A special-shaped space electromechanical pipeline installation construction device

Abstract

An installation and construction device for electromechanical pipelines in irregular spaces includes a chassis. A lifting assembly is located on top of the chassis, a support plate is located on top of the lifting assembly, an adjustment assembly is located on the top left side of the support plate, a swing rod is located on top of the adjustment assembly, a horizontal plate is located on top of the swing rod, a control assembly is located on the bottom right side of the horizontal plate, and a ring is located on top of the horizontal plate. A clamping assembly is located inside the ring. This device solves the prominent problems of existing electromechanical pipeline installation and construction devices when operating in irregular spaces, such as the difficulty in adjusting the installation angle due to the fixed structure, affecting connection and transportation; the inflexible adaptation due to the fixed height, increasing cost and risk; lack of auxiliary material feeding; poor layout leading to easy interference; and simple clamping structure, cumbersome operation, and easy damage to pipelines.

Description

Technical Field

[0001] This utility model relates to the field of pipeline installation, and in particular to a construction device for installing electromechanical pipelines in irregular spaces. Background Technology

[0002] In modern building and industrial facility construction, the installation of electromechanical piping is a crucial step, and its quality and efficiency directly impact system performance and project progress. With increasingly complex building structures and the growing prevalence of irregularly shaped spaces in various construction projects, higher demands are placed on the installation of electromechanical piping. However, traditional electromechanical piping installation equipment has many limitations when dealing with piping installation in irregularly shaped spaces.

[0003] In irregularly shaped spaces, pipeline routes often need to be flexibly adjusted according to the spatial layout, involving various angle turns and inclinations. However, most existing installations are fixed structures, lacking effective angle adjustment mechanisms. When it is necessary to change the installation angle, construction workers must use additional tools or temporary support structures for adjustment, which increases the complexity and workload of construction and is also prone to inaccurate pipeline installation angles, affecting connection sealing and smooth fluid transport. For example, in sloping roofs or curved wall spaces, traditional installations cannot ensure that pipelines are installed along the slope or curved surface as designed, easily leading to offsets and misalignments, creating potential hazards for subsequent commissioning and operation.

[0004] Different irregularly shaped spaces have significant height differences, and even within the same space, height variations are possible. Existing installation devices have fixed heights and cannot be flexibly adjusted to the actual installation location. For installation locations that are too high or too low, construction workers either have to erect additional scaffolding or work platforms to compensate for the height difference, increasing costs and safety risks; or they have to make do with existing devices, resulting in inaccurate pipe installation positions, affecting system layout and aesthetics. In areas like the atriums of large factories or commercial complexes, where the space is high, traditional devices cannot directly install pipes to the designated height. Construction workers have to spend time and effort building temporary high-altitude work platforms, which also poses a risk of falls from height.

[0005] Pipeline loading is a crucial yet complex step in the installation process. Existing equipment designs do not adequately consider the ease of loading, leading to difficulties. Firstly, the lack of effective loading support structures forces workers to manually move heavy pipes, resulting in high labor intensity and a risk of accidents. Secondly, unreasonable equipment layout and structural design make it easy for pipes to collide or interfere with other components, affecting loading efficiency and even damaging the pipes. In narrow, irregularly shaped spaces, the limited space around traditional equipment makes it difficult to move and place pipes smoothly into the installation location, requiring repeated adjustments and increasing construction time and difficulty.

[0006] Pipe clamping stability is crucial to installation quality. Existing devices have shortcomings in pipe clamping. Some devices have simple clamping structures that cannot effectively clamp pipes of different specifications and materials, easily resulting in insecure clamping, causing pipes to shake or shift during installation, affecting installation accuracy. Other devices have cumbersome clamping operations, reducing construction efficiency. Furthermore, some clamping structures may damage the pipe surface, affecting service life and appearance quality. For example, when installing pipes with smooth surfaces or soft materials, traditional clamping structures may cause scratches or deformation on the pipe surface due to uneven clamping force or improper methods.

[0007] In summary, existing electromechanical pipeline installation and construction equipment is insufficient to meet the needs of pipeline installation in irregular spaces. Therefore, it is of great significance to develop an electromechanical pipeline installation and construction equipment for irregular spaces that can overcome the above-mentioned defects. Utility Model Content

[0008] In order to overcome the shortcomings of the prior art, this utility model provides a construction device for installing electromechanical pipelines in irregular spaces. This design effectively solves the problems of existing electromechanical pipeline installation devices when operating in irregular spaces, such as the difficulty in adjusting the installation angle of the fixed structure, which affects the connection and transportation; the inflexible adaptation of the fixed height, which increases cost and risk; the lack of material feeding assistance; poor layout that is easy to interfere with; and the simple clamping structure that is cumbersome to operate and easy to damage the pipeline.

