Slag sorting and crushing device

By setting up a roller device with a crushing ring and a leakage trough in the slag sorting equipment, combined with a rotating mechanism, the efficient sorting and crushing of slag is integrated, solving the problems of low sorting efficiency and high cost in the existing technology.

CN224463133UActive Publication Date: 2026-07-07BEILIU HENGTAI ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEILIU HENGTAI ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
Filing Date
2025-04-15
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing slag sorting equipment cannot effectively sort materials larger than the screen mesh diameter, resulting in low sorting efficiency, repeated sorting and manual processing, and increased costs.

Method used

A slag sorting and crushing device is designed. By setting a crushing ring and a discharge trough on the circumference of the roller, and combining them with a rotating mechanism, synchronous rotation and crushing functions are achieved, realizing the integration of slag sorting and crushing.

Benefits of technology

It improves slag sorting efficiency, avoids repeated sorting and manual processing, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of cinder sorting broken material devices, including flow guide groove, several rollers are transversely arranged in the flow guide groove, the roller is set apart according to preset distance, rotating mechanism is provided at the side of the flow guide groove, the rotating mechanism can drive roller to carry out synchronous rotation, several broken material rings are provided on the circumference of the roller, and material leakage groove is formed between the adjacent broken material ring. The present application can be broken while sorting cinder, the structure of separating and breaking is combined together, with the function of breaking while sorting;In this way, there is no case that cinder volume is too large and cannot be separated. There is no cinder repeatedly sorted multiple times because of sorting out, or the phenomenon of being manually removed finally. To reduce cost, improve sorting efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of slag sorting, and more specifically to a slag sorting and crushing device. Background Technology

[0002] Slag is a solid waste generated during metallurgical and industrial production processes, containing various harmful substances. Slag sorting equipment, through rational structural design, separates the useful substances from the slag, reducing environmental pollution and achieving effective resource utilization.

[0003] The primary slag sorting mechanisms in the prior art are usually circular or octagonal roller cages. For example, the invention patent with publication number CN111744761A discloses a roller cage screen for slag sorting. This type of screen uses a circular roller cage and rotates the roller cage screen to screen the slag out from the gaps in the roller cage screen.

[0004] However, the above-mentioned method is selective in terms of the passage of slag materials. Materials larger than the screen mesh diameter cannot be separated, thus requiring repeated sorting and even manual removal for processing. This significantly reduces the primary sorting rate, severely impacting production capacity, resulting in low efficiency and increased costs. Utility Model Content

[0005] To address the aforementioned problems, this utility model provides a slag sorting and crushing device, including a guide channel, in which several rollers are horizontally arranged, the rollers being spaced at preset intervals, and a rotating mechanism is provided on one side of the guide channel, the rotating mechanism driving the rollers to rotate synchronously, and several crushing rings are provided on the circumferential surface of the rollers, with a leakage groove formed between adjacent crushing rings, so that when two rollers are adjacent, the crushing rings of the rollers are inserted into the leakage grooves of the adjacent rollers.

[0006] Furthermore, the scrap ring is a regular hexahedron and is fitted onto the circumferential surface of the roller at preset intervals.

[0007] Furthermore, a fixing plate is provided on the outside of the guide channel, and fixing seats are provided at both ends of the roller.

[0008] Furthermore, transmission gears are respectively provided on the outer side of the fixed base, and the transmission gears on the same side are connected in series by hinges.

[0009] Furthermore, the number of the rotating mechanisms is four, and they are connected to the transmission gears at preset intervals.

[0010] Furthermore, the rotating mechanism includes a drive motor, a transmission device is provided above the drive motor, and a connecting gear is provided on one side of the transmission device, the connecting gear meshing with the transmission gear.

[0011] Furthermore, a rotating shaft is installed on the drive end of the drive motor, and a transmission shaft is provided on the transmission device. The two are connected by a belt, and the transmission shaft is connected to a connecting gear by the belt.

[0012] Furthermore, a tapered collection groove is provided at the bottom of the roller.

[0013] Furthermore, a feed inlet is provided at one end of the guide channel, and a discharge outlet is provided at the other end.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Compared to traditional technologies, this application incorporates several crushing rings on the circumferential surface of the roller, with a discharge trough formed between adjacent crushing rings. This allows for simultaneous slag sorting and crushing, combining separation and crushing functions. This eliminates the problem of slag being too large to separate, avoids the need for repeated sorting due to unseparated slag, and prevents manual removal. Consequently, costs are reduced and sorting efficiency is improved.

