Electrostatic eliminator with conductive cord

Abstract

The utility model relates to the technical field of baking and deodorization, concretely is conductive rope eliminates static electricity device, including static electricity elimination subassembly and guide component, static electricity elimination subassembly is by iron stand, conductive rope, ground wire, fixed link, connecting rod and guide cloth roll constitute. This conductive rope eliminates static electricity device, through the setting of iron stand, conductive rope, ground wire, fixed link, connecting rod and guide cloth roll, when using, this fabric baking removes static electricity system through guide cloth roll and the closely combined fabric of operation, utilizes the friction contact discharge effect and neutralizes the surface static charge of fabric. The static charge of guide cloth roll accumulation is transported to fixed link through the connecting rod rigid connection with it. Fixed link is as static electricity collection node, and charge directional transmission will be covered its surface conductive rope. The conductive rope keeps preset space track under the restraint of iron stand, ensures the all -time contact of fixed link and leads through. Finally, static electricity current through the ground wire of conductive rope end access, and the potential of the earth is completed zero.

Description

Technical Field

[0001] This utility model relates to the field of baking deodorization line technology, specifically a conductive rope antistatic device. Background Technology

[0002] Currently, based on the characteristics of our company's development, and in order to meet the demands of the automotive industry and ensure the physical and mental health of consumers, removing headliner odors is an essential process. Car headliners typically have a two-layer structure (fabric layer + sponge layer) or a three-layer structure (fabric layer + sponge layer + non-woven fabric layer). The ammonia odor in the sponge and the oily odor in the non-woven fabric are the main causes of odors inside the finished car. To eliminate these odors and provide consumers with a more comfortable and safer riding experience, after the fabric is laminated, our company bakes it at high temperatures. This effectively releases the odors from the laminated fabric. Then, using the principle of circulating air in the equipment, the odors released by the high temperature are extracted. During the deodorization process, the dry fabric surface has static electricity, which attracts impurities and dust, requiring electrostatic elimination.

[0003] However, existing conductive rope static elimination devices have the following drawbacks:

[0004] (1) Existing conductive rope static elimination devices have a weak static elimination function. Because the fabric itself carries a lot of static electricity, it is easy to attract dust in the air and non-woven fabric lint stuck on the mesh belt in the drying oven, making the surface difficult to clean. Usually, staff members manually use static elimination equipment to use it separately, which is quite troublesome.

[0005] (2) Existing conductive rope static elimination devices have a weak function of guiding the fabric. If the fabric cannot be guided and limited when static elimination is being performed, it may fall to the ground and the fabric may not move stably to one side. Utility Model Content

[0006] The purpose of this invention is to provide a conductive rope static electricity elimination device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a conductive rope static elimination device, comprising a static elimination component and a guiding component. The static elimination component consists of an iron frame, a conductive rope, a ground wire, a fixing rod, a connecting rod, and a guide roller. The conductive rope is installed on the inner wall of the iron frame, and a ground wire is installed at the bottom end of the iron frame. A fixing rod is installed on the inner wall of the iron frame on the surface of the conductive rope, and a connecting rod is installed between the fixing rods. A guide roller is installed on the surface of the connecting rod.

[0008] The guiding assembly consists of a placement platform, a spreading roller, an auxiliary roller, a motor, an oven, and fabric. A placement platform is installed on one side of the iron frame, and an auxiliary roller is installed on the surface of the placement platform. A spreading roller is installed on the inner wall of the iron frame above the conductive rope, and a motor is installed on one side of the iron frame.

[0009] Optionally, a fixing groove is provided on one side of the placement table, and an oven is attached to the inner wall of the fixing groove. The oven is used to bake and deodorize the fabric before the static electricity elimination step.

[0010] Optionally, the inner wall of the oven is provided with a fabric, which is respectively bonded to the auxiliary roller and the spreading roller, and the fabric is a car roof structure.

[0011] Optionally, the guide rollers are symmetrically distributed and are in contact with the fabric. The contact between the guide rollers and the fabric allows for frictional contact discharge, thereby eliminating static electricity on the fabric surface.

[0012] Optionally, a connecting groove is provided on one side of the spreading roller, and the connecting groove is connected to the output end of the motor. The connecting groove is used to connect the motor and the spreading roller.

[0013] Optionally, there are two auxiliary rollers, which are symmetrically distributed. The symmetrical distribution of the auxiliary rollers can stably guide the conveying fabric and ensure the stability of the conveying.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This conductive rope static elimination device, through the arrangement of an iron frame, conductive rope, ground wire, fixed rod, connecting rod, and guide roller, utilizes the fabric baking static elimination system during use. The guide roller closely contacts the fabric during operation, neutralizing the static charge on the fabric surface through frictional contact discharge. The static charge accumulated on the guide roller is transported to the fixed rod via the rigidly connected connecting rod. The fixed rod acts as a static charge collection node, directionally transferring the charge to the conductive rope covering its surface. The conductive rope, constrained by the iron frame, maintains a preset spatial trajectory, ensuring continuous contact and conduction with the fixed rod at all times. Finally, the static current is connected to the ground wire at the end of the conductive rope, completing the potential reduction to zero.

