Corrugated packing processing metal sheet processing device

Abstract

The utility model discloses a corrugated filler processing is with metal sheet processing device, including main support, the left side fixed mounting of corrugated forming device has at main support top, corrugated forming device includes mounting seat, drive extruding roller and from drive extruding roller, the surface of drive extruding roller and from drive extruding roller is provided with drive extruding tooth and from drive extruding tooth respectively, and drive extruding tooth and from drive extruding tooth interlock and drive extruding tooth and from drive extruding tooth between leave the gap for steel band to pass through, when drive extruding roller and from drive extruding roller rotate, and the steel band after drive extruding tooth and from drive extruding tooth is continuously extruded into corrugated, corrugated forming device still includes steel band inlet device, the utility model discloses compared with transmission's punch type structure, the continuity of this scheme is good, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of packing processing, specifically a metal sheet processing device for corrugated packing processing. Background Technology

[0002] Orifice plate corrugated packing is widely used in environmental protection, chemical, and petroleum industries. Specifically, it is used for gas-liquid two-phase mass transfer. Orifice plate corrugated packing is assembled by punching holes and rolling small and large corrugations on the surface of stainless steel thin plates. It consists of several metal corrugated sheets with parallel and perpendicular corrugations. It has the characteristics of low resistance, uniform gas-liquid distribution, high efficiency, large throughput, and insignificant effects. It is mainly used in petrochemical plants such as spray towers.

[0003] For example, patent CN219703122U discloses an embossing device for filler processing, including a stamping machine and an embossing mold. A heat-insulating hollow box is fixedly connected to the outer wall of the stamping machine. Rectangular material holes are opened on both sides of the outer wall of the heat-insulating hollow box. A heat-conducting cover is fixedly connected to the inner wall of the heat-insulating hollow box. Multiple through holes are opened on the lower surface of the heat-insulating hollow box, and electric heating tubes are fixedly connected to the walls of the through holes. A heat-conducting mesh block is fixedly connected to the top of the multiple electric heating tubes. A bent pipe is fixedly connected to the outer wall of the heat-insulating hollow box at the heat-conducting cover. This is a utility model.

[0004] The aforementioned patented filler embossing device has the ability to heat metal materials, thereby reducing the hardness of the metal materials and decreasing the error in the metal material embossing process. In addition, the filler embossing device also has the function of cleaning burrs after punching metal materials, improving the quality of metal corrugated filler embossing and improving the reliability of the filler embossing device. However, the disadvantage of the aforementioned patent is that it uses a reciprocating stamping machine and stamping die to achieve corrugation forming. During stamping, the metal material needs to be paused to achieve the forming of the material, resulting in poor work continuity.

[0005] Therefore, it is necessary to improve such a structure to overcome the above-mentioned defects. Utility Model Content

[0006] The purpose of this invention is to provide a metal sheet processing device for corrugated filler processing, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A metal sheet processing device for corrugated filler processing includes a main support; a corrugated forming device is fixedly installed on the top left side of the main support; the corrugated forming device includes a mounting base, an active extrusion roller, and a driven extrusion roller; the surfaces of the active extrusion roller and the driven extrusion roller are respectively provided with active extrusion teeth and driven extrusion teeth, which mesh with each other and leave a gap between them for the steel strip to pass through; when the active extrusion roller and the driven extrusion roller rotate, the steel strip passing between the active extrusion teeth and the driven extrusion teeth is continuously extruded into a corrugated shape; the corrugated forming device also includes a steel strip feeding device; the steel strip feeding device includes a mounting plate, which is fixedly installed on the side of a fixed shaft seat; guide plates are also symmetrically installed on the top of the mounting plate, and guide grooves are opened at the bottom of the guide plates.

[0009] Furthermore, the active extrusion roller is fixedly mounted on the active roller shaft, and both ends of the active roller shaft are rotatably mounted on the fixed shaft seat via bearings; the fixed shaft seat is fixedly mounted on the top of the mounting base; the driven extrusion roller is fixedly mounted on the driven roller shaft, and both ends of the driven roller shaft are rotatably mounted on the movable shaft seat via bearings; the movable shaft seat is located inside the fixed shaft seat.

[0010] Furthermore, one end of the driving roller passes through the fixed shaft seat and is connected to the output shaft of the forming motor via a coupling; at the same time, a driving gear is fixedly installed on the end of the driving roller passing through the fixed shaft seat; the driven roller near the driving gear passes through both the movable shaft seat and the fixed shaft seat and is fixedly installed with a driven gear; the driving gear and the driven gear mesh with each other.

