Adjustable shaping device for aluminum alloy photovoltaic profiles

Abstract

The utility model relates to profile shaping field discloses a shaping device for adjustable aluminium alloy photovoltaic section bar, including base, the inside fixed connection of base has hydraulic cylinder no.

Description

Technical Field

[0001] This utility model relates to the field of profile shaping, and in particular to a shaping device for adjustable aluminum alloy photovoltaic profiles. Background Technology

[0002] Adjustable aluminum alloy photovoltaic profile shaping equipment is a key piece of equipment in the production of aluminum alloy photovoltaic profiles. During the production of aluminum alloy photovoltaic profiles, due to processes such as extrusion and cooling, the profiles are prone to bending and deformation, which affects the installation and performance of photovoltaic modules. It is mainly used to correct the deformation of aluminum alloy photovoltaic profiles caused by factors such as temperature and stress during the production process, so as to ensure that the profiles meet strict quality standards and usage requirements.

[0003] In adjustable aluminum alloy photovoltaic profile forming devices, the mold clamping structure is crucial. It mainly consists of a clamping base, an adjusting component, and a clamping element. The clamping base is generally made of high-strength alloy material and is firmly installed on the main body of the forming device, providing a solid foundation for the entire clamping structure. The adjusting component includes a screw, a slider, and a guide rail. The screw engages with the slider through a thread, and when the screw is rotated, the slider can slide precisely in a straight line on the guide rail.

[0004] Existing adjustable aluminum alloy photovoltaic profile forming devices have shortcomings in mold clamping, making it difficult to achieve fast and stable clamping. Traditional clamping structures often rely on manual adjustment of the screw, which is cumbersome and time-consuming, hindering rapid mold installation and severely impacting production efficiency. Furthermore, uneven clamping force distribution is a significant issue, leading to slight mold shifts or localized loosening during the forming process, resulting in decreased forming accuracy and lower product yield. Therefore, an adjustable aluminum alloy photovoltaic profile forming device is proposed to address these problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an adjustable aluminum alloy photovoltaic profile shaping device, which aims to improve the problem of the inability to quickly and securely clamp the material in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An adjustable aluminum alloy photovoltaic profile shaping device includes a base, a hydraulic cylinder two fixedly connected inside the base, a rotating column rotatably connected to the outer wall of the hydraulic cylinder two, a moving rod rotatably connected to the outer wall of the rotating column, a top block fixedly connected to the drive end of the hydraulic cylinder two, a tension rod rotatably connected to the outer wall of the top block, the other side of the tension rod rotatably connected to the outer wall of the moving rod, a mold rotatably connected to the top of the moving rod, and a shock-absorbing component provided on the top of the base.

[0008] As a further description of the above technical solution:

[0009] The shock absorption assembly includes a limiting column, the outer wall of which is fitted with a shock absorption spring, and one end of the limiting column is fixedly connected to a top plate;

[0010] As a further description of the above technical solution:

[0011] A hydraulic cylinder is fixedly connected to the top of the top plate, and a pressure plate is fixedly connected to the drive end of the hydraulic cylinder.

[0012] As a further description of the above technical solution:

[0013] A locking block is fixedly connected to the bottom of the pressure plate, a locking spring is fixedly connected inside the locking block, a fixing post is fixedly connected to the other end of the locking spring, and a pressure block is movably connected to the bottom of the locking block.

[0014] As a further description of the above technical solution:

[0015] The top of the shock-absorbing spring is fixedly connected to the bottom of the top plate, and the bottom of the shock-absorbing spring is fixedly connected to the top of the pressure plate;

[0016] As a further description of the above technical solution:

[0017] The outer wall of the limiting column is slidably connected to the inside of the pressure plate, and multiple support columns are fixedly connected to the top of the base;

[0018] As a further description of the above technical solution:

[0019] The bottom of the mold is slidably connected to the top of the base, and the top block is slidably connected to the inside of the base;

[0020] As a further description of the above technical solution:

[0021] The outside of the fixed column is in contact with the inside of the pressure block, and the top of the support column is fixedly connected to the bottom of the top plate.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, after the operator starts the second hydraulic cylinder, the second hydraulic cylinder retracts inward, driving the top block connected to the drive end to move inward together, driving the rotating column outside the second hydraulic cylinder to rotate. The movement of the top block pulls the tension rod down along a specific trajectory. The tension rod drives the moving rod to tighten, so that the mold fixed on the top of the moving rod slides inward on the base, accurately positioning and fixing the aluminum alloy photovoltaic profile to be processed.

