing cylinder (223) is located in the middle of the two pressure plate cylinders (212). The wire fixing cylinder (223) is fixedly installed on the top surface of the wire winding machine base (4) by a cylinder bracket II (224). The telescopic shaft of the wire fixing cylinder (223) extends toward the wire fixing plate II (222). The wire fixing plate I (221) is fixedly connected to the end of the telescopic shaft of the wire fixing cylinder (223). The wire fixing plate I (221) is located in the channel between the two sets of wire clamping assemblies.
12. The cellulose pulp small-batch steel wire winding and recycling device according to claim 11, characterized in that: The top of the wire fixing plate I (221) is provided with a guide plate I (225) for guiding the wire path. The bottom of the guide plate I (225) is fixedly connected to the top of the wire fixing plate I (221), and the top of the guide plate I (225) extends obliquely upward away from the wire winding motor (11).
13. The apparatus according to claim 1, wherein the apparatus is characterized by: The unwinding assembly (3) includes an unwinding cylinder (31), an L-shaped unwinding plate (32), and an unwinding mounting plate (33). The unwinding mounting plate (33) is located on the top of the fixed wire plate II (222). The bottom of the unwinding cylinder (31) is fixedly connected to the unwinding mounting plate (33). The telescopic shaft of the unwinding cylinder (31) is connected to one end of the L-shaped unwinding plate (32). The other end of the L-shaped unwinding plate (32) extends vertically downward toward the fixed wire plate I (221).
14. The apparatus according to claim 13, wherein the apparatus is characterized by: The top of the unwinding plate is provided with a guide plate II (34). The bottom of the guide plate II (34) is fixedly connected to the top side of the unwinding plate in the vertical direction. The top of the guide plate II (34) extends obliquely upward toward the direction close to the winding motor (11).
15. The apparatus according to claim 14, wherein the apparatus is characterized by: The top surface of the wire winding machine base (4) is provided with a discharge hole (41) forming a discharge channel below the wire unwinding plate, and the bottom of the wire winding machine base (4) is provided with a wire collecting groove (5) below the discharge hole (41).