A leveling machine for cabinet processing
By incorporating a bidirectional brush roller and an automatic limit device, the problems of incomplete cleaning and insufficient convenience of the leveling machine are solved, resulting in a longer service life and greater ease of use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI PACIFIC HEAVY MASCH CO LTD
- Filing Date
- 2025-08-05
- Publication Date
- 2026-07-07
AI Technical Summary
Existing leveling machines suffer from insufficient cleaning on one side during processing, leaving impurities untreated on the other side. This leads to accelerated wear on the roller surface, a short service life, and a lack of convenience. Furthermore, the absence of automated limit devices increases maintenance costs and downtime frequency.
A bidirectional brush roller structure and an automatic limiting device were designed. The drive motor drives the connecting rod, gear and brush roller to achieve double-sided cleaning. Combined with the drive frame, guide groove and limiting frame, automatic limiting is achieved to prevent impurities from entering the leveling roller, reduce wear and improve convenience.
It effectively removes impurities from both sides of the workpiece, extends the service life of the leveling machine, reduces maintenance costs, and improves ease of use and equipment versatility.
Smart Images

Figure CN224463270U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a leveling machine for cabinet processing, belonging to the field of cabinet processing technology. Background Technology
[0002] A server rack is a freestanding or self-supporting enclosure used to house electrical or electronic equipment. Server racks typically have doors, removable or non-removable side panels, and a back panel. They are an indispensable component of electrical equipment rooms and serve as the carrier for electrical control equipment. Generally made of cold-rolled steel or alloys, they provide protection against water, dust, and electromagnetic interference for the stored equipment. Server racks are generally categorized into server racks, network racks, and control racks. A crucial component in the rack manufacturing process is a leveling machine. Leveling machines are primarily used to straighten various sizes of sheet metal and cut sheets. This machine is suitable for leveling various cold-rolled and hot-rolled sheets. Under conditions of significant elastic-plastic bending, regardless of the original degree of bending, the remaining degree of bending after springback will be significantly reduced, and may even become uniform.
[0003] The patent document with publication number CN218555199U describes a leveling machine for processing cabinets, which includes a housing, a base fixedly mounted on the lower end face of the housing, a leveling mechanism in the middle of the housing, a drive mechanism fixedly connected to one end of the leveling mechanism, a cleaning roller in front of the housing, and brackets movably connected to the left and right sides of the cleaning roller.
[0004] The aforementioned patent still has the following problems in practical use: the leveling machine is only equipped with a single cleaning roller to clean impurities on one side of the cabinet workpiece, while metal shavings, oil stains, dust, and other impurities on the other side of the workpiece are not effectively treated. During the plate leveling process, these residual impurities will enter the leveling mechanism along with the plate, embedding themselves in the roller gaps of the leveling roller and the gaps in the transmission components where gears are interlocked, causing scratches and wear on the surface of the leveling roller, accelerating the wear of the gear meshing surface, and shortening the service life of the bearings. Frequent wear not only increases the maintenance cost and downtime frequency of the leveling mechanism, but also reduces the leveling accuracy, ultimately leading to a significant reduction in the overall service life of the leveling machine, resulting in a shorter service life for the leveling machine.
[0005] In addition, the equipment lacks an automated limit conveying device. During the leveling operation, the staff needs to manually adjust the position of the workpieces in the cabinet to prevent them from shifting during the leveling roller transmission process, which causes inconvenience to the staff and makes the leveling machine less convenient to use. Utility Model Content
[0006] In view of the shortcomings of the prior art, this utility model provides a leveling machine for cabinet processing, which overcomes the shortcomings of the prior art and effectively solves the problems of short service life and lack of ease of use of the leveling machine.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A leveling machine for cabinet processing includes a leveling machine body, a plurality of staggered leveling rollers are arranged in the middle of the leveling machine body, support legs are fixed at the four corners of the lower end of the leveling machine body, and a placement table is fixed at one end of the leveling machine body.
