A paint spraying device for aluminum wind wheel blade processing can be synchronized with drying

Abstract

The utility model discloses a kind of aluminum wind wheel blade processing paint spraying devices with synchronous drying, it is related to paint spraying device technical field, including paint spraying box, drive cavity, the paint spraying box outside swing joint has box door, the drive cavity is set to the inside bottom end of paint spraying box;The drive cavity inside is provided with transmission mechanism, and transmission mechanism top end is connected with rotary disc.The utility model utilizes fixed assembly to limit aluminium wind wheel leaf, and under the driving action of speed reducer, make rotary disc do positive and negative rotation, and make unidirectional screw rod do rotary motion, unidirectional screw rod and screw block screw thread cooperation, can make screw block and paint tube, paint head do up and down motion to aluminium wind wheel blade paint spraying, can dynamically adjust the distance of paint head and each part of blade surface, ensure that in the whole paint spraying process, paint mist can evenly cover blade surface, make paint layer thickness more uniform, to improve paint spraying quality.

Description

Technical Field

[0001] This utility model relates to the field of painting equipment technology, and in particular to a painting equipment for processing aluminum wind turbine blades that can be dried simultaneously. Background Technology

[0002] In the field of wind power equipment manufacturing, aluminum wind turbine blades are core components, and the surface coating quality directly affects the durability and power generation efficiency of the equipment. In traditional spraying processes, the painting and drying processes are usually completed in separate steps using independent equipment, which results in problems such as low process connection efficiency and unstable paint film quality. According to industry survey data, the market size of coating equipment in my country has reached RMB 158.5 billion, of which the market size of spraying robots has exceeded RMB 35 billion. However, there is still a technological gap in integrated spraying equipment for large and complex components.

[0003] A painting device for wind turbine blade processing and production, disclosed in announcement number CN112317214A, includes a housing, a base plate, a wheel groove, a heater, a motor, a drive gear, a support plate, a wheel frame, a wheel, and a U-shaped frame. The base plate is fixedly connected to the bottom inner side of the housing. A wheel groove is formed on the base plate. A heater and a motor are fixedly installed at the upper end of the base plate. A drive gear is fixedly installed at the end of the motor's output shaft. A driven gear meshes with the left side of the drive gear. A wheel frame is fixedly connected to the lower end of the support plate. A wheel is hinged within the wheel frame and located within the wheel groove. A U-shaped frame is fixedly connected to the lower end of the support plate, and a locating pin is threaded into the U-shaped frame. This invention relates to a painting device for wind turbine blade processing and production, characterized by high painting efficiency and low paint mist hazard.

[0004] The existing technology described above uses multiple nozzles to paint aluminum wind turbine blades. However, during this process, the nozzle positions are fixed, and there are gaps between the nozzles. This results in relatively less paint being sprayed in the gaps between the coverage areas of adjacent nozzles, leading to uneven paint film thickness. This affects the overall appearance quality of the aluminum wind turbine blades, potentially causing lighter colors or inconsistent gloss levels in the gaps, creating a significant difference from the areas covered by the nozzles. Furthermore, there may be paint leaks. The presence of leaked areas greatly reduces the overall protective performance of the aluminum wind turbine blades. Therefore, corresponding improvements are needed. Utility Model Content

[0005] The purpose of this invention is to provide a painting device for processing aluminum wind turbine blades that can simultaneously dry the paint, so as to solve the problems of uneven painting and low efficiency of existing painting devices for processing aluminum wind turbine blades mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a painting device for processing aluminum wind turbine blades that can be dried simultaneously, comprising a painting box and a drive chamber, wherein a door is movably connected to the outside of the painting box, and a drive chamber is provided at the bottom of the inside of the painting box;

[0007] The drive chamber is equipped with a transmission mechanism, and a rotating disk is connected to the top of the transmission mechanism. Fixed components are connected to both sides of the top of the rotating disk, and guide wheels are connected to both sides of the bottom of the rotating disk. A rotating groove is provided at the bottom of the inside of the paint spray box, and the guide wheels rotate in the rotating groove. One-way lead screws are connected to both sides of the inside of the paint spray box, and threaded blocks are threaded to the outer side of the one-way lead screws. A paint pipe is connected to one side of each threaded block, and paint outlets are evenly connected to the outer side of each paint pipe. A conveying pipe is connected to one side of the top of each paint pipe, and one end of each conveying pipe is connected to an external paint supply device. A drying swing mechanism is provided on both sides of the top of the paint spray box.

[0008] Furthermore, the transmission mechanism includes a geared motor, which is located inside the paint spray box. The output shaft of the geared motor is connected to the main shaft through a reducer, and the drive cavities on both sides of the main shaft are respectively connected to a secondary shaft one and a secondary shaft two. The secondary shaft one and the secondary shaft two are respectively connected to the main shaft by a transmission component one and a transmission component two.

