Dye filling device for dye production
By introducing a multi-drain filling assembly and a solenoid valve-controlled filling component into the dye filling device, combined with a weighing sensor and a moving assembly, the problem of low efficiency of a single filling head is solved, and a highly efficient and stable dye filling process is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 湖南华升纺织科技有限公司
- Filing Date
- 2025-07-03
- Publication Date
- 2026-07-03
AI Technical Summary
Existing dye filling equipment uses a single filling head for dye filling, which results in low filling efficiency and reduced effectiveness.
The filling assembly uses multiple drain pipes and solenoid valves for control, combined with a weighing sensor to achieve quantitative filling, and improves filling efficiency and stability through moving and driving components.
It improved dye filling efficiency, achieved quantitative and stable filling, reduced liquid leakage, and improved performance.
Smart Images

Figure CN224450296U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dye filling technology, specifically a dye filling device for dye production. Background Technology
[0002] Dyes are a class of organic compounds that can give other substances a bright and lasting color. Since the pigments used now are all artificially synthesized, they are also called synthetic dyes. Dyes and pigments are generally compounds that have their own color and can give other substances a bright and lasting color in a molecular or dispersed state. When packaging dyes, filling machines are required.
[0003] The patent CN221777571U discloses a dye filling device for dye production. This patent discloses a technical solution to prevent liquid leakage, which solves the problem that when using existing filling devices, the dye liquid is injected into the bottle using the filling head. After the bottle is full, some dye liquid remains in the filling head. Under the weight of the dye liquid, it usually drips from the filling head, causing the dye liquid to leak out.
[0004] When in use, the device collects liquid through the collection hood to minimize leakage. However, filling the dye with a single filling head results in low filling efficiency and reduced effectiveness. Therefore, a dye filling device for dye production is proposed to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a dye filling device for dye production, which has the advantage of improving filling efficiency and solves the problem that existing dye filling devices use a single filling head to fill dyes, resulting in low filling efficiency and reduced effectiveness.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A dye filling device for dye production includes a placement plate, a mounting frame fixedly connected between the front and back of the placement plate, a collection chamber fixedly connected to the top surface of the mounting frame with one end penetrating through the mounting frame and extending into its interior, a diversion chamber placed at the bottom of the collection chamber, a telescopic tube fixedly connected to the inner bottom wall of the collection chamber with one end penetrating through the collection chamber and extending into the diversion chamber, and a filling assembly for filling dye on the placement plate.
[0008] The filling assembly includes two connecting plates, both of which are placed on top of a placement plate. Each of the two connecting plates has four placement holes on its top surface. A weighing sensor is fixedly installed inside each of the four placement holes on the same side. A contact plate is fixedly connected to the top surface of each of the four weighing sensors on the same side. A drain pipe with one end penetrating the drain chamber and extending to the outside is fixedly connected to the four inner side walls of the diversion chamber. A solenoid valve is fixedly installed on the outer peripheral wall of each of the four drain pipes. A filter screen is fixedly connected inside the collection chamber.
[0009] The collection chamber is equipped with a moving component for moving the diversion chamber.
[0010] The placement plate is equipped with a drive assembly for moving the two connecting plates.
[0011] Furthermore, the diversion chamber is a hollow cuboid, and the telescopic tube is fixedly connected to the diversion chamber.
[0012] Furthermore, the drain pipe and the placement hole are distributed accordingly, the mounting bracket is a U-shaped bracket, and the drain pipe is an L-shaped pipe.
[0013] Furthermore, the moving component includes two fixed plates, which are respectively fixedly connected to the left and right sides of the collection chamber. An electric push rod is fixedly installed on the bottom surface of each of the two fixed plates, and the output ends of the two electric push rods are fixedly connected to the diversion chamber. Eight support slots are opened inside each of the two connecting plates, and two support plates with one end extending into the support slot are fixedly connected to the bottom surface of each of the eight contact plates.
[0014] Furthermore, the two adjacent support grooves are located on the left and right sides of the placement hole, and the telescopic tube is located between the two electric push rods.
[0015] Furthermore, the support plate is an L-shaped plate, and the support plate and the support groove are slidably connected.