[0011] Furthermore, the fixed shaft seat has a clearance groove on the side near the driven gear to allow the driven roller shaft to move up and down.

[0012] Furthermore, the lower part of the movable shaft seat is fixedly installed on the top of the first lifting platform via the first column, and a lifting hydraulic cylinder is provided below the first lifting platform. The lifting hydraulic cylinder is fixedly installed on the top of the mounting base. A guide shaft is also vertically installed on the top of the mounting base. The guide shaft passes through the first lifting platform and is slidably connected to the first lifting platform via a linear bearing.

[0013] Furthermore, the top of the mounting plate has a first waist hole, and the guide plate has a countersunk hole; the mounting plate and the guide plate are fixedly connected by bolts, and the bolts pass through the first waist hole and the countersunk hole to fix the guide plate to the mounting plate; the distance between the two mounting plates can be adjusted by adjusting the position of the mounting plate.

[0014] Furthermore, a corrugated plate auxiliary output device is also provided on the right side of the corrugated forming device; the corrugated plate auxiliary output device includes a slide rail, a clamping cylinder, and a moving drive device; a moving platform is slidably mounted on the slide rail via a slider; a cylinder mounting arm is fixedly mounted on the top of the moving platform, the cylinder mounting arm extends to the left, and a clamping cylinder is fixedly mounted forward at the left end of the cylinder mounting arm, with a gripper fixedly mounted on the clamping cylinder; the moving drive device includes a driving synchronous pulley and a driven synchronous pulley, and a drive motor that drives the driving synchronous pulley to rotate; a synchronous belt is drivingly connected between the driving synchronous pulley and the driven synchronous pulley, both of which are rotatably mounted on the top of the main support, and the drive motor is located below the driving synchronous pulley and fixedly mounted on the main support; the rear side of the moving platform is fixedly connected to a section of the synchronous belt via a synchronous belt clamp.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] Compared to the stamping structure of the transmission system, this solution has better continuity and improves production efficiency;

[0017] Before entering the active and driven extrusion rollers, the steel strip passes between the guide grooves of the mounting plate and the guide plate, thus regulating the feeding of the steel strip. Attached Figure Description

[0018] Figure 1 A schematic diagram of a metal sheet processing device for corrugated filler processing.

[0019] Figure 2 This is a front view of a metal sheet processing apparatus for corrugated filler processing.

[0020] Figure 3 A side view of a metal sheet processing apparatus for corrugated filler processing.

[0021] Figure 4 A top view of a metal sheet processing apparatus for corrugated filler processing.

[0022] Figure 5 A schematic diagram of the corrugated forming device in a metal sheet processing apparatus for corrugated filler processing.

[0023] Figure 6 This is a front view of the corrugated forming device in a metal sheet processing apparatus for corrugated filler processing.

[0024] Figure 7 A schematic diagram of the corrugated plate auxiliary output device in a metal sheet processing apparatus for corrugated filler processing. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0026] Please see Figure 1-7 A metal sheet processing device for corrugated filler processing includes a main support 1; a corrugated forming device 2 is fixedly installed on the top left side of the main support 1.

[0027] The corrugated forming device 2 includes a mounting base 240, an active extrusion roller 210, and a driven extrusion roller 220. The surfaces of the active extrusion roller 210 and the driven extrusion roller 220 are respectively provided with active extrusion teeth 211 and driven extrusion teeth 221. The active extrusion teeth 211 and the driven extrusion teeth 221 mesh with each other, and a gap is left between the active extrusion teeth 211 and the driven extrusion teeth 221 to allow the steel strip to pass through. When the active extrusion roller 210 and the driven extrusion roller 220 rotate, the steel strip passing between the active extrusion teeth 211 and the driven extrusion teeth 221 is continuously extruded into a corrugated shape.

[0028] Specifically, the active extrusion roller 210 is fixedly mounted on the active roller shaft 212, and both ends of the active roller shaft 212 are rotatably mounted on the fixed shaft seat 213 via bearings; the fixed shaft seat 213 is fixedly mounted on the top of the mounting base 240; the driven extrusion roller 220 is fixedly mounted on the driven roller shaft 222, and both ends of the driven roller shaft 222 are rotatably mounted on the movable shaft seat 223 via bearings; the movable shaft seat 223 is located inside the fixed shaft seat 213.