[0009] Furthermore, both transmission component one and transmission component two include pulleys and transmission belts. The pulleys are respectively sleeved on the main shaft, the first auxiliary shaft, and the second auxiliary shaft. The main shaft has two pulleys sleeved on it, and each pulley is connected to a transmission belt.

[0010] Furthermore, the top end of the main shaft is connected to the bottom end of the rotating disk, and one end of each of the secondary shafts is connected to the bottom end of the one-way lead screw. A slider is connected to one side of the threaded block on the one-way lead screw, and the slider slides on the inner wall of the paint spray box.

[0011] Furthermore, the fixing component includes a fixing plate, a push screw, and a fixing block. The fixing plate is fixed to the top of the rotating disk, and the push screw is threadedly connected inside the fixing plate. One end of the push screw is rotatably connected to the fixing plate.

[0012] Furthermore, the drying oscillation mechanism includes a drive motor, which is fixed to the top of the paint spray box by a support block. The output shaft of the drive motor is connected to a power shaft, and a power disk is fixed to one end of the power shaft. A power column is fixed to one end of the power disk, and a driven block is sleeved on the outside of the power column. The driven block is provided with a movable groove.

[0013] Furthermore, the driven block is connected to a wind plate at its bottom end, and the wind plate is evenly provided with air holes. The air holes are evenly distributed on the wind plate, and a hinge seat is connected to the outside of the wind plate, and the hinge seat is fixed to the top of the paint spray box.

[0014] Each of the air panels is connected to a drying air duct on one side, and one end of each drying air duct extends to the outside of the paint spray box and is connected to the drying equipment.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the paint spraying head of the aluminum wind turbine blade processing spraying device that can be dried simultaneously can be adjusted up and down to ensure the uniformity and comprehensiveness of the paint spraying, and it also has a drying effect, so that the paint dries quickly;

[0016] The aluminum wind turbine blades are limited by a fixed component, and the rotating disk rotates in both directions under the drive of the geared motor. The one-way screw rotates, and the one-way screw engages with the threaded block, which causes the threaded block, paint tube, and paint outlet to move up and down to spray paint on the aluminum wind turbine blades. The distance between the paint outlet and various parts of the blade surface can be dynamically adjusted to ensure that the paint mist can evenly cover the blade surface throughout the entire painting process, making the paint layer thickness more uniform and thus improving the painting quality.

[0017] The geared motor drives the main shaft to rotate, causing the rotating disk to rotate and the guide wheel to rotate in a circular motion in the rotating groove. This limits and guides the rotation of the rotating disk, allowing the aluminum impeller blades to rotate. This effectively achieves all-round coverage of the paint, avoiding the problem of local paint layer loss or insufficient protection caused by blind spots in the spraying.

[0018] Hot air is introduced into the air plate through the drying air duct and sprayed evenly through multiple air holes to efficiently dry the painted aluminum wind turbine blades, achieve paint curing, and ensure paint quality.

[0019] During the air drying process, the drive motor drives the power shaft, power disc, and power column to rotate. By cooperating with the movable slot, the air vane can swing back and forth to expand the coverage of hot air and greatly increase the contact area between the hot air and the blade surface. Furthermore, the swinging of the air vane can continuously change the blowing direction of the hot air, ensuring that both the raised and recessed parts of the blades receive sufficient hot air, thereby obtaining a uniform paint layer quality. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0022] Figure 2 For the present utility modelFigure 1 Schematic diagram of the structure at point A in the middle;

[0023] Figure 3 This is a three-dimensional structural diagram of the wind vane of this utility model;

[0024] Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention;

[0025] Figure 5 This is a partial three-dimensional structural diagram of the present invention.

[0026] The following are the annotations in the diagram: 1. Spray paint box; 101. Drive chamber; 2. Transmission mechanism; 201. Gear motor; 202. Main shaft; 203. Secondary shaft one; 204. Secondary shaft two; 205. Transmission component one; 206. Transmission component two; 3. One-way lead screw; 4. Threaded block; 401. Slider; 5. Paint pipe; 501. Paint outlet; 6. Conveying pipe; 7. Rotary disk; 701. Guide wheel; 8. Rotary groove; 9. Drying swing mechanism; 901. Drive motor; 902. Power shaft; 903. Power disk; 904. Power column; 905. Driven block; 906. Movable groove; 10. Drying air duct; 11. Air plate; 1101. Air hole; 12. Hinge seat; 13. Fixed component. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] Please see Figures 1-5 The present invention provides the following technical solution:

[0029] Example 1

[0030] To address the issues of uneven painting and poor results in existing aluminum wind turbine blade processing painting equipment, the following technical solution is proposed. Please refer to the following for details. Figure 1 , Figure 4A painting device for processing aluminum wind turbine blades with synchronous drying capability includes a paint spraying box 1 and a drive chamber 101. A door is movably connected to the outside of the paint spraying box 1, and the drive chamber 101 is located at the bottom inside the paint spraying box 1. A transmission mechanism 2 is installed inside the drive chamber 101, and a rotating disk 7 is connected to the top of the transmission mechanism 2. The transmission mechanism 2 includes a reduction motor 201, which is located inside the paint spraying box 1. The output shaft of the reduction motor 201 is connected to a main shaft 202 via a reducer. The drive chambers 101 on both sides of 02 are respectively connected to a secondary shaft 203 and a secondary shaft 204. A transmission component 205 and a transmission component 206 are respectively connected between the secondary shaft 203 and the main shaft 202. Both the transmission component 205 and the transmission component 206 include pulleys and transmission belts. The pulleys are respectively sleeved on the main shaft 202, the secondary shaft 203, and the secondary shaft 204. The main shaft 202 has two pulleys sleeved on it, and each pulley is connected to a transmission belt. The top end of shaft 202 is connected to the bottom end of the rotating disk 7. One end of the secondary shaft 1 203 and the secondary shaft 204 are both connected to the bottom end of the one-way lead screw 3. A slider 401 is connected to one side of the threaded block 4 on the one-way lead screw 3, and the slider 401 slides on the inner wall of the paint spray box 1. Fixing components 13 are connected to both sides of the top end of the rotating disk 7. The fixing components 13 include a fixing plate, a push screw, and a fixing block. The fixing plate is fixed to the top end of the rotating disk 7. The push screw is threaded inside the fixing plate, and one end of the push screw rotates. A fixed plate is connected to the bottom of the rotating disk 7, and guide wheels 701 are connected to both sides of the bottom. A rotating groove 8 is provided at the bottom of the inside of the paint spray box 1. The guide wheels 701 rotate in the rotating groove 8. One-way screws 3 are connected to both sides of the inside of the paint spray box 1, and threaded blocks 4 are threaded to the outside of the one-way screws 3. A paint pipe 5 is connected to one side of the threaded block 4, and a paint outlet 501 is evenly connected to the outside of the paint pipe 5. A conveying pipe 6 is connected to one side of the top of the paint pipe 5, and one end of the conveying pipe 6 is connected to an external paint supply device.

[0031] In this embodiment, the upper door of the paint spray box 1 is opened, the aluminum impeller blades are placed on the rotating disk 7, and the aluminum impeller blades are fixed and clamped using the fixing component 13. Then, one end of the conveying pipe 6 is connected to the external paint supply equipment, that is, the paint is injected into the paint pipe 5 through the conveying pipe 6 and sprayed evenly from multiple paint outlets 501. Then, the reduction motor 201 is driven to drive the main shaft 202 to rotate, and the transmission component 1 205 and the transmission component 206 are used to make the auxiliary shaft 1 203 and the auxiliary shaft 2 204 rotate, which in turn drives the two one-way lead screws 3 to rotate. The one-way lead screws 3 are threadedly connected to the threaded block 4, which makes the threaded block 4 move up and down, and drives the paint pipe 5 and the paint outlets 501 to move synchronously. Then, the spraying range can be adjusted to ensure the comprehensiveness and uniformity of the spraying. During this process, the rotating disk 7 rotates and the guide wheel 701 rotates in the rotating groove 8, further ensuring the comprehensiveness of the spraying.

[0032] Example 2

[0033] This embodiment differs from Embodiment 1 in that the blowing range of the air plate 11 can be adjusted by utilizing the drying swing mechanism 9, ensuring comprehensive and efficient drying. Therefore, the following technical solution is disclosed; please refer to it for details. Figure 1 , Figure 2 , Figure 3 , Figure 5 The top of the paint spray box 1 is equipped with drying swing mechanisms 9 on both sides. The drying swing mechanism 9 includes a drive motor 901, which is fixed to the top of the paint spray box 1 by a support block. The output shaft of the drive motor 901 is connected to a power shaft 902, and a power disk 903 is fixed to one end of the power shaft 902. A power column 904 is fixed to one end of the power disk 903, and a driven block 905 is sleeved on the outside of the power column 904. A movable groove 906 is provided on the driven block 905, and an air plate 11 is connected to the bottom of the driven block 905. Air holes 1101 are evenly distributed on the air plate 11. The air holes 1101 are evenly distributed on the air plate 11. A hinge seat 12 is connected to the outside of the air plate 11 and is fixed to the top of the paint spray box 1. A drying air duct 10 is connected to one side of the air plate 11, and one end of the drying air duct 10 extends to the outside of the paint spray box 1 and is connected to the drying equipment.