[0016] 2. This conductive rope anti-static device, through the arrangement of a placement platform, spreading roller, auxiliary roller, motor, oven, and fabric, operates by using an externally powered motor to drive the spreading roller in precise rotation. After the fabric undergoes high-temperature drying and odor removal in the oven, it is actively pulled and mechanically spread by the spreading roller. The adjustable sheet on the roller surface expands outward within a rotation range of 0°-180°, applying a lateral tension of 25-35 N / m to eliminate wrinkles caused by high-temperature shrinkage. Simultaneously, the sheet incorporates a conductive carbon crystal module (surface resistance 10 Ω·cm). 3The residual static charge on the fabric is efficiently discharged to the ground through dual-point grounding (grounding resistance ≤ 4Ω); the auxiliary roller and the opening roller are arranged in coordination at a 15° angle, and the Teflon coating on the surface (friction coefficient 0.05) ensures that the fabric is conveyed without slippage. The negative wrap angle design (-5° to -8°) generates appropriate warp tension to further flatten the fabric surface. Ultimately, the fabric is stably introduced into the subsequent processing area in a state of zero static electricity and no wrinkles, thus achieving the quality requirements of continuous production of high-end textiles. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall appearance of the present utility model;

[0018] Figure 2 This is an enlarged schematic diagram of the placement platform of this utility model;

[0019] Figure 3 This is a schematic diagram illustrating the static elimination component of this utility model;

[0020] Figure 4 This is an enlarged schematic diagram of the static elimination component of this utility model.

[0021] In the diagram: 1. Static eliminator; 101. Iron frame; 102. Conductive rope; 103. Ground wire; 104. Fixing rod; 105. Connecting rod; 106. Guide roller; 2. Guiding assembly; 201. Placement platform; 202. Spreading roller; 203. Auxiliary roller; 204. Motor; 205. Oven; 206. Fabric. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4As shown, the technical solution provided by this utility model is a conductive rope static elimination device, including a static elimination component 1 and a guiding component 2. The static elimination component 1 consists of an iron frame 101, a conductive rope 102, a ground wire 103, a fixing rod 104, a connecting rod 105, and a guide roller 106. The conductive rope 102 is installed on the inner wall of the iron frame 101, and the ground wire 103 is installed at the bottom end of the iron frame 101. The fixing rod 104 is installed on the inner wall of the iron frame 101 on the surface of the conductive rope 102. The connecting rod 105 is installed between the fixing rods 104, and the guide roller 106 is installed on the surface of the connecting rod 105. The fabric 206 baking static elimination system closely adheres to the fabric 206 in operation through the guide roller 106, neutralizing the static charge on the surface of the fabric 206 by utilizing the frictional contact discharge effect. The static charge accumulated on the guide roller 106 is transported to the fixing rod 104 through the connecting rod 105, which is rigidly connected to it. The fixed rod 104 acts as an electrostatic collection node, directionally transferring charge to the conductive rope 102 covering its surface. Under the constraint of the iron frame 101, the conductive rope 102 maintains a preset spatial trajectory, ensuring continuous contact and conduction with the fixed rod 104 at all times. Finally, the electrostatic current is connected to the ground wire 103 via the end of the conductive rope 102, and then conducted to the ground to achieve zero potential.

[0024] The guiding component 2 consists of a placement platform 201, a spreading roller 202, an auxiliary roller 203, a motor 204, an oven 205, and fabric 206. The placement platform 201 is mounted on one side of the iron frame 101, and the auxiliary roller 203 is mounted on the surface of the placement platform 201. The spreading roller 202 is mounted on the inner wall of the iron frame 101 above the conductive rope 102. The motor 204 is mounted on one side of the iron frame 101, and is powered by an external power source to drive the spreading roller 202 in precise rotation. After the fabric 206 undergoes high-temperature drying and odor removal processes in the oven 205, it is actively pulled and mechanically spread by the spreading roller 202. The adjustable sheet on the roller surface expands outward within a rotation range of 0°-180°, applying a lateral tension of 25-35 N / m to eliminate wrinkles formed by high-temperature shrinkage. Simultaneously, the surface resistance of the conductive carbon crystal module embedded in the sheet is 10 Ω. 3 The residual static charge of fabric 206 is efficiently discharged to the ground through a double-point grounding resistance of ≤4Ω; the auxiliary roller 203 and the opening roller 202 are arranged in a 15° angle, and the Teflon coating on the surface has a friction coefficient of 0.05 to ensure that fabric 206 is conveyed without slippage. The negative wrap angle design of -5° to -8° generates appropriate warp tension to further flatten the fabric surface. Finally, it ensures that fabric 206 enters the subsequent processing area stably in a zero static and wrinkle-free state, realizing the quality requirements of continuous production of high-end textiles. The model of motor 204 is YLJ80-2 / 4.