[0009] One end of the placement platform is fixed with a drive motor, and the drive end of the drive motor is provided with a connecting structure. The connecting structure is provided with a first brush roller and a second brush roller. The connecting structure can rotate the first brush roller and the second brush roller in opposite directions around their own central axis to clean both sides of the cabinet processing parts that it passes through.
[0010] Preferably, the connecting structure includes a connecting rod, a first brush roller is fixed in the middle of the connecting rod, a driving gear is fixed at the other end of the connecting rod, a driven gear is meshed with the driving gear, a rotating rod is fixed in the middle of the driven gear, a second brush roller is fixed in the middle of the rotating rod, and a stabilizing frame is rotatably connected to the outer surface of the rotating rod.
[0011] Preferably, the middle part of the placement platform is hollowed out, one end of the connecting rod is fixed to the driving end of the drive motor, the outer surface of the connecting rod is rotatably connected to the inner wall of the middle part of the placement platform, the middle part of the first brush roller is fixed to the middle part of the connecting rod, the first brush roller is disposed in the hollowed-out groove in the middle part of the placement platform, and the middle part of the drive gear is fixed to the end of the connecting rod away from the drive motor.
[0012] Preferably, the driving gear and the driven gear are meshed and connected, the middle part of the driven gear is fixed to one end of the rotating rod, the outer surface of the rotating rod is rotatably connected to the middle part of the stabilizing frame, the two ends of the stabilizing frame are fixed to the middle part of the placement platform, the middle part of the second brush roller is fixed to the middle part of the rotating rod, and the bristles of the first brush roller and the second brush roller are in contact.
[0013] Preferably, the stabilizing frame has a stabilizing groove in the middle, the rotating rod has a drive frame fixed at both ends, the two drive frames have symmetrical guide grooves in the middle, the inner walls of the two guide grooves are slidably connected to guide rods, the upper ends of the two guide rods are fixed to sliding frames, the two sliding frames have several reserved holes in the middle, the inner walls of the two reserved holes are provided with limit frames, the outer surfaces of the two limit frames are provided with sliders, and one side of the two sliders is fixed with a calibration frame.
[0014] Preferably, the two drive frames are fixed at their midpoints on the near sides of the rotating rod, each guide groove is inclinedly opened in the middle of each drive frame, the outer surface of each guide rod is slidably connected to the inner wall of each guide groove, the vertical cross-section of each guide rod is T-shaped, the upper ends of the two guide rods are fixed to the opposite ends of the two sliding frames, and the outer surfaces of the two sliding frames are slidably connected to the inner walls of the two sliders.
[0015] Preferably, the outer surfaces of the two sliders are slidably connected to the inner walls of both sides of the stabilizing groove, the vertical cross-sections of the two sliders are T-shaped, the outer surfaces of the two limiting frames are in contact with the inner walls of the two sliders, one of the limiting frames is in contact with the inner wall of one of the reserved holes, one end of the two calibration frames is fixed to one side of the two sliders, the outer surfaces of the two calibration frames are slidably connected to the upper surface of the placement platform, and the vertical cross-section of each calibration frame is L-shaped.
[0016] The beneficial effects of this utility model are as follows:
[0017] 1. The leveling machine for cabinet processing uses a drive motor to drive the connecting rod to rotate, so that the connecting rod, the first brush roller, the drive gear, the driven gear, the rotating rod, the second brush roller, and the stabilizer work together to achieve a thorough cleaning effect, reduce roller surface wear and transmission component wear, and thus extend the service life of the leveling machine.
[0018] 2. The leveling machine for cabinet processing uses a drive motor to drive the connecting rod to rotate, so that the drive frame, guide groove, guide rod, sliding frame, reserved hole, limit frame, slider, calibration frame, stabilizing frame, stabilizing groove, and rotating rod work together to achieve the effect of automatic center limit, eliminating the need for manual cleaning by the staff, thereby improving the ease of use of the leveling machine. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a partial cross-sectional view of the present invention;
[0021] Figure 3 This utility model Figure 2 Enlarged view of the A-section structure;
[0022] Figure 4 This is a cross-sectional view of the placement platform of this utility model;
[0023] Figure 5 This is a partial structural schematic diagram of the present invention.
