A winding device for steel wire production

Abstract

The utility model discloses a steel wire production winding device in the technical field of steel wire drawing process, including at least two winding machines, cut off switching mechanism, including support seat, be equipped with fixed base on the lateral wall of support seat, a plurality of cut -off through -hole are opened to on fixed base, one side of fixed base is equipped with movable seat, and one guide through -hole is opened to on movable seat, still include with the guide pipe of winding machine one -one correspondence, one end of guide pipe communicates with cut -off through -hole, the other end of guide pipe is located one side of winding machine, can realize seamless connection of steel wire winding, need not front -end equipment shutdown work, has improved the efficiency of steel wire winding greatly.

Description

Technical Field

[0001] This utility model relates to the technical field of steel wire drawing process, and in particular to a winding device for steel wire production. Background Technology

[0002] Wire drawing is a processing technique widely used in industries such as steel, non-ferrous metals, and plastics. Specifically, wire drawing is a plastic processing method that applies tension to a metal billet, forcing it through a die to obtain a product of a specific shape and size.

[0003] In steel wire drawing production lines, the processed steel wire needs to be wound online using winding equipment. Existing winding equipment basically uses a single winding machine for winding. For example, a steel wire rope loop winding device disclosed in patent publication number CN220684302U includes a base, a drive mechanism set on the base, a transmission mechanism connected to the drive mechanism, and a rope winding mechanism connected to the transmission mechanism and capable of rotation. The rope winding mechanism is connected to the loop at the end of the steel wire rope. The drive mechanism includes a base set on the base, a variable frequency motor set on the base, and a reducer connected to the variable frequency motor. The reducer is connected to the transmission mechanism. A frequency converter is also set on the base and connected to the variable frequency motor.

[0004] The aforementioned existing technology has a drawback: when using a single winding machine for winding, a single winding cannot meet the requirements of the steel wire to be wound at the front end. That is, after the single winding machine winds a certain amount of steel wire, it is necessary to stop the machine, cut off the front end of the steel wire, and then unwind the wound steel wire and wind the front end of the steel wire again through the single winding machine, which affects the efficiency of winding the steel wire. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of the present invention, to avoid obscuring the purpose of these documents, and such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Therefore, the purpose of this utility model is to provide a winding device for steel wire production that can achieve seamless connection of steel wire winding without requiring the front-end equipment to stop working, thus greatly improving the efficiency of steel wire winding.

[0007] To solve the above-mentioned technical problems, this utility model provides a winding device for steel wire production, which adopts the following technical solution: including at least two winding machines; a cutting and switching mechanism; including a support base, a fixed seat is provided on the side wall of the support base, the fixed seat has multiple cutting through holes, a movable seat is provided on one side of the fixed seat, and a guide through hole is provided on the movable seat; and further including guide tubes corresponding to the winding machines one by one, one end of the guide tube communicating with the cutting through hole, and the other end of the guide tube located on one side of the winding machine.

[0008] Optionally, it also includes a first support, a second support, and a third support, with one end of each of the two guide tubes placed on the first support, the other end of one guide tube placed on the second support, and the other end of the other guide tube placed on the third support.

[0009] Optionally, the winding machine includes a support column, a drive shaft rotatably connected to the top of the support column, a winding turntable fixed to the top of the drive shaft, a reduction motor fixed to one side of the support column, a first drive wheel fixedly sleeved at the output end of the reduction motor, a second drive wheel fixedly sleeved on the outside of the drive shaft, and a drive belt connecting the first drive wheel and the second drive wheel.

[0010] Optionally, the top of the winding turntable is provided with several sets of positioning seats, which are arranged in a circular array with the center of the winding turntable as the center. The top of the positioning seats is provided with multiple positioning holes facing the center of the winding turntable, and positioning tubes are connected to the positioning holes.

[0011] Optionally, the positioning tube includes a long positioning tube and a short positioning tube. The long positioning tube is inserted into the positioning hole on the side of the positioning seat near the center of the winding turntable, and the short positioning tube is inserted into the positioning hole on the side of the positioning seat away from the center of the winding turntable.

