Light steel keel suspended ceiling structure

Abstract

This disclosure relates to the field of keel processing technology. One embodiment of this disclosure provides a light steel keel ceiling structure, which includes: a keel frame, a keel crossbeam inside the keel frame, a plug-in installation component on the side wall of the keel frame, a flip-connecting component on the keel crossbeam, and a drive block embedded in a sliding groove. The above technical solution solves some shortcomings of traditional light steel keel ceilings in construction and use. In the installation process, keels are often connected by welding, riveting, or simple bolts, which is not only cumbersome and time-consuming, but also requires a high level of technical skill from the construction personnel. During use, the stability of the keel frame is poor; affected by factors such as building settlement and vibration, the keel is prone to loosening and deformation, leading to cracks or even collapse of the ceiling, posing significant safety hazards.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of keel processing technology, and more specifically, to a light steel keel ceiling structure. Background Technology

[0002] Light steel keel, a type of thin-walled steel made from hot-dip galvanized steel sheets (strips) through rolling, is widely used in building ceilings and partitions. Since Cornell University in the United States began research on cold-formed thin-walled steel structures in 1939, to the cooperation between the Beijing Institute of Architectural Design and Beijing Lighting Factory in 1978 to develop the Aomei system of light steel keel partitions and ceilings, the design and application of light steel keel have been continuously innovated. Due to its characteristics such as light weight, high strength, fire resistance, rust resistance, and convenient installation, it has been widely used in luxury villas, high-end hotels, office buildings, and shopping malls.

[0003] Traditional light steel keel ceilings have revealed some shortcomings in construction and use. During installation, the keels are mostly connected by welding, riveting, or simple bolts, which is not only cumbersome and time-consuming, but also requires a high level of technical skill from the construction workers. During use, the stability of the keel frame is poor. Affected by factors such as building settlement and vibration, the keel is prone to loosening and deformation, leading to cracks or even collapse of the ceiling, posing significant safety hazards. In addition, traditional ceilings have limitations in terms of functional expansion and cannot meet users' diverse needs for ceilings in terms of sound insulation, heat insulation, and smart features. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a light steel keel ceiling structure, which solves some shortcomings of the traditional light steel keel ceiling in the construction and use of the prior art. In the installation process, the keels are mostly connected by welding, riveting or simple bolts, which not only makes the installation process cumbersome and consumes a lot of manpower and time, but also requires a high level of technical skills from the construction personnel. During use, the stability of the keel frame is not good. Affected by factors such as the settlement and vibration of the building itself, the keel is prone to loosening and deformation, which can lead to cracks in the ceiling or even collapse, posing a significant safety hazard.

[0005] According to one aspect, at least one embodiment of this disclosure provides a light steel keel ceiling structure, comprising:

[0006] A keel frame, wherein a keel crossbeam is provided inside the keel frame;

[0007] A plug-in mounting assembly is disposed on the side wall of the keel frame;

[0008] A flip-connecting assembly is disposed on the keel crossbeam;

[0009] The plug-in mounting assembly includes a plug-in hole, which is opened on the side wall of the keel crossbeam. A locking bolt is inserted into the plug-in hole, and the knob end of the locking bolt is attached to the keel crossbeam. A drive cavity is provided inside the keel crossbeam, and a locking pin is provided inside the drive cavity. A drive frame is connected to the locking pin. A sliding groove is opened on the keel crossbeam, and the sliding groove is connected to the drive cavity. A drive block is provided at the upper end of the drive frame, and the drive block is embedded in the sliding groove.

[0010] As a further technical solution, the end of the locking bolt is provided with an adjustment hole, a self-rotating shaft is embedded in the adjustment hole, one end of the self-rotating shaft is provided with a tension pin, and a tension sleeve is provided on the tension pin.

[0011] As a further technical solution, the flipping connection assembly includes a connecting block, a connecting shaft is pinned to the inner side wall of the connecting block, a swing frame is fitted on the connecting shaft, a flipping shaft is provided on the swing frame, a connecting piece is provided on the flipping shaft, and the connecting piece is movably connected to the rotating shaft through a bearing.

[0012] As a further technical solution, the connecting piece has a right-angle structure and is attached to the keel crossbeam.

[0013] As a further technical solution, one end of the locking pin extends out of the drive cavity, and the other end of the locking pin is inserted into the side wall of the keel frame.

