A vibratory ash removal device for hazardous waste incineration

Abstract

This utility model discloses a vibratory ash removal device for hazardous waste incineration, relating to the technical field of ash removal devices. It includes a base with a flexible adjustment mechanism on its top, and a positioning mechanism on the flexible adjustment mechanism. The flexible adjustment mechanism includes an air intake pump and a strip tube. The strip tube and the air intake pump are fixedly installed on the top of the base, with the air inlet of the air intake pump fixedly connected to the right side of the strip tube. Through the overall design of the flexible adjustment mechanism, this utility model allows users to use the strip tube as a reference and connect different numbers of square tubes to design the number of vibration points. The flexible hose design allows for flexible adjustment of the position of the square tubes, which are then fixed by the positioning mechanism, enabling the design of the vibration point positions to suit the equipment and meet the needs of some users, thus improving the applicability of this structure.

Description

Technical Field

[0001] This utility model relates to the technical field of ash removal devices, specifically to a vibratory ash removal device for hazardous waste incineration. Background Technology

[0002] The rapping ash removal device is a key piece of equipment in hazardous waste incineration systems used to remove ash buildup on boiler heating surfaces (such as superheaters and economizers). It uses mechanical vibration or impact to detach the attached ash layer and typically consists of a rapping hammer, a transmission mechanism, and a control system. Its working principle can be divided into two types: lateral rapping and top rapping. It effectively maintains heat exchange efficiency, prevents ash blockage or corrosion, and ensures continuous and stable operation of the incineration system.

[0003] Traditional rapping dust removal devices have fixed working points, but different devices require different locations for rapping dust removal. Users cannot design according to the actual usage environment, resulting in poor applicability and failing to meet the needs of some users. Utility Model Content

[0004] The purpose of this invention is to provide a vibratory ash removal device for hazardous waste incineration, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A vibratory ash removal device for hazardous waste incineration includes a base, a flexible adjustment mechanism is provided on the top of the base, and a positioning mechanism is provided on the flexible adjustment mechanism.

[0007] The flexible adjustment mechanism includes an air pump and a strip tube. The strip tube is fixedly installed on the top of the base, and the air pump is fixedly installed on the top of the base. The air inlet end of the air pump is fixedly connected to the right side of the strip tube. A manual valve is fixedly connected to the top of the strip tube. A connector one is threadedly connected to the top of the manual valve. A hose is fixedly connected to the end of the connector one, and a connector two is fixedly connected to the end of the hose.

[0008] Preferably, an electric valve is fixedly connected to the back of the strip tube, and an air filter cartridge is threadedly connected to the end of the electric valve away from the strip tube.

[0009] Preferably, the flexible adjustment mechanism further includes a square tube, with a round tube fixedly connected to one end of the square tube, and the end of the round tube away from the square tube is threadedly connected to the connector two.

[0010] Preferably, a sealing slider is slidably connected to the inner wall of the round tube, a sliding plate is slidably connected to the inner wall of the square tube, a connecting rod is fixedly installed between the sealing slider and the sliding plate, an elastic element is fixedly installed on the outer wall of the sliding plate, one end of the elastic element away from the sliding plate is fixedly installed on the inner wall of the square tube, a vibrating rod is fixedly installed on the side of the sliding plate away from the elastic element, the vibrating rod is slidably connected to the square tube, and a rubber pad is fixedly installed at the end of the vibrating rod.

[0011] Preferably, the positioning mechanism includes a reference frame, which is fixedly installed at the bottom of the square tube. A smooth rod is fixedly installed on the inner wall of the reference frame, and a sliding seat is slidably connected to the outer wall of the smooth rod. A positioning bolt is threadedly connected to the side of the sliding seat, and the threaded end of the positioning bolt is movably abutting against the outer wall of the smooth rod.

[0012] Preferably, a cylinder is fixedly installed at the bottom of the sliding seat, a frustum is rotatably connected to the inner wall of the cylinder, and a second positioning bolt is threadedly connected to the outer wall of the cylinder, with the threaded end of the second positioning bolt movably abutting against the outer wall of the frustum.

[0013] Preferably, a protrusion is fixedly installed at the bottom of the truncated cone, a clamping bolt is threadedly connected to the side of the protrusion, and a clamping block is rotatably connected to the threaded end of the clamping bolt.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] By flexibly adjusting the overall design of the mechanism, users can use the strip tube as a reference and connect different numbers of square tubes to achieve the function of designing the number of vibration points. Then, through the design of the flexible hose, the position of the square tube can be flexibly adjusted. Subsequently, it is fixed by the positioning mechanism to achieve the function of designing the position of the vibration points, so as to conform to the equipment used, meet the needs of some users, and improve the applicability of this structure. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the strip tube of this utility model;

[0018] Figure 3 This is a cross-sectional structural diagram of the square tube of this utility model;

[0019] Figure 4 This is a schematic diagram of the positioning mechanism of this utility model.