[0024] In the diagram: 1. Leveling machine body; 2. Leveling roller; 3. Support leg; 4. Placement platform; 5. Drive motor; 6. Connecting rod; 7. First brush roller; 8. Drive gear; 9. Driven gear; 10. Rotating rod; 11. Second brush roller; 12. Drive frame; 13. Guide groove; 14. Guide rod; 15. Sliding frame; 16. Reserved hole; 17. Limiting frame; 18. Sliding block; 19. Calibration frame; 20. Stabilizing frame; 21. Stabilizing groove. Detailed Implementation
[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments. Example
[0026] This utility model provides a leveling machine for cabinet processing.
[0027] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The system includes a leveling machine body 1, with several staggered leveling rollers 2 arranged in the middle of the leveling machine body 1. Support legs 3 are fixed at the four corners of the lower end of the leveling machine body 1. A placement platform 4 is fixed at one end of the leveling machine body 1. A drive motor 5 is fixed at one end of the placement platform 4. The drive motor 5 is equipped with connecting wires and plugs that can be plugged into a power socket to supply power. A connecting structure is provided at the drive end of the drive motor 5. The connecting structure includes a connecting rod 6. A first brush roller 7 is fixed in the middle of the connecting rod 6. A drive gear 8 is fixed at the other end of the connecting rod 6. A driven gear 9 is meshed with the drive gear 8. A rotating rod 10 is fixed in the middle of the driven gear 9. A second brush roller 11 is fixed in the middle of the rotating rod 10. A stabilizing frame 20 is rotatably connected to the outer surface of the rotating rod 10.
[0028] Please refer to it again. Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 It is worth noting that the middle of the placement platform 4 is hollowed out. One end of the connecting rod 6 is fixed to the drive end of the drive motor 5. The outer surface of the connecting rod 6 is rotatably connected to the inner wall of the middle of the placement platform 4. The middle of the first brush roller 7 is fixed to the middle of the connecting rod 6. The first brush roller 7 is set in the hollowed-out groove in the middle of the placement platform 4. The middle of the driving gear 8 is fixed to the end of the connecting rod 6 away from the drive motor 5. The driving gear 8 is meshed with the driven gear 9. The middle of the driven gear 9 is fixed to one end of the rotating rod 10. The outer surface of the rotating rod 10 is rotatably connected to the middle of the stabilizer 20. Both ends of the stabilizer 20 are fixed to the middle of the placement platform 4. The middle of the second brush roller 11 is fixed to the middle of the rotating rod 10. The bristles of the first brush roller 7 and the second brush roller 11 are in contact.
[0029] In use, this invention involves a drive motor 5 driving a connecting rod 6 to rotate. Since the first brush roller 7 is fixedly mounted in the middle of the connecting rod 6, it rotates synchronously. Simultaneously, the drive gear 8 mounted on the other end of the connecting rod 6 also rotates. The drive gear 8 meshes with the driven gear 9, and as the drive gear 8 rotates, it drives the driven gear 9 to rotate in the opposite direction via gear transmission. A rotating rod 10 is fixedly connected to the middle of the driven gear 9. Supported and limited by the stabilizer 20, the rotating rod 10 can stably rotate in the opposite direction. The second brush roller 11 is fixed to the middle of the rotating rod 10 and therefore rotates synchronously with the rotation of the rotating rod 10.
