A pickling production filling device

Abstract

The utility model relates to the pickled vegetable production technical field, concretely relates to a pickled vegetable production filling device, including frame, air cylinder, lifting plate, filling head, collecting groove, support frame, sliding component, juice receiving bowl, linkage and auxiliary component, air cylinder installs on the frame, lifting plate is connected with the air cylinder output end, filling head penetrates lifting plate, and with lifting plate fixed connection, collecting groove is fixedly connected with the frame, support frame is connected with collecting groove through sliding component, and sliding component supports support frame, and juice receiving bowl is fixedly connected with support frame, and both ends of linkage are rotatably connected with support frame and lifting plate respectively, and auxiliary component installs on the frame, has solved although the prior art can collect pickled vegetable juice, but needs to set up the control motor to control the collecting disc action additionally, not only has increased the manufacturing cost and energy consumption of equipment, also has made the structure of whole device more complex, the problem that the later maintenance difficulty increases.

Description

Technical Field

[0001] This utility model relates to the field of kimchi production technology, and in particular to a kimchi production and filling device. Background Technology

[0002] Kimchi, a traditional fermented food, is loved by consumers. In the kimchi production process, bottling is a crucial step. Traditionally, kimchi bottling was mostly done manually, which was inefficient.

[0003] Prior art CN220577552U discloses a kimchi production and filling device, comprising: a mounting frame; two clearance openings respectively opened on both sides of the mounting frame; a conveyor belt disposed on the two clearance openings; multiple support plates disposed on the conveyor belt; multiple placement slots respectively disposed on the multiple support plates; multiple kimchi jars respectively disposed on the multiple placement slots; a filling mechanism disposed on the mounting frame, used for filling kimchi into the kimchi jars; an anti-fouling mechanism disposed on the mounting frame; and a cleaning mechanism disposed on the filling mechanism. The kimchi production and filling device provided by this utility model has the advantages of anti-fouling function, cleaning function, and convenient operation.

[0004] While the aforementioned kimchi production and bottling device can collect kimchi juice, it requires an additional control motor to control the movement of the collection tray. This not only increases the manufacturing cost and energy consumption of the equipment but also makes the entire device more complex and increases the difficulty of later maintenance. Utility Model Content

[0005] The purpose of this invention is to provide a kimchi production and filling device, which solves the problem that although the existing technology can collect kimchi juice, it requires an additional control motor to control the movement of the collection tray, which not only increases the manufacturing cost and energy consumption of the equipment, but also makes the structure of the entire device more complex and increases the difficulty of later maintenance.

[0006] To achieve the above objectives, this utility model provides a kimchi production and filling device, including a frame and a filling assembly. The filling assembly includes a cylinder, a lifting plate, a filling head, a collection trough, a support frame, a sliding component, a juice receiving hopper, a linkage rod, and auxiliary components. The cylinder is fixedly connected to the frame and located on one side of the frame. The lifting plate is fixedly connected to the output end of the cylinder. The filling head passes through the lifting plate and is fixedly connected to the lifting plate. The collection trough is fixedly connected to the frame and located on the side of the frame near the filling head. The support frame is connected to the collection trough through the sliding component. The sliding component is installed on the collection trough and supports the support frame. The juice receiving hopper is fixedly connected to the support frame and located on the side of the support frame near the filling head. The two ends of the linkage rod are rotatably connected to the support frame and the lifting plate, respectively. The auxiliary components are installed on the frame.

[0007] The sliding component includes a guide rail and a guide sleeve. The guide rail is fixedly connected to the collection groove and is located on one side of the collection groove. The guide sleeve is slidably connected to the guide rail and fixedly connected to the support frame.

[0008] The filling assembly further includes a ramp, which is fixedly connected to the collection tank and located inside the collection tank.

[0009] The filling assembly also includes a drain valve, which is disposed on the collection tank and located at the bottom of the collection tank.

[0010] The auxiliary components include a mounting frame and a fan. The mounting frame is fixedly connected to the frame and is located on the side of the frame near the lifting plate. The fan is fixedly mounted on the mounting frame.