[0016] Additional aspects and advantages of this invention will be set forth in the description which follows, and some will be obvious from the description or may be learned by practice of the invention. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the slag crushing and separating device of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the roller in the slag crushing and separating device of this utility model;

[0020] Figure 3 This is a schematic diagram showing the working state of the rollers in the slag crushing and separating device of this utility model;

[0021] Figure 4This is a schematic diagram of the rotating mechanism of the slag crushing and separating device of this utility model;

[0022] Figure 5 This is a schematic diagram of the rotating mechanism of the slag crushing and separating device of this utility model from another angle;

[0023] Figure 6 This is a schematic diagram of the overall structure of the slag crushing and separating device of this utility model from another angle.

[0024] The reference numerals and names in the figure are as follows:

[0025] The components include: a guide channel 100, a roller 200, a rotating mechanism 300, a crushing ring 210, a leakage channel 220, a feed inlet 110, a discharge outlet 120, a fixing plate 130, a fixing seat 230, a transmission gear 240, a drive motor 310, a transmission device 320, a connecting gear 321, a rotating shaft 311, a transmission shaft 322, and a collection tank 400. Detailed Implementation

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] The present invention will now be described in more detail. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the invention. It should be noted that when an element is described as being "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as being "connected to" another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them.

[0028] In the description of this invention, it should be noted that directional terms such as "front," "rear," "up," "down," "left," "right," "horizontal," "vertical," "horizontal," and "top," "bottom," etc., indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are used solely for the convenience of describing the invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this invention. The directional terms "inner" and "outer" refer to the inner or outer contours of each component itself. In the description of this invention, it should be noted that the use of terms such as "first" and "second" to define components is merely for the convenience of distinguishing the corresponding components. Unless otherwise stated, these terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0029] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the invention.

[0030] Furthermore, the technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.

[0031] The preferred embodiments of the utility model will now be further described with reference to the accompanying drawings. Figures 1 to 3As shown, this utility model provides a slag crushing and separating device, including a guide channel 100. A plurality of rollers 200 are horizontally arranged within the guide channel 100, and the rollers 200 are spaced at preset intervals. A rotating mechanism 300 is provided on one side of the guide channel 100, which can drive the rollers 200 to rotate synchronously. A plurality of crushing rings 210 are arranged on the circumferential surface of the rollers 200, and a leakage groove 220 is formed between adjacent crushing rings 210. When two rollers 200 are adjacent, the crushing rings 210 of the rollers 200 are inserted into the leakage grooves 220 of the adjacent rollers 200. A feed inlet 110 is provided at one end of the guide channel 100, and a discharge outlet 120 is provided at the other end. When slag is poured into the feed inlet 110, the rotating mechanism 300 is activated to drive the rollers 200 to rotate synchronously. According to the preset spacing of the rollers 200, slag that meets the volume requirements flows out of the discharge port 120 along the guide channel 100 under the rotation of the rollers 200, while slag that does not meet the volume requirements will fall into the gaps between the rollers 200. As the rollers 200 continue to rotate, they are crushed by the crushing rings 210 set on the circumference of the rollers 200, allowing them to fall freely from the leakage channels 220 between the crushing rings 210, thus completing the slag sorting. Compared with traditional technology, this application sets a number of crushing rings 210 on the circumference of the rollers 200, and forms leakage channels 220 between adjacent crushing rings 210. In this way, crushing can be carried out at the same time as slag sorting, combining separation and crushing into a structure that has the function of crushing while sorting. This eliminates the situation where the slag is too large to be separated. It also eliminates the phenomenon of repeated sorting of slag due to failure to be sorted, or the eventual manual removal of slag. This reduces costs and improves sorting efficiency.

[0032] Furthermore, based on the above embodiments, such as Figure 2 As shown, the scrap ring 210 is a regular hexahedron and is fitted onto the circumferential surface of the roller 200 at preset intervals.

[0033] Furthermore, based on the above embodiments, combined with Figure 2 , Figure 3 and Figure 6 As shown, a fixing plate 130 is provided on the outside of the flow guide 100, and fixing seats 230 are provided at both ends of the roller 200. The roller 200 can rotate within the fixing seats 230. Both ends of the roller 200 pass through the flow guide 100 so that its fixing seats 230 are mounted on the fixing plate 130, thereby fixing the roller 200 on the flow guide 100, and the fixing between the two will not be affected when the roller 200 rotates.