[0014] As a further technical solution, the keel prism and the keel crossbar intersect to form a rectangular frame structure.

[0015] As a further technical solution, the insertion hole and the locking bolt are connected by a threaded screw, and the insertion hole is provided with an expansion hole, which is connected to the insertion hole.

[0016] As a further technical solution, the bottom surface of the drive cavity is provided with a semi-circular limiting arc surface, and the bottom surface of the drive frame is provided with a clearance groove, which fits into the semi-circular limiting arc surface.

[0017] As a further technical solution, the swing frame and the connecting shaft are movably inserted into each other.

[0018] As a further technical solution, the locking bolt is provided with a hexagonal knob, and the adjustment hole is opened on the hexagonal knob.

[0019] The beneficial effects of the embodiments disclosed herein are as follows:

[0020] 1. This disclosure employs plug-in installation components and flip-connecting components, eliminating traditional welding and riveting processes. Construction workers only need to cross-position the keel crossbeams and keel prisms and tighten the locking bolts to complete the keel frame construction. The installation process is simplified from complex multi-step procedures to two steps. Actual calculations show that compared to traditional installation methods, the installation time per square meter is reduced by approximately 30%, significantly improving construction efficiency and substantially reducing labor costs.

[0021] 2. In this disclosure, the rectangular frame formed by the intersection of the keel ribs and the keel crossbeams, combined with the dual locking mechanism of the locking pins and the drive frame, greatly enhances the stability of the ceiling structure. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0023] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0024] Figure 2 This is an isometric view of the keel crossbeam disclosed herein;

[0025] Figure 3 This is a cross-sectional view of the keel crossbeam disclosed herein;

[0026] Figure 4 This is an isometric view of the locking bolt disclosed herein;

[0027] Figure 5 Appendix to this disclosure Figure 1 Enlarged view of part A;

[0028] In the diagram: 1. Keel frame; 2. Keel cross frame; 3. Plug-in mounting assembly; 3-1. Plug-in hole; 3-2. Locking bolt; 3-3. Drive cavity; 3-4. Locking pin; 3-5. Drive frame; 3-6. Sliding groove; 3-7. Drive block; 3-8. Adjustment hole; 3-9. Rotation shaft; 3-10. Expansion pin; 3-11. Expansion sleeve; 4. Flip-over connection assembly; 4-1. Connecting block; 4-2. Connecting shaft; 4-3. Swing frame; 4-4. Flip-over shaft; 4-5. Connecting piece; 5. Expansion hole; 6. Semi-circular limiting arc surface; 7. Relief groove; 8. Hexagonal knob. Detailed Implementation

[0029] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0030] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0031] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0032] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0033] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0034] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0035] like Figures 1-5 As shown, it illustrates a light steel keel ceiling structure of this disclosure, comprising:

[0036] Keel frame 1, with keel cross frame 2 inside keel frame 1;

[0037] The plug-in mounting component 3 is installed on the side wall of the keel frame 1;

[0038] Flip-connector component 4 is installed on the keel crossbeam 2;

[0039] The plug-in mounting assembly 3 includes a plug-in hole 3-1, which is located on the side wall of the keel crossbeam 2. A locking bolt 3-2 is inserted into the plug-in hole 3-1, and the knob end of the locking bolt 3-2 is attached to the keel frame 1. The keel crossbeam 2 has a drive cavity 3-3 inside, and a locking pin 3-4 is provided inside the drive cavity 3-3. A drive frame 3-5 is connected to the locking pin 3-4. A sliding groove 3-6 is provided on the keel crossbeam 2, and the sliding groove 3-6 is connected to the drive cavity 3-3. A drive block 3-7 is provided at the upper end of the drive frame 3-5, and the drive block 3-7 is embedded in the sliding groove 3-6.

[0040] The flipping connection assembly 4 includes a connecting block 4-1, a connecting shaft 4-2 connected to the inner side wall of the connecting block 4-1 by a pin, a swing frame 4-3 mounted on the connecting shaft 4-2, a flipping shaft 4-4 mounted on the swing frame 4-3, a connecting piece 4-5 mounted on the flipping shaft 4-4, and a movable connection between the connecting piece 4-5 and the rotation shaft 3-9 via a bearing.

[0041] In some examples, the keel crossbeam 2 is placed inside the keel frame 1 so that the two intersect to form a rectangular frame structure. The keel crossbeam 2 is initially fixed according to the designed spacing and position.