[0030] In this way, the first brush roller 7 and the second brush roller 11 rotate at high speed in opposite directions, forming a bidirectional cleaning structure. When the workpiece passes between them, the two brush rollers can simultaneously and thoroughly clean both sides of the workpiece, effectively removing metal shavings, dust, and other impurities adhering to the surface. This design prevents impurities from entering the leveling roller 2 of the leveling machine body 1, achieving a thorough cleaning effect, reducing roller surface wear and transmission component wear, and thus extending the service life of the leveling machine. Example
[0031] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 An automatic center limit function has been added based on Embodiment 1;
[0032] Please refer to it again. Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5It is worth noting that the stabilizing frame 20 has a stabilizing groove 21 in the middle, and the rotating rod 10 has a drive frame 12 fixed at both ends. The two drive frames 12 have symmetrically arranged guide grooves 13 in the middle. Guide rods 14 are slidably connected to the inner walls of the two guide grooves 13. Sliding frames 15 are fixed to the upper ends of the two guide rods 14. Several reserved holes 16 are opened in the middle of the two sliding frames 15. Limit frames 17 are provided on the inner walls of the two reserved holes 16. Slider blocks 18 are provided on the outer surfaces of the two limit frames 17. Calibration frames 19 are fixed to one side of each of the two sliders 18. The middle of the two drive frames 12 on their adjacent sides is fixed to both ends of the rotating rod 10. Each guide groove 13 is inclined and opened in the middle of each drive frame 12. The outer surface of the guide rod 14 is slidably connected to the inner wall of each guide groove 13. The vertical section of each guide rod 14 is T-shaped. The upper ends of the two guide rods 14 are fixed to the opposite ends of the two sliding frames 15. The outer surfaces of the two sliding frames 15 are slidably connected to the inner walls of the two sliders 18. The outer surfaces of the two sliders 18 are slidably connected to the inner walls on both sides of the stabilizing groove 21. The vertical section of the two sliders 18 is T-shaped. The outer surfaces of the two limiting frames 17 are in contact with the inner walls of the two sliders 18. One of the limiting frames 17 is in contact with the inner wall of one of the reserved holes 16. One end of the two calibration frames 19 is fixed to one side of the two sliders 18. The outer surfaces of the two calibration frames 19 are slidably connected to the upper surface of the placement platform 4. The vertical section of each calibration frame 19 is L-shaped.
[0033] In use, this invention works as follows: the drive motor 5 drives the connecting rod 6 to rotate. Since the driving gear 8 is fixedly installed at the other end of the connecting rod 6, the driving gear 8 rotates synchronously. The driving gear 8 meshes with the driven gear 9, and under the drive of the driving gear 8, the driven gear 9 rotates through the gear transmission principle. The driven gear 9 is fixedly connected to the middle of the rotating rod 10, driving the rotating rod 10 to rotate synchronously. The two ends of the rotating rod 10 are respectively fixedly connected to the drive frame 12. As the rotating rod 10 rotates, the two drive frames 12 also rotate together. The two drive frames 12 are symmetrically provided with guide grooves 13 in the middle. During rotation, the inner walls of the two guide grooves 13 contact the two guide rods 14 and generate compression. This compression provides the two guide rods 14 with a driving force for opposite movement, causing the two guide rods 14 to move in opposite directions.
[0034] The upper end of the guide rod 14 is fixedly connected to the sliding frame 15. Under the limiting action of the two sliders 18 and the stabilizing groove 21, the movement path of the sliding frame 15 is precisely constrained. The limiting frame 17 is inserted into the inner wall of the slider 18 and the reserved hole 16 opened in the sliding frame 15 in sequence, and the slider 18 and the sliding frame 15 are firmly connected, thereby ensuring that the two sliders 18 can slide synchronously in opposite directions with the movement of the guide rod 14. The calibration frame 19 is fixedly connected to one side of the slider 18. When the two sliders 18 slide in opposite directions, they drive the calibration frame 19 to perform reverse reciprocating motion. During this process, the calibration frame 19 can push the processed parts of the cabinet that pass through towards the middle area, achieving the effect of automatic middle limiting, without the need for manual cleaning by the staff, thereby improving the ease of use of the leveling machine.
[0035] For cabinet components of different sizes, simply pull out the limit bracket 17 to release the fixed state of the sliding bracket 15. At this time, the sliding bracket 15 can slide freely within the limit range. Adjust the corresponding position of the reserved hole 16 and the inner wall of the slider 18 according to the size of the component, and then insert the limit bracket 17 again for fixation. This allows for quick adaptation and adjustment of components of different sizes, significantly enhancing the versatility and practicality of the equipment.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A leveling machine for cabinet processing, comprising a leveling machine body (1), characterized in that: The leveling machine body (1) has several leveling rollers (2) arranged in a staggered manner in the middle. The four corners of the lower end of the leveling machine body (1) are all fixed with support legs (3). The leveling machine body (1) has a placement platform (4) fixed at one end. One end of the placement platform (4) is fixed with a drive motor (5), and the drive end of the drive motor (5) is provided with a connection structure. The connection structure is provided with a first brush roller (7) and a second brush roller (11). The connection structure can carry the first brush roller (7) and the second brush roller (11) to rotate in opposite directions around their own central axis to clean both sides of the cabinet processing parts that pass through.