[0012] Optionally, the guide tube is composed of an integrally formed straight tube section and an inclined tube section. The end of the straight tube section away from the inclined tube section is welded to the support base and communicates with the cut-off through hole. The extension line of the end of the inclined tube section away from the straight tube section is located between the long positioning tube and the short positioning tube.

[0013] Optionally, the fixed base has two cutting through holes, and the movable base is fitted close to the fixed base.

[0014] Optionally, a telescopic cylinder is fixed to the side wall of the support base, and the telescopic end of the telescopic cylinder is fixed to one side wall of the movable base by a fixing clamp.

[0015] In summary, this utility model has at least one of the following beneficial effects:

[0016] This invention utilizes two winding machines, a cutting and switching mechanism, and two guide tubes. When one winding machine is fully wound with steel wire, the cutting and switching mechanism cuts the wire. Simultaneously, one end of the front end of the wire is transported to the other winding machine, achieving seamless connection of the wire winding without requiring the front-end equipment to stop. After switching one winding machine to wind the wire, the wire already wound on the other winding machine can be removed during the winding process, greatly improving the efficiency of wire winding. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the cutting and switching mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the fixing base structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the movable seat structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the winding machine structure of this utility model;

[0023] Figure 6 This utility model Figure 5 A top-view structural diagram.

[0024] Explanation of reference numerals in the attached drawings: 1. Winding machine; 101. Support column; 102. Drive shaft; 103. Winding turntable; 103a. Positioning seat; 103b. Positioning hole; 103c. Long positioning tube; 103d. Short positioning tube; 104. Gear motor; 105. First drive wheel; 106. Second drive wheel; 107. Drive belt; 2. Cutting and switching mechanism; 201. Support seat; 202. Fixed seat; 203. Cutting through hole; 204. Movable seat; 205. Guide through hole; 3. Guide tube; 301. Straight tube section; 302. Inclined tube section; 4. First support; 5. Second support; 6. Third support; 7. Telescopic cylinder; 8. Fixed clamp. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Example 1

[0029] Reference Figures 1-4 This utility model discloses a winding device for steel wire production, including two winding machines 1 and a cutting and switching mechanism 2; the cutting and switching mechanism 2 includes a support base 201, a fixed base 202 is provided on the side wall of the support base 201, two cutting through holes 203 are opened on the fixed base 202, a movable base 204 is provided on one side of the fixed base 202, and a guide through hole 205 is opened on the movable base 204; it also includes a guide tube 3 corresponding to the winding machine 1, one end of the guide tube 3 is connected to the cutting through hole 203, and the other end of the guide tube 3 is located on one side of the winding machine 1.

[0030] With the above structure, the front-end steel wire passes sequentially through the guide through hole 205 in the movable seat 204, one of the cutting through holes 203 in the fixed seat 202, and one of the guide tubes 3 to one of the winding machines 1. Two winding machines 1 are used for winding. When one winding machine 1 is full of steel wire, the movable seat 204 of the cutting switching mechanism 2 moves along the fixed seat 202 by controlling it. The side of the movable seat 204 facing the fixed seat 202 will cut the steel wire. At the same time, one end of the front-end steel wire will move from the guide through hole 205 in the movable seat 204 to the other cutting through hole 203 in the fixed seat 202, and then be transported along the inside of the cutting through hole 203 and the other guide tube 3 to the other winding machine 1, realizing seamless connection of steel wire winding without the need for the front-end equipment to stop working. When switching one winding machine 1 to wind the steel wire, the steel wire that has been wound on the other winding machine 1 can be removed during the winding process, which greatly improves the efficiency of steel wire winding.

[0031] In detail, this embodiment also includes a first support 4, a second support 5, and a third support 6. One end of each of the two guide tubes 3 is placed on the first support 4, the other end of one guide tube 3 is placed on the second support 5, and the other end of the other guide tube 3 is placed on the third support 6. The arrangement of the first support 4, the second support 5, and the third support 6 can ensure the stability of the position of the two guide tubes 3, ensuring that the steel wire can be smoothly guided onto the winding machine 1.