[0042] Install the locking bolt 3-2 in the insertion hole 3-1 on the side wall of the keel cross frame 2 by screwing it in. During the screwing process, ensure that the knob end of the locking bolt 3-2 fits tightly against the keel cross frame 1.

[0043] Install a locking pin 3-4 in the drive cavity 3-3 of the keel cross frame 2, and connect the locking pin 3-4 to the drive frame 3-5. The drive block 3-7 at the upper end of the drive frame 3-5 is embedded in the sliding groove 3-6.

[0044] On the inner side wall of the connecting block 4-1, the connecting shaft 4-2 is installed by means of a pin connection, and the swing frame 4-3 is mounted on the connecting shaft 4-2 to ensure that the swing frame 4-3 and the connecting shaft 4-2 are movably inserted and connected, and can swing flexibly.

[0045] Install the connecting piece 4-5 on the connecting shaft 4-2 of the swing frame 4-3 so that the connecting piece 4-5 is movably connected to the rotation shaft 3-9 through the bearing. Since the connecting piece 4-5 is a right-angle structure, it needs to be attached to the keel cross frame 2 to achieve a stable connection.

[0046] like Figures 1-5As shown, in this embodiment, the locking bolt 3-2 has an adjustment hole 3-8 at its end, a self-rotating shaft 3-9 is embedded in the adjustment hole 3-8, a tension pin 3-10 is provided at one end of the self-rotating shaft 3-9, and a tension sleeve 3-11 is provided on the tension pin 3-10.

[0047] In some examples, a spindle 3-9 is embedded in the adjusting hole 3-8 at the end of the locking bolt 3-2, a tension pin 3-10 is installed at one end of the spindle 3-9, and a tension sleeve 3-11 is fitted onto the tension pin 3-10.

[0048] For example, such as Figure 2 As shown, the connecting piece 4-5 has a right-angle structure and is attached to the keel crossbeam 2.

[0049] For example, such as Figure 1 As shown, one end of the locking pin 3-4 extends out of the drive cavity 3-3, and the other end of the locking pin 3-4 is inserted into the side wall of the keel frame 1. The keel frame 1 and the keel cross frame 2 intersect to form a rectangular frame structure.

[0050] For example, such as Figure 2 As shown, the insertion hole 3-1 and the locking bolt 3-2 are connected by threaded screwing. An expansion hole 5 is provided on the insertion hole 3-1, and the expansion hole 5 is connected to the insertion hole 3-1. A semi-circular limiting arc surface 6 is provided on the inner bottom surface of the drive cavity 3-3, and a relief groove 7 is provided on the inner bottom surface of the drive frame 3-5. The relief groove 7 fits against the semi-circular limiting arc surface 6.

[0051] In some examples, the expansion hole 5 makes it easier for the locking bolt 3-2 to be inserted into the insertion hole 3-1, and the relief groove 7 on the inner bottom surface of the drive frame 3-5 fits into the semi-circular limiting arc surface 6 on the inner bottom surface of the drive cavity 3-3 to achieve precise positioning.

[0052] For example, such as Figure 5 As shown, the swing frame 4-3 and the connecting shaft 4-2 are connected by a movable insert.

[0053] For example, such as Figure 4 As shown, a hexagonal knob 8 is provided on the locking bolt 3-2, and the adjustment hole 3-8 is opened on the hexagonal knob 8.

[0054] In some examples, the hexagonal knob 8 can be used to position and tighten the spindle 3-9 and related components during operation.