[0025] A fixing groove is provided on one side of the placement table 201. An oven 205 is attached to the inner wall of the fixing groove. The oven 205 is used to bake and deodorize the fabric 206 before the static electricity elimination step.

[0026] The inner wall of the drying oven 205 is provided with fabric 206, which is in contact with the auxiliary roller 203 and the open roller 202 respectively. The fabric 206 is a car roof structure.

[0027] The guide rollers 106 are symmetrically distributed and are in contact with the fabric 206. The contact between the guide rollers 106 and the fabric 206 allows for frictional contact discharge, thereby eliminating static electricity on the surface of the fabric 206.

[0028] A connecting groove is provided on one side of the spreading roller 202. The connecting groove is connected to the output end of the motor 204. The connecting groove is used to connect the motor 204 and the spreading roller 202.

[0029] There are two auxiliary rollers 203, which are symmetrically distributed. The symmetrical distribution of the auxiliary rollers 203 can stably guide the conveying fabric 206 and ensure the stability of the conveying.

[0030] In this invention, the working steps of the device are as follows:

[0031] The first step involves the fabric 206 baking and static elimination system, where a guide roller 106 closely contacts the fabric 206 during operation, neutralizing the static charge on the fabric 206 surface through frictional contact discharge. The static charge accumulated on the guide roller 106 is transported to a fixed rod 104 via a rigidly connected connecting rod 105. The fixed rod 104 acts as a static charge collection node, directionally transmitting the charge to a conductive rope 102 covering its surface. The conductive rope 102 maintains a preset spatial trajectory under the constraint of the iron frame 101, ensuring continuous contact and conduction with the fixed rod 104 at all times. Finally, the electrostatic current is connected to the ground wire 103 at the end of the conductive rope 102, and then conducted to the ground to achieve zero potential.

[0032] The second step: Motor 204 is powered by an external power source, driving the spreading roller 202 to perform precise rotational motion; after the fabric 206 has undergone high-temperature drying and odor removal processes in the drying oven 205, it is actively pulled by the spreading roller 202 and mechanically spread. The adjustable sheet on the roller surface expands outward within the 0°-180° rotation range, applying a lateral tension of 25-35 N / m to eliminate wrinkles formed by high-temperature shrinkage. At the same time, the surface resistance of the conductive carbon crystal module embedded in the sheet is 10 Ω·cm. 3 The residual static charge of fabric 206 is efficiently discharged to the ground through a double-point grounding resistance of ≤4Ω; the auxiliary roller 203 and the opening roller 202 are arranged in a 15° angle, and the Teflon coating on the surface has a friction coefficient of 0.05 to ensure that fabric 206 is conveyed without slippage. The negative wrap angle design of -5° to -8° generates appropriate warp tension to further flatten the fabric surface. Finally, the fabric 206 is stably introduced into the subsequent processing area in a state of zero static electricity and no wrinkles, so as to achieve the quality requirements of continuous production of high-end textiles.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An electrostatic charge eliminating device comprising an electrostatic charge eliminating assembly (1) and a guiding assembly (2), characterized in that: The static elimination component (1) consists of an iron frame (101), a conductive rope (102), a ground wire (103), a fixing rod (104), a connecting rod (105), and a guide roller (106). The conductive rope (102) is installed on the inner wall of the iron frame (101), and the ground wire (103) is installed at the bottom end of the iron frame (101). The fixing rod (104) is installed on the inner wall of the iron frame (101) on the surface of the conductive rope (102). The connecting rod (105) is installed between the fixing rods (104), and the guide roller (106) is installed on the surface of the connecting rod (105). The guiding assembly (2) consists of a placement platform (201), a spreading roller (202), an auxiliary roller (203), a motor (204), an oven (205), and a fabric (206). The placement platform (201) is installed on one side of the iron frame (101), and the auxiliary roller (203) is installed on the surface of the placement platform (201). The spreading roller (202) is installed on the inner wall of the iron frame (101) above the conductive rope (102), and the motor (204) is installed on one side of the iron frame (101).

2. The electrostatic eliminating device of the conductive rope (102) according to claim 1, characterized in that: A fixing groove is provided on one side of the placement platform (201), and an oven (205) is attached to the inner wall of the fixing groove.

3. The electrostatic eliminating apparatus of the conductive rope (102) according to claim 1, characterized by: The inner wall of the oven (205) is provided with a fabric (206), which is in contact with the auxiliary roller (203) and the spreading roller (202) respectively.

4. The electrostatic eliminating apparatus of the conductive rope (102) according to claim 1, characterized by: The guide rollers (106) are symmetrically distributed and are in contact with the fabric (206).

5. The electrostatic eliminating apparatus of the conductive rope (102) according to claim 1, characterized by: A connecting groove is provided on one side of the opening roller (202), and the connecting groove is connected to the output end of the motor (204).

6. The electrostatic eliminating apparatus of the conductive rope (102) according to claim 1, characterized by: There are two auxiliary rollers (203), and the auxiliary rollers (203) are symmetrically distributed.

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