[0032] Reference Figure 2 In detail, in this embodiment, the fixed seat 202 has two cutting through holes 203. The movable seat 204 is fitted close to the fixed seat 202. The guide through hole 205 in the movable seat 204 and the inner edge of the cutting through hole 203 in the fixed seat 202 can be cut to allow the movable seat 204 to quickly cut the steel wire as it moves along the surface of the fixed seat 202. In detail, in this embodiment, a telescopic cylinder 7 is fixed to the side wall of the support seat 201. The telescopic end of the telescopic cylinder 7 is fixed to one side wall of the movable seat 204 by a fixing clamp 8. The telescopic cylinder 7 can be a pneumatic cylinder or a hydraulic cylinder. The telescopic cylinder 7 controls the movement of the movable seat 204, so that while the movable seat 204 cuts the steel wire, one end of the front end of the steel wire moves within the movable seat 204 to the side of the other cutting through hole 203 in the fixed seat 202, and is then transported along the inside of the cutting through hole 203 and another guide tube 3 to another winding machine 1.

[0033] Example 2

[0034] Combination Figure 5 and Figure 6Based on the same concept as in Embodiment 1, this wire production winding device further includes a winding machine 1 comprising a support column 101. A drive shaft 102 is rotatably connected to the top of the support column 101. A winding turntable 103 is fixed to the top of the drive shaft 102. A reduction motor 104 is fixed to one side of the support column 101. A first drive wheel 105 is fixedly sleeved at the output end of the reduction motor 104. A second drive wheel 106 is fixedly sleeved on the outside of the drive shaft 102. A drive belt 107 connects the first drive wheel 105 and the second drive wheel 106. By controlling the reduction motor 104, the reduction motor 104 drives the drive shaft 102 to rotate via the first drive wheel 105, the second drive wheel 106, and the drive belt 107, thereby driving the winding turntable 103 above to rotate, thus winding the wire extending from the guide tube 3.

[0035] In detail, the top of the winding turntable 103 is provided with several sets of positioning seats 103a, which are arranged in a circular array with the center of the winding turntable 103 as the center. The top of the positioning seats 103a is provided with multiple positioning holes 103b facing the center of the winding turntable 103, and positioning tubes are connected to the positioning holes 103b. By setting the positioning tubes above the several sets of positioning seats 103a, the diameter of the wound wire rope coil can be changed.

[0036] In other embodiments, the positioning tube includes a long positioning tube 103c and a short positioning tube 103d. The long positioning tube 103c is inserted into a positioning hole 103b on the side of the positioning seat 103a near the center of the winding turntable 103, and the short positioning tube 103d is inserted into a positioning hole 103b on the side of the positioning seat 103a away from the center of the winding turntable 103. The guide tube 3 is composed of an integrally formed straight tube section 301 and an inclined tube section 302. The end of the straight tube section 301 away from the inclined tube section 302 is welded to the support seat 201 and communicates with the cut-off through hole 203. The extension line of the end of the inclined tube section 302 away from the straight tube section 301 is located between the long positioning tube 103c and the short positioning tube 103d. The inclined tube section 302 is designed so that the steel wire extends out of the inclined tube section 302 and is conveyed between the long positioning tube 103c and the short positioning tube 103d. As the steel wire is continuously conveyed, the winding turntable 103 is driven to rotate, and the steel wire will be wound between the long positioning tube 103c and the short positioning tube 103d to form a steel wire roll.

[0037] Working principle:

[0038] When the front-end equipment is operating without stopping, the front-end steel wire continuously passes through the guide through hole 205 in the movable seat 204, and then sequentially through one of the cutting through holes 203 and one of the guide tubes 3 to one of the winding machines 1. When the winding machine 1 needs to wind the steel wire, it starts the reduction motor 104 below. The reduction motor 104 drives the winding turntable 103 to rotate through the first transmission wheel 105, the second transmission wheel 106, the transmission belt 107 and the transmission shaft 102. After the steel wire extends out from the inclined tube section 302, it is conveyed between the long positioning tube 103c and the short positioning tube 103d. As the steel wire is continuously conveyed, the winding turntable 103 is driven to rotate, and the steel wire will be wound between the long positioning tube 103c and the short positioning tube 103d to form a steel wire roll.

