Automotive sheet metal electrophoresis fixture

Abstract

This utility model discloses an electrophoresis fixture for automotive sheet metal parts, including a base and four mounting brackets. The four mounting brackets are respectively fixedly mounted on the upper surfaces of the four ends of the base. A servo motor is fixedly mounted on the upper surface of one of the mounting brackets, and a threaded rod penetrating the upper surface of the mounting bracket is fixedly mounted on the output end of the servo motor. This utility model, through the coordination of components such as the base, mounting brackets, servo motor, threaded rod, slide bar, lifting block, mounting rod, mounting sleeve, top rod, movable sleeve, slider, hook, insertion rod, and tension spring, achieves the function of adjusting the electrophoresis fixture according to different automotive sheet metal parts. It improves the setting method of electrophoresis fixtures in the prior art, enabling electrophoresis treatment of different automotive sheet metal parts, saving time and effort, accelerating the processing efficiency of automotive sheet metal parts, and improving the practicality and applicability of the electrophoresis fixture.

Description

Technical Field

[0001] This utility model relates to the field of electrophoresis tooling technology, and in particular to electrophoresis tooling for automotive sheet metal parts. Background Technology

[0002] Automotive sheet metal parts refer to the metal shell of a car, usually made of steel plates. They are designed to reduce weight as much as possible while ensuring strength. They not only serve a protective and aesthetic purpose, but also withstand air resistance, affecting the car's economy and appearance. The main processes for automotive sheet metal parts include body disassembly and assembly, straightening, repair, and vehicle assembly. During the processing of automotive sheet metal parts, electrophoresis treatment is required using electrophoresis fixtures.

[0003] Patent publication number CN105483801A discloses an electrophoresis fixture for automotive rear axles, belonging to the field of automotive rear axle production. This fixture uses clamping plates with clamping grooves distributed on their inner sides to laterally clamp the rear axle. The spacing between the two clamping plates is adjusted by inserting them into slots on the top, and they are fixed by mounting holes and mounting posts. The bottom of the clamping plates is set on a sliding rail on the base frame for adjustment and fixation. Electrophoresis hooks are provided on the top plate for suspending the electrophoresis process, and casters are provided at the bottom of the base frame for movement and transportation. This invention relates to an electrophoresis fixture for automotive rear axles, which effectively protects the rear axle ends from electrophoresis, is highly efficient, easy to operate, and suitable for production.

[0004] While the aforementioned patented device achieves the function of improving production efficiency, its adjustment structure is too rudimentary. This design makes it unsuitable for sheet metal parts of different shapes and specifications during electrophoresis processing. Consequently, different electrophoresis fixtures need to be changed when electrophoresis is applied to different sheet metal parts, wasting time and effort, slowing down the processing efficiency of automotive sheet metal parts, and reducing the practicality and applicability of the electrophoresis fixtures. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an electrophoresis fixture for automotive sheet metal parts.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an electrophoresis fixture for automotive sheet metal parts, comprising a base and four mounting brackets. The four mounting brackets are respectively fixedly installed on the upper surfaces of the four ends of the base. A servo motor is fixedly installed on the upper surface of one mounting bracket, and a threaded rod penetrating the upper surface of the mounting bracket is fixedly installed at the output end of the servo motor. Sliding rods are fixedly installed on the inner walls of the other three mounting brackets. Lifting blocks are provided inside the four mounting brackets. Mounting rods are fixedly connected between the two lifting blocks at both ends of the base. Mounting sleeves are fitted on the outer surfaces of both ends of the two mounting rods. Top rods are fixedly connected between the two mounting sleeves at the same end of the two mounting rods. Several movable sleeves are fitted on the outer surfaces of the two top rods. A slider is fixedly installed on the outer surface of the top rod. A hook is provided on the lower surface of the movable sleeve. An installation component is provided on the lower surface of the movable sleeve.

[0007] As a further description of the above technical solution: the upper surface of one of the lifting blocks is threadedly connected to the threaded rod, and the upper surfaces of the other three lifting blocks are respectively inserted into the corresponding sliding rods. By setting the four lifting blocks on the outer surfaces of the threaded rod and the three sliding rods respectively, the function of lifting blocks moving up and down inside the mounting frame is realized.