[0024] 2. In this utility model, the locking block structure fixed at the bottom of the pressure plate is ingenious. It has multiple protrusions on the outside and a locking spring and a fixing post are fixedly connected inside. The bottom is movably connected to the pressure block. When the locking block and the pressure block interact, the locking spring pushes the fixing post to make it accurately embed into the inside of the pressure block, ensuring a stable connection between the two. Considering that long-term use may cause damage to the pressure block, it can be easily disassembled by simply rotating the pressure block, which facilitates subsequent replacement and maintenance, effectively improving the convenience of device maintenance and service life. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of an adjustable aluminum alloy photovoltaic profile shaping device proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the base of an adjustable aluminum alloy photovoltaic profile shaping device proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the pressure plate of an adjustable aluminum alloy photovoltaic profile shaping device proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the pressing block of an adjustable aluminum alloy photovoltaic profile shaping device proposed in this utility model.

[0029] Legend:

[0030] 1. Base; 2. Support column; 3. Top plate; 4. Hydraulic cylinder one; 5. Limiting column; 6. Shock-absorbing spring; 7. Pressure plate; 8. Mold; 9. Hydraulic cylinder two; 10. Rotating column; 11. Moving rod; 12. Tensioning rod; 13. Top block; 14. Pressure block; 15. Clamping block; 16. Clamping spring; 17. Fixed column. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 and Figure 2This utility model provides an embodiment of an adjustable aluminum alloy photovoltaic profile shaping device, comprising a base 1, a hydraulic cylinder 9 fixedly connected inside the base 1, a rotating column 10 rotatably connected to the outer wall of the hydraulic cylinder 9, a moving rod 11 rotatably connected to the outer wall of the rotating column 10, a top block 13 fixedly connected to the drive end of the hydraulic cylinder 9, and when the hydraulic cylinder 9 is activated, the top block 13 moves linearly accordingly. A tension rod 12 is rotatably connected to the outer wall of the top block 13, and the other side of the tension rod 12 is rotatably connected to the outer wall of the moving rod 11. A mold 8 is rotatably connected to the top end of the moving rod 11. When the hydraulic cylinder 9 is activated, it pulls the top block 13 inward, causing the top block 13 to move the tension rod 12 downward, tightening the moving rod 11 and fixing it in place. The mold 8 at the top of the moving rod 11 slides inward on the base 1 to precisely position and initially fix the aluminum alloy photovoltaic profile to be processed. The bottom of the mold 8 is slidably connected to the top of the base 1, and the top block 13 is slidably connected to the inside of the base 1 to ensure the stability of the movement. The top of the base 1 is provided with a shock-absorbing component, which includes a limiting column 5. The outer wall of the limiting column 5 is fitted with a shock-absorbing spring 6. One end of the limiting column 5 is fixedly connected to the top plate 3. The top of the shock-absorbing spring 6 is fixedly connected to the bottom of the top plate 3, and the bottom of the shock-absorbing spring 6 is fixedly connected to the top of the pressure plate 7. The pressure plate 7 can slide smoothly on the outer wall of the limiting column 5. This design enables the shock-absorbing spring 6 to effectively absorb and buffer the impact force when the device is working, thus extending the service life of the device.

[0033] Reference Figure 3 and Figure 4 A hydraulic cylinder 4 is fixedly connected to the top of the top plate 3. A pressure plate 7 is fixedly connected to the drive end of the hydraulic cylinder 4 to ensure a firm connection and efficient power transmission. A locking block 15 is fixedly connected to the bottom of the pressure plate 7. The locking block 15 has multiple protrusions on its exterior. A locking spring 16 is fixedly connected inside the locking block 15. A fixing post 17 is fixedly connected to the other end of the locking spring 16. A pressure block 14 is movably connected to the bottom of the locking block 15. The locking block 15 and the pressure block 14 interact with each other. The fixing post 17 is activated by the locking spring 16. The pressure block 14 can be accurately embedded inside, ensuring a stable connection. Prolonged use will damage the pressure block 14. By rotating the pressure block 14 and using the cooperation of its groove and the locking block 15, it can be easily removed for replacement or repair. The outer wall of the limiting column 5 is slidably connected to the inside of the pressure plate 7. Multiple support columns 2 are fixedly connected to the top of the base 1. The outside of the fixed column 17 is in contact with the inside of the pressure block 14. The top of the support column 2 is fixedly connected to the bottom of the top plate 3, providing stable support for the top plate 3.