[0016] Furthermore, the driving assembly includes a movable plate placed on the top surface of the placement plate. The top surface of the movable plate has a linkage groove. The bottom surface of the movable plate is fixedly connected to two linkage plates, one end of which extends into the linkage groove. The top surface of the movable plate is fixedly connected to two support columns. The two connecting plates are respectively fixedly connected to the two support columns. A drive motor is fixedly installed on the right side of the placement plate. The output shaft of the drive motor is fixedly connected to a screw with one end penetrating the placement plate and extending into the linkage groove. The screw penetrates the linkage plate.
[0017] Furthermore, the two connecting plates are symmetrically distributed on the left and right sides with the linkage plate as the center.
[0018] Furthermore, the linkage plate and the linkage groove are slidably connected, and the screw is rotatably connected to the placement plate and the linkage groove respectively through two bearings.
[0019] Furthermore, a threaded hole is provided on the right side of the linkage plate, and the screw passes through the threaded hole and is threadedly connected to it.
[0020] Compared with the prior art, the present invention provides a dye filling device for dye production, which has the following beneficial effects:
[0021] 1. This dye filling device for dye production uses four drain pipes to transport dye, improving filling efficiency. The discharge from the drain pipes is controlled by a solenoid valve, making it convenient for operators. At the same time, a weighing sensor monitors the weight of the packaging barrels, thereby achieving quantitative filling and improving the performance.
[0022] 2. This dye filling device for dye production supports the contact plate through a sliding connection between the support plate and the support groove, improving the stability of the contact plate. The connecting plate is moved through a threaded connection between the screw and the linkage plate, eliminating the need to stop the machine to remove materials and improving the filling effect. Furthermore, the moving plate is supported through a sliding connection between the linkage plate and the linkage groove, improving the stability of the moving plate. Attached Figure Description
[0023] Figure 1 This is a three-dimensional view of the structure of this utility model;
[0024] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0025] Figure 3 This is an enlarged schematic diagram of the internal structure of the connecting plate in this utility model;
[0026] Figure 4 This is an enlarged schematic diagram of the internal structure of the diversion chamber in this utility model.
[0027] In the diagram: 1 Placement plate, 2 Moving plate, 3 Connecting plate, 4 Mounting bracket, 5 Collection chamber, 6 Filter screen, 7 Drive motor, 8 Placement hole, 9 Diversion chamber, 10 Support column, 11 Linkage plate, 12 Screw, 13 Weighing sensor, 14 Support groove, 15 Support plate, 16 Contact plate, 17 Fixing plate, 18 Electric push rod, 19 Telescopic tube, 20 Solenoid valve, 21 Drain pipe, 22 Linkage groove. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1 to 4 This embodiment of a dye filling device for dye production includes a placement plate 1. A mounting frame 4 is fixedly connected between the front and back of the placement plate 1. A collection chamber 5 is fixedly connected to the top surface of the mounting frame 4, with one end penetrating through the mounting frame 4 and extending into its interior. A diversion chamber 9 is placed at the bottom of the collection chamber 5. A telescopic tube 19 is fixedly connected to the inner bottom wall of the collection chamber 5, with one end penetrating through the collection chamber 5 and extending into the interior of the diversion chamber 9. A filling assembly for filling dye is provided on the placement plate 1.
[0030] The filling assembly includes two connecting plates 3, both of which are placed on top of the placement plate 1. Each of the two connecting plates 3 has four placement holes 8 on its top surface. Weighing sensors 13 are fixedly installed inside the four placement holes 8 on the same side. Contact plates 16 are fixedly connected to the top surfaces of the four weighing sensors 13 on the same side. Drainage pipes 21 with one end penetrating through the diversion chamber 9 and extending to the outside are fixedly connected to the four inner side walls of the diversion chamber 9. Solenoid valves 20 are fixedly installed on the outer peripheral walls of the four drainage pipes 21. A filter screen 6 is fixedly connected inside the collection chamber 5.
[0031] The diversion chamber 9 is a hollow cuboid. The telescopic tube 19 is fixedly connected to the diversion chamber 9. The drain pipe 21 and the placement hole 8 are distributed accordingly. The mounting frame 4 is a U-shaped frame, and the drain pipe 21 is an L-shaped pipe.
[0032] Specifically, the dye is poured into the collection chamber 5, where it is filtered by the filter screen 6, which also blocks dust. The packaging barrel is placed inside the placement hole 8 and fits against the contact plate 16. The drain pipe 21 is inserted into the packaging barrel, and the dye is transported into the diversion chamber 9 through the telescopic pipe 19. The solenoid valve 20 is activated, and the dye is transported into the packaging barrel through the drain pipe 21. The weight of the packaging barrel is monitored by the weighing sensor 13 to achieve quantitative filling.