[0029] One end of the driving roller 212 passes through the fixed shaft seat 213 and is connected to the output shaft of the forming motor 215 via a coupling; at the same time, a driving gear 214 is fixedly installed on the end of the driving roller 212 that passes through the fixed shaft seat 213; the end of the driven roller 222 that is close to the driving gear 214 passes through both the movable shaft seat 223 and the fixed shaft seat 213 and is fixedly installed with a driven gear 224; the driving gear 214 and the driven gear 224 mesh with each other;

[0030] When the forming motor 215 drives the active roller 212 to rotate, the active roller 212 drives the driven roller 222 through the meshing active gear 214 and driven gear 224; ultimately, the active extrusion roller 210 and the driven extrusion roller 220 rotate synchronously, thereby causing the steel strip passing between the active extrusion teeth 211 and the driven extrusion teeth 221 to be continuously extruded into a corrugated shape.

[0031] It is worth noting that the fixed shaft seat 213 has a clearance groove 216 on the side near the driven gear 224 for the driven roller shaft 222 to move up and down.

[0032] In this solution, the gap between the active extrusion roller 210 and the driven extrusion roller 220 is adjusted to adapt to different production conditions (e.g., different thicknesses of steel strip require different gaps between the active extrusion roller 210 and the driven extrusion roller 220). Of course, this adjustment has a range, that is, while the driven extrusion roller 220 moves up and down, it should ensure that the active extrusion teeth 211 and the driven extrusion teeth 221 are engaged.

[0033] The movable shaft seat 223 is fixedly installed on the top of the first lifting platform 230 via the first column 231. A lifting hydraulic cylinder 232 is provided below the first lifting platform 230 and is fixedly installed on the top of the mounting base 240. A guide shaft 241 is also vertically installed on the top of the mounting base 240. The guide shaft 241 passes through the first lifting platform 230 and is slidably connected to the first lifting platform 230 via a linear bearing.

[0034] The corrugated forming device 2 also includes a steel strip feeding device 250; the steel strip feeding device 250 includes a mounting plate 251, which is fixedly installed on the side of the fixed shaft seat 213 and is located at a horizontal height between the active extrusion roller 210 and the driven extrusion roller 220.

[0035] The top of the mounting plate 251 is also symmetrically equipped with guide plates 252, and the bottom of the guide plates 252 is provided with guide grooves 253.

[0036] Before entering the active extrusion roller 210 and the driven extrusion roller 220, the steel strip passes between the guide groove 253 of the mounting plate 251 and the guide plate 252, thereby standardizing the feeding of the steel strip; preventing the steel strip from causing subsequent steel strips to swing after entering the active extrusion roller 210 and the driven extrusion roller 220.

[0037] In this design, the top of the mounting plate 251 is provided with a first waist hole 255, and the guide plate 252 is provided with a countersunk hole 254. The mounting plate 251 and the guide plate 252 are fixedly connected by bolts, which pass through the first waist hole 255 and the countersunk hole 254 to fix the guide plate 252 to the mounting plate 251. By adjusting the position of the mounting plate 251, the distance between the two mounting plates 251 can be adjusted to accommodate steel strips of different widths.

[0038] When this utility model is working, one end of the steel strip enters the gap of the corrugated forming device 2 through the steel strip feeding device 250. The steel strip is continuously squeezed into a corrugated shape between the active extrusion tooth 211 and the driven extrusion tooth 221.

[0039] Meanwhile, in some embodiments of this solution, when the steel strip is difficult to output from the corrugated forming device 2, such as Figure 2 and 7 As shown, a corrugated plate auxiliary output device 3 is also provided on the right side of the corrugated forming device 2; the corrugated plate auxiliary output device 3 includes a slide rail 301, a clamping cylinder 304 and a moving drive device 306; a moving platform 302 is slidably mounted on the slide rail 301 via a slider; a cylinder mounting arm 303 is fixedly mounted on the top of the moving platform 302, the cylinder mounting arm 303 extends to the left, and a clamping cylinder 304 is fixedly mounted forward on the left end of the cylinder mounting arm 303, and a gripper 305 is fixedly mounted on the clamping cylinder 304;

[0040] The mobile drive device 306 includes a driving synchronous pulley 307 and a driven synchronous pulley 308, as well as a drive motor 310 that drives the driving synchronous pulley 307 to rotate. A synchronous belt 309 is connected between the driving synchronous pulley 307 and the driven synchronous pulley 308. Both the driving synchronous pulley 307 and the driven synchronous pulley 308 are rotatably mounted on the top of the main support 1. The drive motor 310 is located below the driving synchronous pulley 307 and is fixedly mounted on the main support 1. The rear side of the mobile platform 302 is fixedly connected to a section of the synchronous belt 309 through a synchronous belt clamp 311.