[0011] The filling assembly further includes a conveyor belt and a positioning seat. The conveyor belt is mounted on the frame and located on the side of the frame closer to the filling head. The positioning seat is fixedly mounted on the conveyor belt.

[0012] The filling assembly also includes a rubber ring, which is fixedly connected to the positioning seat and located inside the positioning seat.

[0013] The filling assembly further includes an infrared transmitter and an infrared receiver. The infrared transmitter is fixedly connected to the frame and located on the side of the frame closer to the conveyor belt. The infrared receiver is fixedly connected to the frame and located on the side of the frame closer to the infrared transmitter.

[0014] The auxiliary component also includes a guide plate, which is fixedly connected to the frame and located on the side of the frame near the collection tank.

[0015] The filling assembly further includes a stabilizing bar and a sliding sleeve. The stabilizing bar is fixedly connected to the frame and located on the side of the frame near the lifting plate. The sliding sleeve is fixedly connected to the lifting plate and slidably connected to the stabilizing bar.

[0016] This utility model discloses a kimchi production and filling device, comprising a frame and a filling assembly. The filling assembly includes a cylinder, a lifting plate, a filling head, a collecting trough, a support frame, a sliding component, a juice receiving hopper, a linkage rod, and auxiliary components. The cylinder is fixedly connected to the frame and located on one side of the frame. The lifting plate is fixedly connected to the output end of the cylinder. The filling head passes through the lifting plate and is fixedly connected to it. The collecting trough is fixedly connected to the frame and located on the side of the frame near the filling head. The support frame is connected to the collecting trough via the sliding component. The collection trough is connected, the sliding component is installed on the collection trough and supports the support frame, the juice receiving hopper is fixedly connected to the support frame and located on the side of the support frame near the filling head, the two ends of the linkage rod are rotatably connected to the support frame and the lifting plate respectively, and the auxiliary component is installed on the frame. This solves the problem that although the existing technology can collect kimchi juice, it requires an additional control motor to control the movement of the collection tray, which not only increases the manufacturing cost and energy consumption of the equipment, but also makes the structure of the entire device more complex and increases the difficulty of later maintenance. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0018] Figure 1 This is a schematic diagram of the overall structure of the kimchi production and filling device of this utility model.

[0019] Figure 2 This is a structural schematic diagram of the support frame and juice receiving container of this utility model.

[0020] Figure 3 This is a schematic diagram of the sliding component of this utility model.

[0021] Figure 4 This is a schematic diagram of the positioning seat of this utility model.

[0022] In the diagram: 101-Frame, 102-Cylinder, 103-Lifting plate, 104-Filling head, 105-Collection trough, 106-Support frame, 107-Guide rail, 108-Guide sleeve, 109-Juice hopper, 110-Linkage rod, 111-Slope, 112-Mounting frame, 113-Fan, 114-Conveyor belt, 115-Positioning seat, 116-Drain valve, 117-Rubber ring, 118-Infrared transmitter, 119-Infrared receiver, 120-Guide plate, 121-Stabilizing rod, 122-Sliding sleeve. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] The embodiment of this application is as follows:

[0025] Please see Figures 1-4 , Figure 1 This is a schematic diagram of the overall structure of the kimchi production and bottling device of this utility model. Figure 2 This is a schematic diagram of the support frame 106 and the juice receiving container 109 of this utility model. Figure 3 This is a structural schematic diagram of the sliding component of this utility model. Figure 4 This is a schematic diagram of the positioning seat of this utility model.

[0026] This utility model discloses a kimchi production and filling device, comprising a cylinder 102, a lifting plate 103, a filling head 104, a collection trough 105, a support frame 106, a guide rail 107, a guide sleeve 108, a juice receiving hopper 109, a linkage rod 110, an inclined platform 111, a mounting frame 112, a fan 113, a conveyor belt 114, a positioning seat 115, a drain valve 116, a rubber ring 117, an infrared transmitter 118, an infrared receiver 119, a guide plate 120, a stabilizing rod 121, and a sliding sleeve 122. It solves the problem that while existing technologies can collect kimchi juice, they require an additional control motor to control the collection tray's movement, which not only increases manufacturing costs and energy consumption but also makes the entire device more complex and increases maintenance difficulty. It is understandable that the aforementioned solution, by simplifying the structure, can also improve reliability.