[0020] In the diagram: 1. Base; 2. Flexible adjustment mechanism; 21. Suction pump; 22. Strip tube; 23. Manual valve; 24. Connector 1; 25. Hose; 26. Connector 2; 27. Electric valve; 28. Air filter cartridge; 29. ​​Square tube; 291. Round tube; 292. Sealing slider; 293. Connecting rod; 294. Sliding plate; 295. Elastic element; 296. Vibrating rod; 297. Rubber pad; 3. Positioning mechanism; 31. Reference frame; 32. Smooth rod; 33. Sliding seat; 34. Positioning bolt 1; 35. Cylinder; 36. Frustum; 37. Positioning bolt 2; 38. Protrusion; 39. Clamping bolt; 391. Clamping block. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to embodiments:

[0022] like Figures 1-4 As shown, this utility model provides a vibratory ash removal device for hazardous waste incineration, including a base 1, a flexible adjustment mechanism 2 is provided on the top of the base 1, and a positioning mechanism 3 is provided on the flexible adjustment mechanism 2.

[0023] The flexible adjustment mechanism 2 includes an air pump 21 and a strip tube 22. The strip tube 22 is fixedly installed on the top of the base 1, and the air pump 21 is fixedly installed on the top of the base 1. The air inlet end of the air pump 21 is fixedly connected to the right side of the strip tube 22. A manual valve 23 is fixedly connected to the top of the strip tube 22. A connector 24 is threadedly connected to the top of the manual valve 23. A hose 25 is fixedly connected to the end of the connector 24. A connector 26 is fixedly connected to the end of the hose 25. When designing the number of vibration points, the connector 24 with the square tube 29 is connected to the manual valve 23, and then the manual valve 23 is opened. Initially, the manual valve 23 is in the closed state. The actual length of the hose 25 is designed according to the usage environment. The hose 25 is an existing structure that can be bent to a certain extent, which facilitates flexible adjustment of the position of the square tube 29.

[0024] Furthermore, such as Figure 2 As shown, an electric valve 27 is fixedly connected to the back of the strip tube 22. An air filter cartridge 28 is threadedly connected to the end of the electric valve 27 away from the strip tube 22. After the connection is completed, the air pump 21 can be controlled to work to absorb air, and the electric valve 27 can be controlled to open to promote air recirculation and provide power for the overall operation of the square tube 29. Through the design of the air filter cartridge 28, the recirculated air can be filtered to ensure the smooth flow of the pipeline.

[0025] Furthermore, such as Figure 3As shown, the flexible adjustment mechanism 2 also includes a square tube 29, with a round tube 291 fixedly connected to the end of the square tube 29. The end of the round tube 291 away from the square tube 29 is threadedly connected to the connector 26. The end of the round tube 291 has an internal thread interface corresponding to the connector 26, which facilitates disassembly and assembly.

[0026] Furthermore, such as Figure 3 As shown, a sealing slider 292 is slidably connected to the inner wall of the round tube 291, and a sliding plate 294 is slidably connected to the inner wall of the square tube 29. A connecting rod 293 is fixedly installed between the sealing slider 292 and the sliding plate 294. An elastic element 295 is fixedly installed on the outer wall of the sliding plate 294. One end of the elastic element 295 away from the sliding plate 294 is fixedly installed on the inner wall of the square tube 29. A vibrating rod 296 is fixedly installed on the side of the sliding plate 294 away from the elastic element 295. The vibrating rod 296 is slidably connected to the square tube 29, and a rubber pad 297 is fixedly installed at the end of the vibrating rod 296. The inner cavity of the round tube 291 is connected to the strip tube 22 through a flexible hose 25. The inner cavity is connected, and the air pump 21 is controlled to work, which can extract the air in the inner cavity of the round tube 291, causing the sealing slider 292 to slide inside the round tube 291. The sliding plate 294 is moved by the connecting rod 293. During the movement of the sliding plate 294, the elastic element 295 is compressed, and the vibrating rod 296 is retracted. Then the air pump 21 is turned off and the electric valve 27 is opened. Through the restoring force of the elastic element 295, the vibrating rod 296 can be driven to impact the equipment. Repeating this operation can realize the function of vibration dust removal. The design of the rubber pad 297 can buffer the end of the vibrating rod 296 and extend its service life.

[0027] Furthermore, such as Figure 4 As shown, the positioning mechanism 3 includes a reference frame 31, which is fixedly installed at the bottom of the square tube 29. A smooth rod 32 is fixedly installed on the inner wall of the reference frame 31, and a sliding seat 33 is slidably connected to the outer wall of the smooth rod 32. A positioning bolt 34 is threadedly connected to the side of the sliding seat 33. The threaded end of the positioning bolt 34 is in movable contact with the outer wall of the smooth rod 32. When installing the square tube 29 with the help of the positioning mechanism 3, the installation position can be adjusted back and forth, the positioning bolt 34 can be loosened, and then the sliding seat 33 can be slid on the outer wall of the smooth rod 32. After it is in place, the positioning bolt 34 can be tightened.