[0008] As a further description of the above technical solution: the outer surfaces of the two mounting sleeves on the mounting rod are threaded with fixing bolts, the fixing bolts penetrate the outer surface of the mounting sleeves, and the outer surface of the mounting rod is provided with a number of fixing holes for insertion of the fixing bolts. By setting the fixing bolts and fixing holes, the function of positioning the mounting sleeves is realized.

[0009] As a further description of the above technical solution: the inner wall of the movable sleeve is provided with a groove adapted to the slider, the side wall of the movable sleeve is inserted with a rod penetrating the side wall of the movable sleeve, the outer surface of the top rod is provided with a plurality of insertion holes for insertion of the rod, a pull block is fixedly installed at the end of the rod away from the movable sleeve, a tension spring is fixedly installed on the outer surface of the rod, and the two ends of the tension spring are fixedly connected to the movable sleeve and the pull block respectively. By setting the above components, the function of limiting and fixing the movable sleeve is realized.

[0010] As a further description of the above technical solution: several cylinders are fixedly installed on the upper surface of both the front and rear ends of the base, and a storage rack is fixedly installed on the top of each cylinder. Two lifting positioning seats and fork holes are fixedly installed on the lower surface of both the front and rear ends of the base, respectively. By setting cylinders and storage racks, the function of placing and supporting automotive sheet metal parts is realized.

[0011] As a further description of the above technical solution: the installation component includes an installation block and a fixing sleeve. The installation block and the fixing sleeve are both fixedly installed on the lower surface of the movable sleeve. A fixing plate is fixedly installed on the top of the hook. A connecting sleeve is fixedly installed on the upper surface of the fixing plate. A positioning block is fixedly installed on the inner wall of the connecting sleeve. A positioning bolt is threadedly connected to the side wall of the fixing sleeve. By setting the installation component, the function of quickly assembling and disassembling the hook is realized.

[0012] As a further description of the above technical solution: the connecting sleeve is disposed between the mounting block and the fixing sleeve, the side wall of the mounting block is provided with a positioning groove that matches the positioning block, the positioning bolt passes through the side wall of the fixing sleeve and the mounting block, and the side wall of the connecting sleeve is provided with a positioning hole for insertion of the positioning bolt. By setting the above components, the function of quickly fixing the connecting sleeve is realized.

[0013] This utility model has the following beneficial effects:

[0014] 1. Compared with existing technologies, this electrophoresis fixture for automotive sheet metal parts, through the coordination of components such as a base, mounting bracket, servo motor, threaded rod, sliding rod, lifting block, mounting rod, mounting sleeve, top rod, fixing bolt, movable sleeve, slider, hook, insertion rod, pull block, tension spring, cylinder, storage rail, lifting tool positioning seat, and fork hole, achieves the function of adjusting the electrophoresis fixture according to different automotive sheet metal parts. This improves the setting method of electrophoresis fixtures in existing technologies, allowing for electrophoresis treatment of different automotive sheet metal parts, saving time and effort, accelerating the processing efficiency of automotive sheet metal parts, and enhancing the practicality and applicability of the electrophoresis fixture.

[0015] 2. Compared with existing technologies, this electrophoresis fixture for automotive sheet metal parts, through the coordination of components such as mounting blocks, fixing sleeves, fixing plates, connecting sleeves, positioning blocks, and positioning bolts, achieves the function of quickly and conveniently replacing hooks. It improves the installation method of hooks in existing technologies, allowing for quick disassembly and assembly of hooks after prolonged use and damage, thus facilitating hook replacement. Based on the original technology, it further enhances the practicality of the electrophoresis fixture. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the electrophoresis fixture for automotive sheet metal parts proposed in this utility model.

[0017] Figure 2 This is a schematic diagram of the mounting frame structure for the electrophoresis fixture for automotive sheet metal parts proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the push rod structure of the electrophoresis fixture for automotive sheet metal parts proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the installation component structure of the electrophoresis fixture for automotive sheet metal parts proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the connecting sleeve structure of the electrophoresis fixture for automotive sheet metal parts proposed in this utility model.