[0027] In this embodiment, the filling assembly is installed on the frame 101, thereby solving the problem that although the prior art can collect kimchi juice, it requires an additional control motor to control the movement of the collection tray, which not only increases the manufacturing cost and energy consumption of the equipment, but also makes the structure of the entire device more complex and increases the difficulty of later maintenance.

[0028] The cylinder 102 is fixedly connected to the frame 101 and located on one side of the frame 101. The lifting plate 103 is fixedly connected to the output end of the cylinder 102. The filling head 104 passes through the lifting plate 103 and is fixedly connected to the lifting plate 103. The collecting trough 105 is fixedly connected to the frame 101 and located on the side of the frame 101 near the filling head 104. The support frame 106 is connected to the collecting trough 105 through the sliding member. The sliding member is installed on the collecting trough 105 and supports the support frame 106. The juice receiving hopper 109 is fixedly connected to the support frame 106 and located on the side of the support frame 106 near the filling head 104. The two ends of the linkage 110 are rotatably connected to the support frame 106 and the lifting plate 103, respectively. The auxiliary component is mounted on the frame 101. The cylinder 102 is vertically mounted on the top inner side of the frame 101 with its output end facing downwards. The lifting plate 103 is a rectangular plate, and the extension and retraction of the cylinder 102 can drive the lifting plate 103 to move vertically. The filling head 104 is mounted on the lifting plate 103 and rises and falls with the lifting plate 103. The collection tank 105 is horizontally mounted on the frame 101, located below the filling head 104, and is used to collect the kimchi juice dripping from the filling process. The support frame 106 is mounted on the collection tank 105 via the sliding component. On 05, under the action of the sliding member, the support frame 106 can slide horizontally on the collection tank 105. The juice receiving hopper 109 is fixedly installed on the support frame 106 and moves with the support frame 106 to guide the kimchi juice dripping from the filling head 104 into the collection tank 105. The two ends of the linkage rod 110 are rotatably connected to the support frame 106 and the lifting plate 103 respectively through pins and bearings, playing a linkage role. Through the linkage rod 110, the lifting plate 103 can drive the support frame 106 to move horizontally on the collection tank 105 while the lifting plate 103 is rising and falling, realizing docking and misalignment with the filling head 104. During docking, the The kimchi juice dripping from the filling head 104 can flow into the collection tank 105 through the juice receiving hopper 109. When the hopper is misaligned, it makes way for the filling bottle, facilitating docking between the bottle and the filling head 104. The auxiliary component provides directional airflow, which assists in blowing the kimchi juice into the collection tank 105 when the juice receiving hopper 109 and the filling head 104 are not docked, preventing the kimchi juice from being ineffectively collected. Through the linkage structure design, the lifting plate 103 can simultaneously drive the juice receiving hopper 109 to complete the docking and misalignment actions, thus eliminating the need for a control motor. This solves the problem that while existing technologies can collect kimchi juice, they require an additional control motor to control the collection tray's movement.This not only increases the manufacturing cost and energy consumption of the equipment, but also makes the overall structure of the device more complex, leading to increased difficulty in later maintenance.

[0029] The guide rail 107 is fixedly connected to the collection groove 105 and located on one side of the collection groove 105; the guide sleeve 108 is slidably connected to the guide rail 107 and fixedly connected to the support frame 106; the guide rail 107 is horizontally arranged on both sides of the collection groove 105; the guide sleeve 108 has a sliding groove that matches the guide rail 107 and is slidably connected to the guide rail 107 through the sliding groove; the bottom of the support frame 106 is fixedly connected to the guide sleeve 108; through the guide rail 107 and the guide sleeve 108, the support frame 106 can slide on the collection groove 105.

[0030] The inclined platform 111 is fixedly connected to the collection tank 105 and is located inside the collection tank 105. The drain valve 116 is disposed on the collection tank 105 and located at the bottom of the collection tank 105. The inclined platform 111 is installed at the bottom inner side of the collection tank 105. The drain valve 116 is used for drainage. When the collection tank 105 is full of kimchi juice, drainage can be carried out through the drain valve 116. Through the inclined platform 111 and the drain valve 116, it is convenient for the kimchi juice to be discharged from the collection tank 105.