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] This utility model includes a chassis, a lifting assembly on the top of the chassis, a support plate on the top of the lifting assembly, an adjustment assembly on the top left side of the support plate, a swing rod on the top of the adjustment assembly, a horizontal plate on the top of the swing rod, a control assembly on the bottom right side of the horizontal plate, a ring on the top of the horizontal plate, and a clamping assembly inside the ring.

[0011] Preferably, the lifting assembly includes a first scissor structure, the bottom of which is connected to the chassis, a second scissor structure at the top of which is connected to the support plate, and two electric push rods at the front hinge of the first and second scissor structures, the two electric push rods being arranged symmetrically on the left and right.

[0012] Preferably, both the first scissor structure and the second scissor structure include two connecting rods, and the two connecting rods are hinged together at the middle.

[0013] Preferably, the adjustment component includes a motor, the bottom of which is connected to a support plate, a worm gear is provided on the left side of the motor, a worm wheel is provided at the bottom of the worm gear, and the front end of the worm wheel is connected to the bottom of the swing rod.

[0014] Preferably, the control component includes a frame, the top of which is connected to a horizontal plate, a slider is provided inside the frame, a cylindrical rod is provided inside the slider, and an electric telescopic rod is provided at the bottom of the cylindrical rod.

[0015] Preferably, the clamping assembly includes two clamping plates, which are arranged symmetrically front to back. Each clamping plate has a threaded rod on its outer side, and the threaded rod is threadedly connected to the ring body.

[0016] Preferably, the threaded rod is provided with two limiting rods on its outer side, the two limiting rods are arranged symmetrically on the left and right, the inner side of the limiting rod is fixedly connected to the clamping plate, and the outer side of the limiting rod is slidably connected to the ring body.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] The lifting assembly can flexibly change the height of the support plate, the adjustment assembly can precisely control the left and right offset of the horizontal plate, the control assembly can push the horizontal plate to swing and change the tilt, and can also be combined with the adjustment assembly to finely adjust the left and right position of the horizontal plate to meet the needs of various positions and angles for pipeline installation. Through the coordinated action of various components, operators can quickly and accurately adjust the position and tilt of the horizontal plate, simplifying the operation process, reducing labor intensity, and improving work efficiency and safety. The extension and retraction of the electric telescopic rod drives the height adjustment of the slider and cylindrical rod, which can quickly and accurately change the tilt of the horizontal plate to meet the needs of different working conditions. The lowering of the slider and the rotation of the swing rod cooperate to enable the horizontal plate to move to the right and tilt at the same time, which facilitates the rapid loading of tilted pipes and improves work efficiency. The two clamping plates are symmetrically arranged front and back. By rotating the threaded rod, they move inward at the same time to apply a uniform clamping force to the pipe and prevent the pipe from shaking or displacing. Selective rotation of the threaded rod can make precise fine adjustments to the front and back position of the pipe to meet the requirements of different working scenarios. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the chassis structure of this utility model.

[0021] Figure 3 This is a schematic diagram of the motor and ring body assembly structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the electric telescopic rod and slider cooperation structure of this utility model.

[0023] Figure 5 This is a schematic diagram of the cooperation structure between the swing rod and the crossbar of this utility model.

[0024] Figure 6This is a schematic diagram of the mating structure of the ring body and the clamping plate of this utility model.

[0025] The following are the labels in the diagram: 1. Chassis; 2. Wheel; 3. First scissor structure; 4. Second scissor structure; 5. Support plate; 6. Electric push rod; 7. Vertical plate; 8. Motor; 9. Worm gear; 10. Swing rod; 11. Electric telescopic rod; 12. Cylindrical rod; 13. Slider; 14. Frame; 15. Horizontal plate; 16. Ring; 17. Clamping plate; 18. Limiting rod; 19. Threaded rod; 20. Worm gear. Detailed Implementation

[0026] The following is in conjunction with the appendix Figures 1-6 The specific embodiments of this utility model will be described in further detail.