[0034] In this embodiment, one end of the conveying pipe 6 is connected to an external drying device, and hot air is injected into the air plate 11 through the conveying pipe 6. Then, it is evenly sprayed out from multiple air holes 1101 to efficiently dry the painted aluminum impeller blades, improving the working efficiency of the device. Then, the drive motor 901 drives the power shaft 902 to rotate, thereby driving the power plate 903 and the power column 904 to rotate. During the rotation of the power column 904, the driven block 905 swings around the hinge seat 12, and drives the air plate 11 to swing synchronously, thereby expanding the air spray range and ensuring the comprehensiveness and efficiency of drying the aluminum impeller blades.

[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A painting device for processing aluminum wind turbine blades that can be dried simultaneously, comprising a paint spraying box (1) and a drive chamber (101), wherein a door is movably connected to the outside of the paint spraying box (1), and a drive chamber (101) is provided at the bottom of the inside of the paint spraying box (1). Its features are: The drive cavity (101) is equipped with a transmission mechanism (2), and the top of the transmission mechanism (2) is connected to a rotating disk (7). The top two sides of the rotating disk (7) are connected to fixed components (13). The bottom two sides of the rotating disk (7) are connected to guide wheels (701). The bottom of the paint spray box (1) is equipped with a rotating groove (8). The guide wheels (701) rotate in the rotating groove (8). The inside two sides of the paint spray box (1) are connected to one-way screws (3), and the outside of the one-way screws (3) are threaded with threaded blocks (4). The side of the threaded blocks (4) is connected to a paint pipe (5), and the outside of the paint pipe (5) is evenly connected to a paint outlet (501). The top one side of the paint pipe (5) is connected to a conveying pipe (6), and one end of the conveying pipe (6) is connected to an external paint supply device. The top two sides of the paint spray box (1) are equipped with drying swing mechanisms (9).

2. The painting device for processing aluminum wind turbine blades with synchronous drying capability according to claim 1, characterized in that: The transmission mechanism (2) includes a geared motor (201), and the geared motor (201) is located inside the paint spray box (1). The output shaft of the geared motor (201) is connected to the main shaft (202) through a reducer. The drive chambers (101) on both sides of the main shaft (202) are respectively connected to the secondary shaft one (203) and the secondary shaft two (204). The secondary shaft one (203), the secondary shaft two (204) and the main shaft (202) are respectively connected to the transmission component one (205) and the transmission component two (206).

3. The painting device for processing aluminum wind turbine blades with synchronous drying capability according to claim 2, characterized in that: Both the first transmission component (205) and the second transmission component (206) include pulleys and transmission belts. The pulleys are respectively sleeved on the main shaft (202), the first auxiliary shaft (203) and the second auxiliary shaft (204). The main shaft (202) has two pulleys sleeved on it, and each pulley is connected to a transmission belt.

4. The painting device for processing aluminum wind turbine blades with simultaneous drying capability according to claim 2, characterized in that: The top end of the main shaft (202) is connected to the bottom end of the rotating disk (7). One end of the secondary shaft (203) and the second secondary shaft (204) are both connected to the bottom end of the one-way lead screw (3). A slider (401) is connected to one side of the threaded block (4) on the one-way lead screw (3), and the slider (401) slides on the inner wall of the paint spray box (1).

5. The painting device for processing aluminum wind turbine blades with simultaneous drying capability according to claim 1, characterized in that: The fixing component (13) includes a fixing plate, a push screw and a fixing block. The fixing plate is fixed to the top of the rotating disk (7). The push screw is threaded inside the fixing plate, and one end of the push screw is rotatably connected to the fixing plate.

6. The painting device for processing aluminum wind turbine blades with synchronous drying capability according to claim 1, characterized in that: The drying swing mechanism (9) includes a drive motor (901), and the drive motor (901) is fixed to the top of the paint box (1) by a support block. The output shaft of the drive motor (901) is connected to a power shaft (902), and a power disk (903) is fixed to one end of the power shaft (902). A power column (904) is fixed to one end of the power disk (903), and a driven block (905) is sleeved on the outside of the power column (904). A movable groove (906) is provided on the driven block (905).

7. The painting device for processing aluminum wind turbine blades with simultaneous drying capability according to claim 6, characterized in that: The driven block (905) is connected to a wind plate (11) at its bottom end, and wind holes (1101) are evenly arranged on the wind plate (11). The wind holes (1101) are evenly distributed on the wind plate (11). A hinge seat (12) is connected to the outside of the wind plate (11), and the hinge seat (12) is fixed to the top of the paint spray box (1). One side of the air plate (11) is connected to a drying air duct (10), and one end of the drying air duct (10) extends to the outside of the paint spray box (1) and is connected to the drying equipment.

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