[0034] Furthermore, based on the above embodiments, combined with Figures 1 to 3 As shown, transmission gears 240 are respectively arranged on the outer side of the fixed base 230. The transmission gears 240 on the same side are connected in series by a hinge (not shown in the figure). When the rotating mechanism 300 drives one of the transmission gears 240 to rotate, it can drive all the rollers 200 to rotate through the hinge.

[0035] Furthermore, based on the above embodiments, the number of rotating mechanisms 300 is four, and they are connected to the transmission gears 240 at preset intervals. In this way, if there are many rollers 200 in the guide channel 100, multiple rotating mechanisms 300 can be set to ensure that the rollers 200 can rotate synchronously at a certain speed.

[0036] Furthermore, based on the above embodiments, combined with Figure 4 and Figure 5 As shown, the rotating mechanism 300 includes a drive motor 310, a transmission device 320 is provided above the drive motor 310, and a connecting gear 321 is provided on one side of the transmission device 320. The connecting gear 321 meshes with the transmission gear 240. The drive motor 310 can drive the connecting gear 321 to rotate through the transmission device 320, thereby driving the transmission gear 240 to rotate, and then driving the entire roller 200 to rotate.

[0037] Furthermore, based on the above embodiments, combined with Figure 4 and Figure 5 As shown, a rotating shaft 311 is installed on the drive end of the drive motor 310, and a transmission shaft 322 is provided on the transmission device 320. The two are connected by a belt (not shown in the figure). The transmission shaft 322 is connected to the gear 321 by a belt (not shown in the figure). When the drive motor 310 drives the rotating shaft 311 to rotate, it can drive the transmission shaft 322 to rotate, which in turn can drive the gear 321 to rotate.

[0038] Furthermore, based on the above embodiments, combined with Figure 6 As shown. A conical collection trough 400 is provided at the bottom of the roller 200, through which the sorted and crushed slag can be recycled.

[0039] The details of the above exemplary embodiments are provided, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present invention is defined by the appended claims rather than the foregoing description. Therefore, it is intended that all changes falling within the meaning and scope of equivalents of the claims be included within the present invention.

Claims

1. A slag sorting and crushing device, characterized in that, The device includes a flow channel (100), in which several rollers (200) are horizontally arranged. The rollers (200) are spaced at preset intervals. A rotating mechanism (300) is provided on one side of the flow channel (100). The rotating mechanism (300) can drive the rollers (200) to rotate synchronously. Several scrap rings (210) are provided on the circumferential surface of the rollers (200). A leakage groove (220) is formed between adjacent scrap rings (210). When two rollers (200) are adjacent, the scrap rings (210) of the rollers (200) are inserted into the leakage grooves (220) of the adjacent rollers (200).

2. The slag sorting and crushing device according to claim 1, characterized in that, The scrap ring (210) is a regular hexahedron and is fitted onto the circumferential surface of the roller (200) at preset intervals.

3. The slag sorting and crushing device according to claim 1, characterized in that, A fixing plate (130) is provided on the outside of the guide channel (100), and fixing seats (230) are provided at both ends of the roller (200).

4. The slag sorting and crushing device according to claim 3, characterized in that, Transmission gears (240) are respectively provided on the outside of the fixed base (230), and the transmission gears (240) on the same side are connected in series by hinges.

5. The slag sorting and crushing device according to claim 4, characterized in that, The number of the rotating mechanisms (300) is four, and they are connected to the transmission gears (240) at preset intervals.

6. The slag sorting and crushing device according to claim 5, characterized in that, The rotating mechanism (300) includes a drive motor (310), a transmission device (320) is provided above the drive motor (310), and a connecting gear (321) is provided on one side of the transmission device (320), the connecting gear (321) meshing with the transmission gear (240).

7. The slag sorting and crushing device according to claim 6, characterized in that, A rotating shaft (311) is installed on the drive end of the drive motor (310), and a transmission shaft (322) is provided on the transmission device (320). The two are connected by a belt, and the transmission shaft (322) is connected to the connecting gear (321) by the belt.

8. The slag sorting and crushing device according to claim 1, characterized in that, A tapered collection groove (400) is provided at the bottom of the roller (200).

9. The slag sorting and crushing device according to claim 1, characterized in that, A feed inlet (110) is provided at one end of the guide channel (100), and a discharge outlet (120) is provided at the other end.