[0027] This utility model includes a chassis 1, with a lifting assembly on top of the chassis 1. A support plate 5 is located on top of the lifting assembly. The lifting assembly can flexibly change the height of the support plate 5. The support plate 5 is a high-strength steel plate with an anti-slip surface, providing stable support for the upper assembly and preventing slippage during operation. An adjustment assembly is located on the top left side of the support plate 5, driving a swing rod 10 to rotate horizontally, thereby changing the left and right position of the horizontal plate 15 and achieving precise control over its left and right offset. A swing rod 10 is located on top of the adjustment assembly, with the horizontal plate 15 located on top of the swing rod 10. A control assembly is located on the bottom right side of the horizontal plate 15, which can push the horizontal plate 15 to swing around the top of the swing rod 10 at a certain angle, thereby changing the inclination of the horizontal plate 15 and achieving further fine-tuning of its height. Simultaneously, combined with the function of the adjustment assembly, fine adjustment of the left and right position of the horizontal plate 15 can also be achieved. A ring 16 is located on top of the horizontal plate 15. The ring 16 is a ring structure made of high-quality steel, with its inner diameter designed according to the diameter range of common pipes. The ring 16 is bolted to the top of the horizontal plate 15. After the pipeline installation is completed, the bolts are removed, and the ring 16 is fixed together with the pipeline for easy disassembly and maintenance later. The ring 16 has a clamping assembly inside to clamp pipelines of different diameters. In addition, the surface of the clamping block in contact with the pipeline is equipped with an anti-slip rubber pad, which increases the stability of the clamping and prevents the pipeline surface from being scratched. At the same time, by fine-tuning the position of each clamping block, the front and rear position of the pipeline can be precisely adjusted to ensure the accurate position of the pipeline during installation. The bottom of the chassis 1 is equipped with four wheels 2 for easy movement of the device.

[0028] In actual use, firstly, the height of the support plate 5 is adjusted using the lifting assembly according to the operational requirements, so that the horizontal plate 15 reaches a suitable working height. Then, through the coordinated action of the adjusting and controlling components, the left and right positions and tilt of the horizontal plate 15 are adjusted to meet the specific requirements of pipeline installation. Finally, the pipeline is placed into the clamping assembly within the ring 16, causing the clamping blocks to clamp the pipeline. By fine-tuning the position of the clamping blocks, the front and rear positions of the pipeline are precisely adjusted to ensure the accuracy and stability of the pipeline installation.

[0029] The lifting assembly includes a first scissor structure 3, the bottom of which is connected to the chassis 1. The first scissor structure 3 consists of two connecting rods, which are hinged together at their midpoints to form a movable cross structure. The hinge point on the front side of the connecting rod is fixedly connected to the chassis 1, ensuring stability during lifting and providing a reliable support point for the entire structure's movement. The hinge point on the rear side is slidably connected to the chassis 1, allowing it to slide along a specific track on the chassis 1, thus providing the necessary freedom of movement for the first scissor structure 3. A second scissor structure 4 is located at the top of the first scissor structure 3, and its top is connected to a support plate 5. The second scissor structure 4 is similar in construction to the first scissor structure 3, also consisting of two connecting rods hinged together at their midpoints. The top of the second scissor structure 4 is connected to the support plate 5. When it moves, it directly drives the support plate 5 to adjust its height. Two electric push rods 6 are located at the front hinge of the first scissor structure 3 and the second scissor structure 4, arranged symmetrically on the left and right. Both the first scissor structure 3 and the second scissor structure 4 include two connecting rods, which are hinged together in the middle. When the electric push rods 6 extend, they apply an upward thrust to the front hinge points of the first scissor structure 3 and the second scissor structure 4. Since the rear hinge point at the bottom of the first scissor structure 3 can slide on the chassis 1, under the action of the thrust, the two connecting rods of the first scissor structure 3 gradually unfold, and its front hinge point rises accordingly. At the same time, the rise of the first scissor structure 3 will drive the front hinge point of the second scissor structure 4 to rise as well, and the two connecting rods of the second scissor structure 4 will also unfold accordingly. Finally, under the combined action of the first scissor structure 3 and the second scissor structure 4, the support plate 5 is smoothly lifted, achieving height adjustment.