[0033] It should be noted that both the load cell 13 and the solenoid valve 20 are conventional devices known to the public in the prior art. Their specific structures and working principles will not be described in detail in this article. The load cell 13 and the solenoid valve 20 are electrically connected.
[0034] Please see Figures 1 to 4In this embodiment, the collection chamber 5 is provided with a moving component for moving the diversion chamber 9. The moving component includes two fixed plates 17, which are fixedly connected to the left and right sides of the collection chamber 5, respectively. Electric push rods 18 are fixedly installed on the bottom surface of the two fixed plates 17, and the output ends of the two electric push rods 18 are fixedly connected to the diversion chamber 9. Eight support slots 14 are opened inside the two connecting plates 3, and two support plates 15 with one end extending into the support slots 14 are fixedly connected to the bottom surface of the eight contact plates 16.
[0035] Among them, two adjacent support grooves 14 are located on the left and right sides of the placement hole 8, the telescopic tube 19 is located between the two electric push rods 18, the support plate 15 is an L-shaped plate, and the support plate 15 and the support groove 14 are slidably connected.
[0036] Specifically, the electric push rod 18 is activated, and the output end of the electric push rod 18 drives the diversion chamber 9 to move downward, so that the drain pipe 21 is inserted into the inside of the packaging barrel. Through the sliding connection between the support plate 15 and the support groove 14, the contact plate 16 is supported, thereby improving the stability of the contact plate 16.
[0037] It should be noted that the electric actuator 18 is a conventional device known in the prior art, and its specific structure and working principle will not be described in detail here. This application can ensure that the output ends of the two electric actuators 18 extend and retract simultaneously by using a synchronization controller or other synchronization device, thereby achieving synchronous operation. These synchronization devices are common and mature in the field of electric control, so they will not be described in detail in the specific embodiments.
[0038] Please see Figures 1 to 4 In this embodiment, the placement plate 1 is provided with a driving assembly for moving the two connecting plates 3. The driving assembly includes a moving plate 2, which is placed on the top surface of the placement plate 1. The top surface of the moving plate 2 is provided with a linkage groove 22. The bottom surface of the moving plate 2 is fixedly connected with two linkage plates 11, one end of which extends into the linkage groove 22. The top surface of the moving plate 2 is fixedly connected with two support columns 10. The two connecting plates 3 are respectively fixedly connected to the two support columns 10. The right side of the placement plate 1 is fixedly installed with a drive motor 7. The output shaft of the drive motor 7 is fixedly connected with a screw 12, one end of which passes through the placement plate 1 and extends into the linkage groove 22. The screw 12 passes through the linkage plate 11.
[0039] Among them, the two connecting plates 3 are symmetrically distributed on the left and right with the linkage plate 11 as the center. The linkage plate 11 and the linkage groove 22 are slidably connected. The screw 12 is rotatably connected to the placement plate 1 and the linkage groove 22 respectively through two bearings. A threaded hole is opened on the right side of the linkage plate 11, and the screw 12 passes through the threaded hole and is threadedly connected to it.
[0040] Specifically, the drive motor 7 is started, and the output shaft of the drive motor 7 drives the screw 12 to rotate. Through the threaded connection between the screw 12 and the linkage plate 11 and the sliding connection between the linkage plate 11 and the linkage groove 22, the screw 12 drives the moving plate 2 to move through the linkage plate 11, so that the drain pipe 21 and the placement hole 8 correspond.
[0041] The working principle of the above embodiments is as follows:
[0042] The dye is poured into the collection chamber 5, where it is filtered by the filter screen 6, which also blocks dust. The packaging barrel is placed inside the placement hole 8 and fits against the contact plate 16. The drive motor 7 is started, and its output shaft drives the screw 12 to rotate. Through the threaded connection between the screw 12 and the linkage plate 11, and the sliding connection between the linkage plate 11 and the linkage groove 22, the screw 12 moves the moving plate 2 via the linkage plate 11, aligning the drain pipe 21 with the placement hole 8. The electric push rod 18 is started, and its output end moves the diversion chamber 9 downward, inserting the drain pipe 21 into the packaging barrel. The dye is then transported into the diversion chamber 9 through the telescopic tube 19. The solenoid valve 20 is started, and the dye is transported into the packaging barrel through the drain pipe 21. The weight of the packaging barrel is monitored by the weighing sensor 13 to achieve quantitative filling. The contact plate 16 is supported by the sliding connection between the support plate 15 and the support groove 14, improving its stability.