[0028] Furthermore, such as Figure 4 As shown, a cylinder 35 is fixedly installed at the bottom of the sliding seat 33. A frustum 36 is rotatably connected to the inner wall of the cylinder 35. A positioning bolt 37 is threadedly connected to the outer wall of the cylinder 35. The threaded end of the positioning bolt 37 is in movable contact with the outer wall of the frustum 36. When installing the square tube 29 with the help of the positioning mechanism 3, the installation angle can be adjusted, the positioning bolt 37 can be loosened, and then the frustum 36 can be rotated as a whole. After adjustment, the positioning bolt 37 can be tightened.

[0029] Furthermore, such as Figure 4 As shown, a protrusion 38 is fixedly installed on the bottom of the truncated cone 36. A clamping bolt 39 is threadedly connected to the side of the protrusion 38. A clamping block 391 is rotatably connected to the threaded end of the clamping bolt 39. The protrusion 38 is moved to the clamping position, and then the clamping bolt 39 is rotated to make the clamping block 391 abut against the object, thus completing the overall installation of the square tube 29.

[0030] The working principle of this type of vibratory ash removal device for hazardous waste incineration will be explained in detail below.

[0031] like Figures 1-4 As shown, during installation, the connector 24 with the square tube 29 is connected to the manual valve 23, and then the manual valve 23 is opened. The actual length of the hose 25 is designed according to the usage environment. Then, the protrusion 38 is moved to the clamping position, and then the clamping bolt 39 is rotated to make the clamping block 391 abut against the object, thus completing the installation of the square tube 29. During use, the suction pump 21 is controlled to work, which can extract the air in the inner cavity of the round tube 291, causing the sealing slider 292 to slide inside the round tube 291. The sliding plate 294 is moved by the connecting rod 293. During the movement of the sliding plate 294, the elastic element 295 is compressed, and the vibrating rod 296 is retracted. Then, the suction pump 21 is turned off and the electric valve 27 is opened. Through the restoring force of the elastic element 295, the vibrating rod 296 can be driven to impact the equipment. Repeating this operation can realize the function of vibration dust removal.

[0032] It should be noted that, in the description of this disclosure, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joint" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure according to the specific circumstances.

[0033] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A rapping device for hazardous waste incineration, characterized by: Includes a base, the top of which is provided with a flexible adjustment mechanism, and the flexible adjustment mechanism is provided with a positioning mechanism; The flexible adjustment mechanism includes an air pump and a strip tube. The strip tube is fixedly installed on the top of the base, and the air pump is fixedly installed on the top of the base. The air inlet end of the air pump is fixedly connected to the right side of the strip tube. A manual valve is fixedly connected to the top of the strip tube. A connector one is threadedly connected to the top of the manual valve. A hose is fixedly connected to the end of the connector one, and a connector two is fixedly connected to the end of the hose.

2. The rapping device for hazardous waste incineration according to claim 1, characterized in that: An electric valve is fixedly connected to the back of the strip tube, and an air filter cartridge is threadedly connected to the end of the electric valve away from the strip tube.

3. The rapping device for hazardous waste incineration according to claim 2, characterized in that: The flexible adjustment mechanism also includes a square tube, with a round tube fixedly connected to one end of the square tube, and the end of the round tube away from the square tube is threadedly connected to the connector two.

4. The rapping ash removal device for hazardous waste incineration according to claim 3, characterized in that: A sealing slider is slidably connected to the inner wall of the round tube, and a sliding plate is slidably connected to the inner wall of the square tube. A connecting rod is fixedly installed between the sealing slider and the sliding plate. An elastic element is fixedly installed on the outer wall of the sliding plate. The end of the elastic element away from the sliding plate is fixedly installed on the inner wall of the square tube. A vibrating rod is fixedly installed on the side of the sliding plate away from the elastic element. The vibrating rod is slidably connected to the square tube, and a rubber pad is fixedly installed at the end of the vibrating rod.

5. The rapping device for hazardous waste incinerator according to claim 3, characterized in that: The positioning mechanism includes a reference frame, which is fixedly installed at the bottom of the square tube. A smooth rod is fixedly installed on the inner wall of the reference frame, and a sliding seat is slidably connected to the outer wall of the smooth rod. A positioning bolt is threadedly connected to the side of the sliding seat, and the threaded end of the positioning bolt is movably abutting against the outer wall of the smooth rod.

6. The rapping device for hazardous waste incinerator according to claim 5, characterized in that: A cylinder is fixedly installed at the bottom of the sliding seat. A frustum is rotatably connected to the inner wall of the cylinder. A second positioning bolt is threadedly connected to the outer wall of the cylinder. The threaded end of the second positioning bolt movably abuts against the outer wall of the frustum.

7. The rapping device for hazardous waste incinerator according to claim 6, characterized in that: A protrusion is fixedly installed at the bottom of the truncated cone, and a clamping bolt is threadedly connected to the side of the protrusion. A clamping block is rotatably connected to the threaded end of the clamping bolt.

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