2. The leveling machine for cabinet processing according to claim 1, characterized in that: The connecting structure includes a connecting rod (6), a first brush roller (7) is fixed in the middle of the connecting rod (6), a driving gear (8) is fixed at the other end of the connecting rod (6), the driving gear (8) is meshed with a driven gear (9), a rotating rod (10) is fixed in the middle of the driven gear (9), a second brush roller (11) is fixed in the middle of the rotating rod (10), and a stabilizing frame (20) is rotatably connected to the outer surface of the rotating rod (10).
3. A leveling machine for cabinet processing according to claim 2, characterized in that: The middle part of the placement platform (4) is hollowed out. One end of the connecting rod (6) is fixed to the driving end of the drive motor (5). The outer surface of the connecting rod (6) is rotatably connected to the inner wall of the middle part of the placement platform (4). The middle part of the first brush roller (7) is fixed to the middle part of the connecting rod (6). The first brush roller (7) is set in the hollowed-out groove in the middle part of the placement platform (4). The middle part of the drive gear (8) is fixed to the end of the connecting rod (6) away from the drive motor (5).
4. A leveling machine for cabinet processing according to claim 2, characterized in that: The driving gear (8) meshes with the driven gear (9). The middle part of the driven gear (9) is fixed to one end of the rotating rod (10). The outer surface of the rotating rod (10) is rotatably connected to the middle part of the stabilizer (20). The two ends of the stabilizer (20) are fixed to the middle part of the placement platform (4). The middle part of the second brush roller (11) is fixed to the middle part of the rotating rod (10). The bristles of the first brush roller (7) and the second brush roller (11) are in contact.
5. A leveling machine for cabinet processing according to claim 2, characterized in that: The stabilizing frame (20) has a stabilizing groove (21) in the middle. Both ends of the rotating rod (10) are fixed with driving frames (12). The two driving frames (12) are symmetrically provided with guide grooves (13) in the middle. The inner walls of the two guide grooves (13) are slidably connected with guide rods (14). The upper ends of the two guide rods (14) are fixed with sliding frames (15). The middle of the two sliding frames (15) is provided with several reserved holes (16). The inner walls of the two reserved holes (16) are provided with limit frames (17). The outer surfaces of the two limit frames (17) are provided with sliders (18). The sides of the two sliders (18) are fixed with calibration frames (19).
6. A leveling machine for cabinet processing according to claim 5, characterized in that: The two drive frames (12) are fixed at the middle of their adjacent sides to the two ends of the rotating rod (10). Each guide groove (13) is inclined and opened in the middle of each drive frame (12). The outer surface of each guide rod (14) is slidably connected to the inner wall of each guide groove (13). The vertical section of each guide rod (14) is T-shaped. The upper ends of the two guide rods (14) are fixed to the opposite ends of the two sliding frames (15). The outer surfaces of the two sliding frames (15) are slidably connected to the inner walls of the two sliders (18).
7. A leveling machine for cabinet processing according to claim 5, characterized in that: The outer surfaces of the two sliders (18) are slidably connected to the inner walls on both sides of the stabilizing groove (21). The vertical cross-sections of the two sliders (18) are T-shaped. The outer surfaces of the two limiting frames (17) are in contact with the inner walls of the two sliders (18). One of the limiting frames (17) is in contact with the inner wall of one of the reserved holes (16). One end of the two calibration frames (19) is fixed to one side of the two sliders (18). The outer surfaces of the two calibration frames (19) are slidably connected to the upper surface of the placement platform (4). The vertical cross-section of each calibration frame (19) is L-shaped.