[0031] The mounting bracket 112 is fixedly connected to the frame 101 and is located on the side of the frame 101 near the lifting plate 103. The fan 113 is fixedly mounted on the mounting bracket 112, which provides the mounting conditions for the fan 113, allowing the fan 113 to be installed at a certain angle. The fan 113 can blow directional air. When the juice collecting hopper 109 is not connected to the filling head 104, the fan 113 can blow the dripping kimchi juice into the collecting tank 105 by blowing air, thus assisting in the collection of kimchi juice.

[0032] The conveyor belt 114 is mounted on the frame 101 and located on the side of the frame 101 closest to the filling head 104. The positioning seat 115 is fixedly mounted on the conveyor belt 114. The conveyor belt 114 is used to transport the filling bottles. The positioning seat 115 has a groove corresponding to the bottom contour of the filling bottle for positioning the filling bottle. Through the conveyor belt 114 and the positioning seat 115, the auxiliary collection of kimchi juice can be achieved.

[0033] The rubber ring 117 is fixedly connected to the positioning seat 115 and is located inside the positioning seat 115. The rubber ring 117 is disposed on the inner wall of the positioning seat 115 and can fill the gap between the positioning seat 115 and the filling bottle. The stability of the filling bottle on the positioning seat 115 can be improved by the rubber ring 117.

[0034] The infrared emitter 118 is fixedly connected to the frame 101 and located on the side of the frame 101 closest to the conveyor belt 114. The infrared receiver 119 is fixedly connected to the frame 101 and located on the side of the frame 101 closest to the infrared emitter 118. The infrared emitter 118 continuously emits infrared light, and the infrared receiver 119 is responsible for receiving this light. When no bottles are located between them, the infrared light emitted by the infrared emitter 118 can smoothly reach the infrared receiver 119, and the infrared receiver 119 is in a state of receiving infrared signals. When bottles are carried by the conveyor belt 114... When the bottle moves between the infrared transmitter 118 and the infrared receiver 119, the bottle will block the infrared light, causing the infrared receiver 119 to be unable to receive the infrared signal. The infrared receiver 119 converts this signal change into an electrical signal and transmits it to the control system. The control system determines whether the bottle has reached the predetermined position based on the change of the electrical signal according to a pre-set program. Once the bottle is detected blocking the infrared light, it is confirmed that it has reached the appropriate filling position. The control system will then send a command to start the filling action. Through the infrared transmitter 118 and the infrared receiver 119, the position of the bottle can be accurately detected.

[0035] The guide plate 120 is fixedly connected to the frame 101 and is located on the side of the frame 101 near the collection tank 105. When the fan 113 blows air, the kimchi juice will splash backward and exceed the collection range of the collection tank 105. The guide plate 120 blocks the kimchi juice so that it can fall smoothly into the collection tank 105.

[0036] The stabilizer bar 121 is fixedly connected to the frame 101 and is located on the side of the frame 101 near the lifting plate 103. The sliding sleeve 122 is fixedly connected to the lifting plate 103 and slidably connected to the stabilizer bar 121. The stabilizer bar 121 is close to the cylinder 102 and is arranged parallel to the cylinder 102. The sliding sleeve 122 is sleeved on the outside of the stabilizer bar 121 and slidably connected to the stabilizer bar 121. The outside of the sliding sleeve 122 is fixedly connected to the lifting plate 103. Through the stabilizer bar 121 and the sliding sleeve 122, the stability of the lifting plate 103 during lifting can be improved.