[0021] Legend:

[0022] 1. Base; 2. Mounting bracket; 3. Servo motor; 4. Threaded rod; 5. Slide rod; 6. Lifting block; 7. Mounting rod; 8. Mounting sleeve; 9. Top rod; 10. Fixing bolt; 11. Movable sleeve; 12. Slider; 13. Hook; 14. Insert rod; 15. Pull block; 16. Tension spring; 17. Cylinder; 18. Storage rack; 19. Lifting device positioning seat; 20. Fork hole; 21. Mounting block; 22. Fixing sleeve; 23. Fixing plate; 24. Connecting sleeve; 25. Positioning block; 26. Positioning bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1 to 5 The electrophoresis fixture for automotive sheet metal parts provided by this utility model includes a base 1 and four mounting brackets 2. The four mounting brackets 2 are respectively fixedly installed on the upper surfaces of the four ends of the base 1. A servo motor 3 is fixedly installed on the upper surface of one mounting bracket 2. A threaded rod 4 penetrating the upper surface of the mounting bracket 2 is fixedly installed at the output end of the servo motor 3. Sliding rods 5 are fixedly installed on the inner walls of the other three mounting brackets 2. Lifting blocks 6 are provided inside the four mounting brackets 2. The upper surface of one lifting block 6 is threadedly connected to the threaded rod 4. The upper surfaces of the other three lifting blocks 6 are respectively inserted into the corresponding sliding rods 5. Mounting rods 7 are fixedly connected between the two lifting blocks 6 at both ends of the base 1.

[0025] To facilitate adjustment of the electrophoresis fixture for different automotive sheet metal parts, mounting sleeves 8 are fitted onto the outer surfaces of both ends of the two mounting rods 7. A top rod 9 is fixedly connected between the two mounting sleeves 8 at the same end of the two mounting rods 7. A fixing bolt 10 is threaded onto the outer surface of each of the two mounting sleeves 8 on one mounting rod 7, penetrating the outer surface of the mounting sleeve 8. Several fixing holes for insertion into the fixing bolts 10 are provided on the outer surface of the mounting rods 7. Several movable sleeves 11 are fitted onto the outer surface of each of the two top rods 9. A slider 12 is fixedly installed on the outer surface of the top rod 9. A hook 13 is provided on the lower surface of the movable sleeve 11. The inner surface of the movable sleeve 11... The wall has a groove adapted to the slider 12. The side wall of the movable sleeve 11 is inserted with a rod 14 that passes through the side wall of the movable sleeve 11. The outer surface of the top rod 9 has several insertion holes for inserting the rod 14. A pull block 15 is fixedly installed at the end of the rod 14 away from the movable sleeve 11. A tension spring 16 is fixedly installed on the outer surface of the rod 14. The two ends of the tension spring 16 are fixedly connected to the movable sleeve 11 and the pull block 15, respectively. Several cylinders 17 are fixedly installed on the upper surface of the front and rear ends of the base 1. A storage rack 18 is fixedly installed on the top of the cylinder 17. Two lifting positioning seats 19 and fork holes 20 are fixedly installed on the lower surface of the front and rear ends of the base 1, respectively.

[0026] By setting up a base 1, mounting bracket 2, servo motor 3, threaded rod 4, slide rod 5, lifting block 6, mounting rod 7, mounting sleeve 8, top rod 9, fixing bolt 10, movable sleeve 11, slider 12, hook 13, insertion rod 14, pull block 15, tension spring 16, cylinder 17, storage rack 18, lifting tool positioning seat 19, and fork hole 20, the electrophoresis fixture is adjustable according to different automotive sheet metal parts. This improves the setting method of electrophoresis fixtures in the existing technology, allowing different automotive sheet metal parts to be electrophoretically treated, saving time and effort, accelerating the processing efficiency of automotive sheet metal parts, and improving the practicality and applicability of the electrophoresis fixture.