[0030] The adjustment assembly includes a motor 8, the bottom of which is connected to a support plate 5. A worm gear 20 is located on the left side of the motor 8, and a worm wheel 9 is located at the bottom of the worm gear 20. The front end of the worm wheel 9 is connected to the bottom of the swing rod 10. When the motor 8 starts, its rotational power is precisely transmitted to the worm gear 20, causing the worm gear 20 to rotate synchronously. The worm wheel 9 meshes with the bottom of the worm gear 20, and the two form a highly efficient worm wheel 9-worm gear 20 transmission pair. This transmission structure not only has a self-locking function, but also effectively prevents the swing rod 10 from rotating on its own when subjected to force, thus preventing the swing rod 10 from swinging at a corresponding angle.

[0031] The control assembly includes a frame 14, the top of which is connected to a horizontal plate 15. Inside the frame 14 is a slider 13, inside which is a cylindrical rod 12. At the bottom of the cylindrical rod 12 is an electrically operated telescopic rod 11, which serves as a power source and has an active telescopic function. Through precise commands from the control system, the electrically operated telescopic rod 11 can extend and retract according to a preset program, thereby driving the cylindrical rod 12 and the slider 13 to adjust their height within the frame 14.

[0032] When the swing arm 10 remains stationary, and the electric telescopic rod 11 extends, it pushes the cylindrical rod 12 and the slider 13 upward together. Because there is a specific connection between the slider 13 and the frame 14, and the horizontal plate 15 is connected to the frame 14, the rise of the slider 13 causes an upward force on the right side of the horizontal plate 15, thus causing the right side of the horizontal plate 15 to tilt upward. Conversely, when the electric telescopic rod 11 shortens, the slider 13 descends, and the right side of the horizontal plate 15 tilts downward. This allows for quick and precise changes in the tilt of the horizontal plate 15 when installing or adjusting pipes at specific angles, meeting the needs of different working conditions.

[0033] As slider 13 lowers, swing rod 10 rotates to the right. This rotation causes the horizontal plate 15 to move to the right, while the lowering of slider 13 causes the right side of the horizontal plate 15 to rotate downwards. Under the combined effect of these two movements, the horizontal plate 15 not only moves to the right but also tilts. This allows for rapid material loading by inserting the tilted pipe into the ring 16, greatly simplifying the operation and improving loading efficiency. Accurately and quickly feeding the tilted pipe into the ring 16 avoids tedious manual adjustments, reduces labor intensity, and also improves operational safety and accuracy.

[0034] The clamping assembly includes two clamping plates 17, which are arranged symmetrically front to back. The clamping plates 17 are made of high-strength, high-wear-resistant alloy material, and their surfaces are finely polished, making them smooth and flat, effectively reducing friction with the pipe and preventing scratches on the pipe surface during clamping. Each clamping plate 17 has a threaded rod 19 on its outer side, which is threaded to the ring body 16. Two limiting rods 18 are provided on the outer side of the threaded rod 19, which are arranged symmetrically left to right. The inner side of the limiting rod 18 is fixedly connected to the clamping plate 17, and the outer side of the limiting rod 18 is slidably connected to the ring body 16, allowing the limiting rod 18 to slide freely within the ring body 16. When the threaded rod 19 drives the clamping plate 17 to move, the limiting rod 18 slides synchronously along the groove, precisely limiting the movement direction of the clamping plate 17. The threaded rod 19 and the ring 16 are tightly connected by a threaded connection. This connection method has a self-locking characteristic, which can effectively prevent the threaded rod 19 from rotating on its own after the clamping plate 17 applies clamping force to the pipe, ensuring the stability of the clamping. The operator only needs to rotate the threaded rod 19 to drive the clamping plate 17 to move. When the threaded rod 19 is rotated clockwise, the threaded rod 19 will push inward into the ring 16, causing the clamping plate 17 to move inward; when the threaded rod 19 is rotated counterclockwise, the threaded rod 19 will retract outward from the ring 16, causing the clamping plate 17 to move outward.

[0035] In actual operation, when it is necessary to clamp the pipe, the operator only needs to rotate the two threaded rods 19 simultaneously, causing the two clamping plates 17 to move inward at the same time. As the clamping plates 17 move closer, they gradually come into contact with the pipe surface and apply a uniform clamping force, firmly fixing the pipe inside the ring 16. Because the contact area between the clamping plates 17 and the pipe is large and the clamping force is evenly distributed, it can effectively prevent the pipe from shaking or shifting during operation, ensuring the smooth progress of the operation.