[0041] The clamping cylinder 304 drives the gripper 305 to clamp the steel strip. Then the moving drive device 306 drives the moving table 302 to move the steel strip to the right. After moving to the right end of the slide rail 301, the clamping cylinder 304 is driven to release. The corrugated plate auxiliary output device 3 assists in dragging the formed steel strip from the right side of the corrugated forming device 2.

[0042] Compared to the stamping structure of transmission, this solution has better continuity and improves production efficiency.

[0043] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connect" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

Claims

1. A metal sheet processing device for corrugated filler processing, comprising a main support; a corrugated forming device is fixedly installed on the top left side of the main support; characterized in that, The corrugated forming device includes a mounting base, an active extrusion roller, and a driven extrusion roller. The surfaces of the active and driven extrusion rollers are respectively provided with active extrusion teeth and driven extrusion teeth, which mesh with each other, with a gap between them for the steel strip to pass through. When the active and driven extrusion rollers rotate, the steel strip passing between the active and driven extrusion teeth is continuously extruded into a corrugated shape. The corrugated forming device also includes a steel strip feeding device. The steel strip feeding device includes a mounting plate, which is fixedly mounted on the side of a fixed shaft seat. Guide plates are symmetrically mounted on the top of the mounting plate, and guide grooves are formed at the bottom of the guide plates.

2. The metal sheet processing apparatus for corrugated packing processing according to claim 1, characterized in that, The active extrusion roller is fixedly mounted on the active roller shaft, and both ends of the active roller shaft are rotatably mounted on the fixed shaft seat via bearings; the fixed shaft seat is fixedly mounted on the top of the mounting base; the driven extrusion roller is fixedly mounted on the driven roller shaft, and both ends of the driven roller shaft are rotatably mounted on the movable shaft seat via bearings; the movable shaft seat is located inside the fixed shaft seat.

3. The metal sheet processing apparatus for corrugated packing processing according to claim 2, characterized in that, One end of the driving roller passes through the fixed shaft seat and is connected to the output shaft of the forming motor via a coupling; at the same time, a driving gear is fixedly installed on the end of the driving roller passing through the fixed shaft seat; the end of the driven roller near the driving gear passes through both the movable shaft seat and the fixed shaft seat and is fixedly installed with a driven gear; the driving gear and the driven gear mesh with each other.

4. The metal sheet processing apparatus for corrugated packing processing according to claim 3, characterized in that, The fixed shaft seat has a clearance groove on the side near the driven gear to allow the driven roller shaft to move up and down.

5. The metal sheet processing apparatus for corrugated packing processing according to claim 4, characterized in that, The movable shaft seat is fixedly installed on the top of the first lifting platform via the first column. A lifting hydraulic cylinder is provided below the first lifting platform and is fixedly installed on the top of the mounting base. A guide shaft is also vertically installed on the top of the mounting base. The guide shaft passes through the first lifting platform and is slidably connected to the first lifting platform via a linear bearing.

6. The metal sheet processing apparatus for corrugated packing processing according to claim 1, characterized in that, The mounting plate has a first waist hole at its top, and the guide plate has a countersunk hole. The mounting plate and the guide plate are fixedly connected by bolts, which pass through the first waist hole and the countersunk hole to fix the guide plate to the mounting plate. The distance between the two mounting plates can be adjusted by adjusting the position of the mounting plate.

7. The metal sheet processing apparatus for corrugated packing processing according to any one of claims 1-6, characterized in that, A corrugated plate auxiliary output device is also provided on the right side of the corrugated forming device; the corrugated plate auxiliary output device includes a slide rail, a clamping cylinder, and a moving drive device; a moving platform is slidably mounted on the slide rail via a slider; a cylinder mounting arm is fixedly mounted on the top of the moving platform, the cylinder mounting arm extends to the left, and a clamping cylinder is fixedly mounted forward at the left end of the cylinder mounting arm, with a gripper fixedly mounted on the clamping cylinder; the moving drive device includes a driving synchronous pulley and a driven synchronous pulley, and a drive motor that drives the driving synchronous pulley to rotate; a synchronous belt is connected between the driving synchronous pulley and the driven synchronous pulley, both of which are rotatably mounted on the top of the main support, and the drive motor is located below the driving synchronous pulley and fixedly mounted on the main support; the rear side of the moving platform is fixedly connected to a section of the synchronous belt via a synchronous belt clamp.

Images