[0037] In this embodiment, during use, the filling bottle is placed on the fixed base, and the conveyor belt 114 transports the filling bottle to below the filling head 104. When the infrared receiver 119 can no longer receive infrared light, it indicates that the filling bottle is directly below the filling head 104. Then, the cylinder 102 actuates, driving the lifting plate 103 and the filling head 104 to move downwards. During this process, under the action of the linkage rod 110, the support frame 106 slides along the guide rail 107, causing the juice receiving hopper 109 to be misaligned and separated from the filling head 104, which is the docking position of the filling bottle and the filling head 104. After the filling bottle docks with the filling head 104, the control system... The system controls the filling head 104 to perform filling. After filling is completed, the cylinder 102 resets, driving the lifting plate 103 and the filling head 104 to move upward. At the same time, under the action of the linkage rod 110, the juice receiving hopper 109 moves to below the filling head 104 and docks with it. Guided by the juice receiving hopper 109, the kimchi juice can flow into the collection tank 105 for collection. In addition, the blower 113 continues to work, blowing air in a direction. When the juice receiving hopper 109 is not docked with the filling head 104, the blower 113 can blow the dripping kimchi juice into the collection tank 105 to assist in the collection of kimchi juice. This application, through the design of a linkage structure, enables the lifting plate 103 to lift and lower simultaneously, thereby driving the juice collecting hopper 109 to complete docking and misalignment separation actions. This eliminates the need for a control motor and solves the problem that while existing technologies can collect kimchi juice, they require an additional control motor to control the collection tray's movement, which not only increases the manufacturing cost and energy consumption of the equipment but also makes the entire device more complex and increases the difficulty of later maintenance.

[0038] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A kimchi production and filling device, comprising a frame, characterized in that, It also includes filling components; The filling assembly includes a cylinder, a lifting plate, a filling head, a collection trough, a support frame, a sliding component, a juice receiving hopper, a linkage rod, and auxiliary components. The cylinder is fixedly connected to the frame and located on one side of the frame. The lifting plate is fixedly connected to the output end of the cylinder. The filling head passes through the lifting plate and is fixedly connected to the lifting plate. The collection trough is fixedly connected to the frame and located on the side of the frame near the filling head. The support frame is connected to the collection trough through the sliding component, which is mounted on the collection trough and supports the support frame. The juice receiving hopper is fixedly connected to the support frame and located on the side of the support frame near the filling head. The two ends of the linkage rod are rotatably connected to the support frame and the lifting plate, respectively. The auxiliary components are mounted on the frame.

2. The kimchi production and bottling apparatus as described in claim 1, characterized in that, The sliding component includes a guide rail and a guide sleeve. The guide rail is fixedly connected to the collection groove and is located on one side of the collection groove. The guide sleeve is slidably connected to the guide rail and fixedly connected to the support frame.

3. The kimchi production and bottling apparatus as described in claim 1, characterized in that, The filling assembly also includes a ramp, which is fixedly connected to the collection tank and located inside the collection tank.

4. The kimchi production and bottling apparatus as described in claim 1, characterized in that, The filling assembly also includes a drain valve disposed on the collection tank and located at the bottom of the collection tank.

5. The kimchi production and bottling apparatus as described in claim 1, characterized in that, The auxiliary components include a mounting frame and a fan. The mounting frame is fixedly connected to the frame and is located on the side of the frame near the lifting plate. The fan is fixedly mounted on the mounting frame.

6. The kimchi production and bottling apparatus as described in claim 1, characterized in that, The filling assembly also includes a conveyor belt and a positioning seat. The conveyor belt is mounted on the frame and located on the side of the frame closer to the filling head. The positioning seat is fixedly mounted on the conveyor belt.

7. The kimchi production and bottling apparatus as described in claim 6, characterized in that, The filling assembly also includes a rubber ring, which is fixedly connected to the positioning seat and located inside the positioning seat.

8. The kimchi production and bottling apparatus as described in claim 6, characterized in that, The filling assembly also includes an infrared transmitter and an infrared receiver. The infrared transmitter is fixedly connected to the frame and located on the side of the frame closer to the conveyor belt. The infrared receiver is fixedly connected to the frame and located on the side of the frame closer to the infrared transmitter.

9. The kimchi production and bottling apparatus as described in claim 1, characterized in that, The auxiliary component also includes a guide plate, which is fixedly connected to the frame and located on the side of the frame near the collection tank.

10. The kimchi production and bottling apparatus as described in claim 1, characterized in that, The filling assembly further comprises a stabilizing rod and a sliding sleeve, the stabilizing rod is fixedly connected with the rack and located at one side of the rack close to the lifting plate; the sliding sleeve is fixedly connected with the lifting plate and slidingly connected with the stabilizing rod.

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