[0034] Working principle: The operator activates hydraulic cylinder 29, which retracts inward. A top block 13 is connected to the drive end of hydraulic cylinder 29. A rotating column 10 rotates on the outside of hydraulic cylinder 29, and a moving rod 11 rotates at one end of the rotating column 10. A mold 8 is fixed to the top of the moving rod 11. A tension rod 12 rotates in the middle of the moving rod 11, rotating on the top block 13. When the top block 13 retracts inward, it pulls the tension rod 12 downward along a specific trajectory. Hydraulic cylinder 29 is activated, pulling the top block 13 inward. The top block 13 drives the tension rod 12 downward, tightening the moving rod 11. The mold 8, fixed to the top of the moving rod 11, slides inward on the base 1, precisely positioning and fixing the aluminum alloy photovoltaic profile to be processed. The hydraulic cylinder is then activated. Hydraulic cylinder 4 drives pressure plate 7 downward. The inside of pressure plate 7 slides on limiting post 5. Limiting post 5 restricts the movement of pressure plate 7, ensuring that pressure plate 7 remains vertical during descent and achieving precise downward pressure. A locking block 15 is fixed at the bottom of pressure plate 7. A locking spring 16 is fixed inside the locking block 15. A fixing post 17 is fixed at the other end of the locking spring 16. The fixing post 17 slides inside the locking block 15. The outside of the locking block 15 has multiple protrusions. The top of pressure block 14 also has multiple grooves for engaging with the outside of the locking block 15. During the engagement of pressure block 14 and locking block 15, the fixing post 17 is squeezed. The fixing post 17 squeezes the locking spring 16. The locking spring 16 releases elastic potential energy and pushes the fixing post 17 into the groove of pressure block 14.

[0035] When the shaping is finished, the drive end of hydraulic cylinder 2 9 pushes the tension rod 12 to move the mold 8 to both sides. At the same time, the top block 13 pushes out the processed aluminum alloy photovoltaic profile. When hydraulic cylinder 1 4 pulls the pressure plate 7 upward, the pressure plate 7 squeezes the shock-absorbing spring 6 to prevent the device from being damaged due to too fast lifting. The shock-absorbing spring 6 absorbs the impact force during the rising process through compression deformation, effectively avoiding damage to the equipment caused by excessive speed. Long-term use will damage the pressure block 14. By rotating the pressure block 14 and using the cooperation between its groove and the locking block 15, it can be easily removed for replacement or repair, which greatly improves the maintenance convenience and service life of the equipment.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An adjustable aluminum alloy photovoltaic profile shaping device, comprising a base (1), characterized in that: A hydraulic cylinder two (9) is fixedly connected inside the base (1). A rotating column (10) is rotatably connected to the outer wall of the hydraulic cylinder two (9). A moving rod (11) is rotatably connected to the outer wall of the rotating column (10). A top block (13) is fixedly connected to the driving end of the hydraulic cylinder two (9). A tension rod (12) is rotatably connected to the outer wall of the top block (13). The other side of the tension rod (12) is rotatably connected to the outer wall of the moving rod (11). A mold (8) is rotatably connected to the top of the moving rod (11). A shock-absorbing component is provided on the top of the base (1).

2. The adjustable aluminum alloy photovoltaic profile shaping device according to claim 1, characterized in that: The shock absorption assembly includes a limiting column (5), the outer wall of which is fitted with a shock absorption spring (6), and one end of the limiting column (5) is fixedly connected to a top plate (3).

3. The adjustable aluminum alloy photovoltaic profile shaping device according to claim 2, characterized in that: A hydraulic cylinder (4) is fixedly connected to the top of the top plate (3), and a pressure plate (7) is fixedly connected to the driving end of the hydraulic cylinder (4).

4. The adjustable aluminum alloy photovoltaic profile shaping device according to claim 3, characterized in that: The bottom of the pressure plate (7) is fixedly connected to a locking block (15), and the inside of the locking block (15) is fixedly connected to a locking spring (16). The other end of the locking spring (16) is fixedly connected to a fixing post (17), and the bottom of the locking block (15) is movably connected to a pressure block (14).

5. The adjustable aluminum alloy photovoltaic profile shaping device according to claim 3, characterized in that: The top of the shock-absorbing spring (6) is fixedly connected to the bottom of the top plate (3), and the bottom of the shock-absorbing spring (6) is fixedly connected to the top of the pressure plate (7).

6. The adjustable aluminum alloy photovoltaic profile shaping device according to claim 4, characterized in that: The outer wall of the limiting column (5) is slidably connected to the inside of the pressure plate (7), and a plurality of support columns (2) are fixedly connected to the top of the base (1).

7. The adjustable aluminum alloy photovoltaic profile shaping device according to claim 1, characterized in that: The bottom of the mold (8) is slidably connected to the top of the base (1), and the top block (13) is slidably connected to the inside of the base (1).

8. The adjustable aluminum alloy photovoltaic profile shaping device according to claim 6, characterized in that: The outside of the fixed column (17) is in contact with the inside of the pressure block (14), and the top of the support column (2) is fixedly connected to the bottom of the top plate (3).

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