[0036] Furthermore, this clamping assembly also features the ability to fine-tune the pipe's forward and backward position. When the pipe's position needs adjustment, the operator can selectively rotate one of the threaded rods 19, causing the corresponding clamping plate 17 to move forward or backward. For example, to move the pipe forward, the front threaded rod 19 can be rotated, causing the front clamping plate 17 to move backward, while the rear clamping plate 17 remains stationary or is adjusted appropriately, allowing the pipe to slide forward under the clamping force. Conversely, to move the pipe backward, the rear threaded rod 19 can be rotated, causing the rear clamping plate 17 to move forward. This precise fine-tuning operation can meet the stringent requirements for pipe position in different operating scenarios, improving the accuracy and quality of the operation.

[0037] In use, the lifting component can flexibly change the height of the support plate 5, the adjustment component can precisely control the left and right offset of the horizontal plate 15, the control component can push the horizontal plate 15 to swing and change the tilt, and can also be combined with the adjustment component to finely adjust the left and right position of the horizontal plate 15 to meet the needs of various positions and angles for pipeline installation. Through the coordinated action of each component, the operator can quickly and accurately adjust the position and tilt of the horizontal plate 15, simplifying the operation process, reducing labor intensity, and improving work efficiency and safety. The extension and retraction of the electric telescopic rod 11 drives the height adjustment of the slider 13 and the cylindrical rod 12, which can quickly and accurately change the tilt of the horizontal plate 15 to meet the needs of different working conditions. The lowering of the slider 13 and the rotation of the swing rod 10 cooperate to enable the horizontal plate 15 to move to the right and tilt at the same time, which facilitates the rapid loading of tilted pipelines and improves work efficiency. The two clamping plates 17 are symmetrically arranged front and back. By rotating the threaded rod 19, they move inward at the same time to apply a uniform clamping force to the pipeline to prevent the pipeline from shaking or displacing. Selective rotation of the threaded rod 19 can make precise fine adjustments to the front and back position of the pipeline to meet the requirements of different working scenarios.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for installing a profiled space electromechanical duct, comprising a chassis (1), characterized in that, The chassis (1) is provided with a lifting assembly at the top, a support plate (5) at the top of the lifting assembly, an adjustment assembly at the top left of the support plate (5), a swing rod (10) at the top of the adjustment assembly, a horizontal plate (15) at the top of the swing rod (10), a control assembly at the bottom right of the horizontal plate (15), a ring (16) at the top of the horizontal plate (15), and a clamping assembly inside the ring (16).

2. A device for installing a profiled space electromechanical duct according to claim 1, characterized in that, The lifting assembly includes a first scissor structure (3), the bottom of which is connected to the chassis (1), and a second scissor structure (4) is provided on the top of the first scissor structure (3). The top of the second scissor structure (4) is connected to the support plate (5). Two electric push rods (6) are provided at the front hinge of the first scissor structure (3) and the second scissor structure (4). The two electric push rods (6) are arranged symmetrically on the left and right.

3. A device for installing a profiled space electromechanical duct according to claim 2, characterized in that, Both the first scissor structure (3) and the second scissor structure (4) include two connecting rods, which are hinged together at the middle.

4. A device for installing a profiled space electromechanical pipe according to claim 1, characterized in that, The adjustment assembly includes a motor (8), the bottom of which is connected to a support plate (5). A worm (20) is provided on the left side of the motor (8), and a worm wheel (9) is provided at the bottom of the worm (20). The front end of the worm wheel (9) is connected to the bottom of the swing rod (10).

5. A device for installing a profiled space electromechanical duct according to claim 1, characterized in that, The control component includes a frame (14), the top of which is connected to a horizontal plate (15). The frame (14) has a slider (13) inside, the slider (13) has a cylindrical rod (12) inside, and the bottom of the cylindrical rod (12) has an electric telescopic rod (11).

6. A device for installing a profiled space electromechanical duct according to claim 1, characterized in that, The clamping assembly includes two clamping plates (17), which are arranged symmetrically front to back. Each clamping plate (17) has a threaded rod (19) on its outer side, and the threaded rod (19) is threadedly connected to the ring body (16).

7. A device for installing a profiled space electromechanical duct according to claim 6, characterized in that, The threaded rod (19) has two limiting rods (18) on its outer side. The two limiting rods (18) are arranged symmetrically on the left and right. The inner side of the limiting rod (18) is fixedly connected to the clamping plate (17), and the outer side of the limiting rod (18) is slidably connected to the ring body (16).

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