[0039] When the aforementioned winding machine 1 is fully wound with steel wire, the telescopic cylinder 7 will simultaneously start another winding machine 1. The telescopic cylinder 7 will drive the movable seat 204 to move, cutting the steel wire. At the same time, one end of the front end of the steel wire will move within the movable seat 204 to the side of another cutting through hole 203 within the fixed seat 202. It will then be transported along the inside of the cutting through hole 203 and another guide pipe 3 to another winding machine 1 for winding. During the winding process, the steel wire that has already been wound on the previous winding machine 1 can be removed.

[0040] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A winding device for steel wire production, characterized in that: include At least two winding machines (1); Cut-off switching mechanism (2); includes a support base (201), a fixed base (202) is provided on the side wall of the support base (201), a plurality of cutting through holes (203) are opened on the fixed base (202), a movable base (204) is provided on one side of the fixed base (202), and a guide through hole (205) is opened on the movable base (204). It also includes a guide tube (3) corresponding to the winding machine (1), one end of which is connected to the cutting through hole (203), and the other end of which is located on one side of the winding machine (1).

2. The winding device for steel wire production according to claim 1, characterized in that: It also includes a first support (4), a second support (5) and a third support (6), with one end of each of the two guide tubes (3) placed on the first support (4), the other end of one of the guide tubes (3) placed on the second support (5), and the other end of the other guide tube (3) placed on the third support (6).

3. The winding device for steel wire production according to claim 1, characterized in that: The winding machine (1) includes a support column (101), a drive shaft (102) is rotatably connected to the top of the support column (101), a winding turntable (103) is fixed to the top of the drive shaft (102), a reduction motor (104) is fixed to one side of the support column (101), a first drive wheel (105) is fixedly sleeved at the output end of the reduction motor (104), a second drive wheel (106) is fixedly sleeved on the outside of the drive shaft (102), and a drive belt (107) is connected between the first drive wheel (105) and the second drive wheel (106).

4. A winding device for steel wire production according to claim 3, characterized in that: The top of the take-up turntable (103) is provided with several sets of positioning seats (103a). The several sets of positioning seats (103a) are arranged in a circular array with the center of the take-up turntable (103) as the center. The top of the positioning seat (103a) is provided with multiple positioning holes (103b) facing the center of the take-up turntable (103). Positioning tubes are connected to the positioning holes (103b).

5. A winding device for steel wire production according to claim 4, characterized in that: The positioning tube includes a long positioning tube (103c) and a short positioning tube (103d). The long positioning tube (103c) is inserted into a positioning hole (103b) on the positioning seat (103a) near the center of the winding turntable (103), and the short positioning tube (103d) is inserted into a positioning hole (103b) on the positioning seat (103a) away from the center of the winding turntable (103).

6. A winding device for steel wire production according to claim 5, characterized in that: The guide tube (3) is composed of an integrally formed straight tube section (301) and an inclined tube section (302). The end of the straight tube section (301) away from the inclined tube section (302) is welded to the support base (201) and connected to the cut-off through hole (203). The extension line of the end of the inclined tube section (302) away from the straight tube section (301) is located between the long positioning tube (103c) and the short positioning tube (103d).

7. A winding device for steel wire production according to claim 1, characterized in that: The fixed seat (202) has two cutting through holes (203), and the movable seat (204) is fitted close to the fixed seat (202).

8. A winding device for steel wire production according to any one of claims 1-7, characterized in that: The side wall of the support base (201) is fixed with a telescopic cylinder (7), and the telescopic end of the telescopic cylinder (7) is fixed to one side wall of the movable base (204) by a fixing clamp (8).

Images