[0027] The lower surface of the movable sleeve 11 is provided with an installation component, which includes an installation block 21 and a fixing sleeve 22. The installation block 21 and the fixing sleeve 22 are both fixedly installed on the lower surface of the movable sleeve 11. A fixing plate 23 is fixedly installed on the top of the hook 13. A connecting sleeve 24 is fixedly installed on the upper surface of the fixing plate 23. A positioning block 25 is fixedly installed on the inner wall of the connecting sleeve 24. The connecting sleeve 24 is located between the installation block 21 and the fixing sleeve 22. The side wall of the installation block 21 has a positioning groove that matches the positioning block 25. The side wall of the fixing sleeve 22 is threaded with a positioning bolt 26. The positioning bolt 26 passes through the side wall of the fixing sleeve 22 and the installation block 21. The side wall of the connecting sleeve 24 has a positioning hole for insertion with the positioning bolt 26.

[0028] By setting up the mounting block 21, fixing sleeve 22, fixing plate 23, connecting sleeve 24, positioning block 25 and positioning bolt 26, the function of quickly and conveniently replacing the hook 13 is realized, which improves the installation method of the hook 13 in the prior art. When the hook 13 is damaged after long-term use, it can be quickly disassembled and reassembled, thus facilitating the replacement of the hook 13. On the basis of the original, the practicality of the electrophoresis fixture is further improved.

[0029] Working Principle: When using the electrophoresis fixture to perform electrophoresis treatment on automotive sheet metal parts, the servo motor 3 is started first. When the servo motor 3 runs, it drives the threaded rod 4 to rotate inside the mounting bracket 2, thereby moving the lifting blocks 6. Under the action of the mounting rod 7, the push rod 9, and the sliding rod 5, all four lifting blocks 6 slide downwards inside the mounting bracket 2. Simultaneously, the mounting rod 7 and the push rod 9 drive the hook 13 to descend, making it easier to hang the automotive sheet metal parts. Next, the electrophoresis fixture is adjusted according to the different automotive sheet metal parts. The two fixing bolts 10 are tightened, causing them to extend upwards. When the fixing bolts 10 turn out of the fixing holes, the restriction on the mounting sleeve 8 is released. Then, the two push rods 9 are moved forward or backward, causing the two push rods 9 to drive the two mounting sleeves 8 to move forward or backward on the outer surface of the two mounting rods 7, thus allowing automotive sheet metal parts of different lengths to be hung. When the two mounting rods 7 reach a suitable distance, the two fixing bolts 10 are reversed, causing them to re-insert into the fixing holes. The position of the push rod 9 is fixed by the mounting sleeve 8; pulling the pull block 15 away from the movable sleeve 11 causes the tension spring 16 to stretch and deform, and the insertion rod 14 extends away from the movable sleeve 11. After the insertion rod 14 slides out of the insertion hole, the fixation of the movable sleeve 11 is released. Then, the movable sleeve 11 is pulled to slide on the outer surface of the push rod 9, and the slider 12 slides inside the slide groove, so that automotive sheet metal parts of different widths can be hung. When the movable sleeve 11 drives the hook 13 to the appropriate position, the pull block 15 is released, and the tension spring 16... To restore the position, pull the plug rod 14 by pulling the pull block 15, so that the plug rod 14 is reinserted into the insertion hole, thereby fixing the position of the movable sleeve 11 and the hook 13. Then, the car sheet metal part is hung up by the hook 13. Next, the servo motor 3 is controlled to move in the opposite direction, driving the car sheet metal part to rise. Finally, the cylinder 17 is started and controlled to extend, driving the storage rack 18 to rise. When the storage rack 18 contacts the car sheet metal part, it supports the car sheet metal part. Then, the car sheet metal part can be electrophoretically treated by the electrophoresis fixture.