[0043] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.
[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dye filling device for dye production, comprising a placement plate (1), characterized in that: A mounting frame (4) is fixedly connected between the front and back of the placement plate (1). A collection chamber (5) is fixedly connected to the top surface of the mounting frame (4), with one end penetrating through the mounting frame (4) and extending into its interior. A diversion chamber (9) is placed at the bottom of the collection chamber (5). A telescopic tube (19) is fixedly connected to the inner bottom wall of the collection chamber (5), with one end penetrating through the collection chamber (5) and extending into the diversion chamber (9). A filling assembly for filling dye is provided on the placement plate (1). The filling assembly includes two connecting plates (3), both of which are placed on top of the placement plate (1). The top surfaces of the two connecting plates (3) each have four placement holes (8). Weighing sensors (13) are fixedly installed inside the four placement holes (8) on the same side. Contact plates (16) are fixedly connected to the top surfaces of the four weighing sensors (13) on the same side. A drain pipe (21) with one end penetrating through the diversion chamber (9) and extending to the outside is fixedly connected to the four inner side walls of the diversion chamber (9). Solenoid valves (20) are fixedly installed on the outer peripheral walls of the four drain pipes (21). A filter screen (6) is fixedly connected inside the collection chamber (5). The collection chamber (5) is provided with a moving component for moving the diversion chamber (9), and the placement plate (1) is provided with a driving component for moving the two connecting plates (3).
2. The dye filling device for dye production according to claim 1, characterized in that: The diversion chamber (9) is a hollow cuboid, and the telescopic tube (19) and the diversion chamber (9) are fixedly connected.
3. The dye filling device for dye production according to claim 1, characterized in that: The drain pipe (21) and the placement hole (8) are distributed accordingly. The mounting bracket (4) is a U-shaped bracket and the drain pipe (21) is an L-shaped pipe.
4. A dye filling device for dye production according to claim 1, characterized in that: The moving component includes two fixed plates (17), which are fixedly connected to the left and right sides of the collection chamber (5), respectively. Electric push rods (18) are fixedly installed on the bottom surface of the two fixed plates (17), and the output ends of the two electric push rods (18) are fixedly connected to the diversion chamber (9). Eight support slots (14) are opened inside the two connecting plates (3), and two support plates (15) with one end extending into the support slots (14) are fixedly connected to the bottom surface of the eight contact plates (16).
5. A dye filling device for dye production according to claim 4, characterized in that: The two adjacent support grooves (14) are located on the left and right sides of the placement hole (8), and the telescopic tube (19) is located between the two electric push rods (18).
6. A dye filling device for dye production according to claim 4, characterized in that: The support plate (15) is an L-shaped plate, and the support plate (15) and the support groove (14) are slidably connected.
7. A dye filling device for dye production according to claim 4, characterized in that: The drive assembly includes a movable plate (2) placed on the top surface of the placement plate (1). The top surface of the movable plate (2) has a linkage groove (22). The bottom surface of the movable plate (2) is fixedly connected to two linkage plates (11) with one end extending into the linkage groove (22). The top surface of the movable plate (2) is fixedly connected to two support columns (10). The two connecting plates (3) are fixedly connected to the two support columns (10) respectively. The right side of the placement plate (1) is fixedly installed with a drive motor (7). The output shaft of the drive motor (7) is fixedly connected to a screw (12) with one end penetrating the placement plate (1) and extending into the linkage groove (22). The screw (12) penetrates the linkage plate (11).
8. A dye filling device for dye production according to claim 7, characterized in that: The two connecting plates (3) are symmetrically distributed on the left and right sides with the linkage plate (11) as the center.
9. A dye filling device for dye production according to claim 7, characterized in that: The linkage plate (11) and the linkage groove (22) are slidably connected, and the screw (12) is rotatably connected to the placement plate (1) and the linkage groove (22) respectively through two bearings.
10. A dye filling device for dye production according to claim 7, characterized in that: The right side of the linkage plate (11) is provided with a threaded hole, and the screw (12) passes through the threaded hole and is threadedly connected to it.