[0055] When using, align the locking bolt 3-2 with the insertion hole 3-1 on the side wall of the keel crossbeam 2, and use a wrench to tighten it clockwise. During the process, constantly observe the knob end of the locking bolt 3-2 to ensure it fits tightly against the keel crossbeam 1, ensuring a tight connection. If you encounter resistance when tightening, do not force it. Carefully insert the rotating shaft 3-9 into the adjustment hole 3-8 at the end of the locking bolt 3-2, and gently tap it with a small hammer to secure it in place. Install the expansion pin 3-10 on one end of the rotating shaft 3-9, and then put on the expansion sleeve 3-11. Use a wrench to turn the hexagonal knob 8 to fine-tune the rotating shaft 3-9, precisely adjusting the position of the expansion pin 3-10 and the expansion sleeve 3-11 to achieve a tight fit. On the inner side wall of the connecting block 4-1, use... The pin fixes the connecting shaft 4-2. The swing frame 4-3 is then placed on the connecting shaft 4-2. The swing frame 4-3 is gently shaken to check whether its movable insertion connection with the connecting shaft 4-2 is smooth and whether there is any jamming. The connecting piece 4-5 is installed on the connecting shaft 4-2 of the swing frame 4-3 to ensure that the connecting piece 4-5 and the rotating shaft 3-9 are movably connected through the bearing. Since the connecting piece 4-5 is a right-angle structure, it needs to be tightly fitted onto the keel cross frame 2. The connecting piece 4-5 is gently pushed by hand to check its stability. The wrench is used again to tighten the locking bolt 3-2 to the specified torque so that one end of the locking pin 3-4 extends out of the drive cavity 3-3 and smoothly inserts into the side wall of the keel frame 1, thus achieving reliable fixation between the keel frame 1 and the keel cross frame 2.

[0056] When other keel frames 1 and keel cross frames 2 are connected, the connecting pieces 4-5 can be flipped to a horizontal position so that the two fitting keel cross frames 2 are overlapped and fixed.

[0057] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A light steel keel ceiling structure, characterized in that, include: A keel frame (1) is provided inside the keel frame (1); A plug-in mounting assembly (3) is disposed on the side wall of the keel frame (1); A flip-connecting assembly (4) is disposed on the keel crossbeam (2); The plug-in mounting assembly (3) includes a plug-in hole (3-1) on the side wall of the keel crossbeam (2). A locking bolt (3-2) is inserted into the plug-in hole (3-1). The knob end of the locking bolt (3-2) is attached to the keel frame (1). A drive cavity (3-3) is provided inside the keel crossbeam (2). A locking pin (3-4) is provided inside the drive cavity (3-3). A drive frame (3-5) is connected to the locking pin (3-4). A sliding groove (3-6) is provided on the keel crossbeam (2). The sliding groove (3-6) is connected to the drive cavity (3-3). A drive block (3-7) is provided at the upper end of the drive frame (3-5). The drive block (3-7) is embedded in the sliding groove (3-6).

2. The light steel keel ceiling structure according to claim 1, characterized in that, The locking bolt (3-2) has an adjustment hole (3-8) at its end. A self-rotating shaft (3-9) is embedded in the adjustment hole (3-8). A tension pin (3-10) is provided at one end of the self-rotating shaft (3-9). A tension sleeve (3-11) is provided on the tension pin (3-10).

3. The light steel keel ceiling structure according to claim 2, characterized in that, The flip-connecting assembly (4) includes a connecting block (4-1), the inner side wall of the connecting block (4-1) is pin-connected to a connecting shaft (4-2), a swing frame (4-3) is fitted on the connecting shaft (4-2), a flip-shaft (4-4) is provided on the swing frame (4-3), a connecting piece (4-5) is provided on the flip-shaft (4-4), and the connecting piece (4-5) is movably connected to the rotation shaft (3-9) through a bearing.

4. A light steel keel ceiling structure according to claim 3, characterized in that, The connecting piece (4-5) has a right-angle structure and is attached to the keel crossbeam (2).

5. A light steel keel ceiling structure according to claim 1, characterized in that, One end of the locking pin (3-4) extends out of the drive cavity (3-3), and the other end of the locking pin (3-4) is inserted into the side wall of the keel frame (1).

6. A light steel keel ceiling structure according to claim 1, characterized in that, The keel frame (1) and the keel cross frame (2) intersect to form a rectangular frame structure.

7. A light steel keel ceiling structure according to claim 1, characterized in that, The insertion hole (3-1) and the locking bolt (3-2) are connected by a threaded screw. An expansion hole (5) is provided on the insertion hole (3-1), and the expansion hole (5) is connected to the insertion hole.

8. A light steel keel ceiling structure according to claim 1, characterized in that, The bottom surface of the drive cavity (3-3) is provided with a semi-circular limiting arc surface (6), and the bottom surface of the drive frame (3-5) is provided with a relief groove (7), which fits into the semi-circular limiting arc surface (6).

9. A light steel keel ceiling structure according to claim 3, characterized in that, The swing frame (4-3) is movably inserted into the connecting shaft (4-2).

Images