[0030] When the hook 13 needs to be replaced, tighten the positioning bolt 26 so that the positioning bolt 26 extends away from the fixed sleeve 22. After the positioning bolt 26 is turned out of the positioning hole, the restriction on the connecting sleeve 24 is released. Then, the connecting sleeve 24 is pulled laterally away from the fixed sleeve 22 by the hook 13, so that the connecting sleeve 24 slides inside the fixed sleeve 22 and the positioning block 25 slides inside the positioning groove. When the connecting sleeve 24 is separated from the fixed sleeve 22, the disassembly of the hook 13 is completed. Then, take out the new hook 13 and reverse the above operation to install the new hook 13 onto the movable sleeve 11 to complete the replacement of the hook 13.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automobile sheet metal part electrophoresis tool, comprising a base (1) and four mounting frames (2), characterized in that: Four mounting brackets (2) are fixedly installed on the upper surfaces of the four ends of the base (1). A servo motor (3) is fixedly installed on the upper surface of one mounting bracket (2). A threaded rod (4) penetrating the upper surface of the mounting bracket (2) is fixedly installed at the output end of the servo motor (3). Slide rods (5) are fixedly installed on the inner walls of the other three mounting brackets (2). Lifting blocks (6) are provided inside the four mounting brackets (2). Mounting rods (7) are fixedly connected between the two lifting blocks (6) at both ends of the base (1). Mounting sleeves (8) are fitted on the outer surfaces of both ends of the two mounting rods (7). Top rods (9) are fixedly connected between the two mounting sleeves (8) at the same end of the two mounting rods (7). Several movable sleeves (11) are fitted on the outer surfaces of the two top rods (9). A slider (12) is fixedly installed on the outer surface of the top rod (9). A hook (13) is provided on the lower surface of the movable sleeve (11). An installation component is provided on the lower surface of the movable sleeve (11).

2. The automobile panel electrophoresis tool according to claim 1, characterized in that: The upper surface of one of the lifting blocks (6) is threadedly connected to the threaded rod (4), and the upper surfaces of the other three lifting blocks (6) are respectively inserted into the corresponding sliding rods (5).

3. The automobile panel electrophoresis tool according to claim 1, characterized in that: The outer surfaces of the two mounting sleeves (8) on the mounting rod (7) are threaded with fixing bolts (10), the fixing bolts (10) penetrate the outer surface of the mounting sleeves (8), and the outer surface of the mounting rod (7) has a number of fixing holes for insertion with the fixing bolts (10).

4. The electrophoretic work tool for an automobile panel according to claim 1, wherein: The inner wall of the movable sleeve (11) is provided with a sliding groove that matches the slider (12). The side wall of the movable sleeve (11) is provided with a rod (14) that penetrates the side wall of the movable sleeve (11). The outer surface of the top rod (9) is provided with several insertion holes for insertion into the rod (14). A pull block (15) is fixedly installed at the end of the rod (14) away from the movable sleeve (11). A tension spring (16) is fixedly installed on the outer surface of the rod (14). The two ends of the tension spring (16) are fixedly connected to the movable sleeve (11) and the pull block (15) respectively.

5. The electrophoretic work tool for an automobile panel according to claim 1, wherein: Several cylinders (17) are fixedly installed on the upper surface of the front and rear ends of the base (1). A storage rack (18) is fixedly installed on the top of the cylinder (17). Two lifting device positioning seats (19) and fork holes (20) are fixedly installed on the lower surface of the front and rear ends of the base (1), respectively.

6. The electrophoretic work tool for an automobile panel according to claim 1, wherein: The installation assembly includes an installation block (21) and a fixing sleeve (22). The installation block (21) and the fixing sleeve (22) are both fixedly installed on the lower surface of the movable sleeve (11). A fixing plate (23) is fixedly installed on the top of the hook (13). A connecting sleeve (24) is fixedly installed on the upper surface of the fixing plate (23). A positioning block (25) is fixedly installed on the inner wall of the connecting sleeve (24). A positioning bolt (26) is threadedly connected to the side wall of the fixing sleeve (22).

7. The electrophoretic work tool for an automobile panel according to claim 6, wherein: The connecting sleeve (24) is disposed between the mounting block (21) and the fixing sleeve (22). The side wall of the mounting block (21) is provided with a positioning groove that matches the positioning block (25). The positioning bolt (26) passes through the side wall of the fixing sleeve (22) and the mounting block (21). The side wall of the connecting sleeve (24) is provided with a positioning hole for insertion of the positioning bolt (26).

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