A water guide groove forming device for photovoltaic support production

The water guide channel forming device, which combines a limiting plate and a hydraulic push rod, solves the problem of water guide channel forming deviation, achieves precise positioning and depth adjustment, and improves the efficiency and quality of photovoltaic bracket production.

CN224463502UActive Publication Date: 2026-07-07TIANJIN XINMING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN XINMING TECH CO LTD
Filing Date
2025-08-12
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing water channel forming devices cannot achieve precise positioning and depth adjustment of the water channel, resulting in forming deviations, affecting photovoltaic bracket assembly and production efficiency, limiting production scope, and increasing costs.

Method used

By employing a limiting plate, hydraulic push rod, and depth adjustment assembly, the water guide channel is precisely positioned and its depth adjusted through the cooperation of the limiting rod, telescopic spring, and electric push rod. The hydraulic pushing device ensures the vertical downward movement of the pressure plate and the stability of the mold, while the telescopic spring buffers the pressure and avoids damage to the raw materials from hard impacts.

Benefits of technology

It achieves precise positioning and adjustable depth of the water guide channel, improves molding accuracy and efficiency, reduces the need for secondary processing, and enhances mold stability and molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of water guide groove forming device for photovoltaic support production, it is related to photovoltaic support production technical field, including bottom plate, further include: forming assembly, forming assembly includes the mould being set on bottom plate, limit plate is set in mould, the bottom of limit plate is connected with limit rod, limit rod is slidably connected in mould, in the utility model, raw material is placed on mould, limit block plays the positioning effect to raw material, then, according to the demand adjustment water tank forming depth, when depth adjustment, electric push rod pushes limit inclined block to move, its inclined plane makes roller drive connecting block and limit plate to lift, cooperate first telescopic spring, change limit plate initial height, to adjust water guide groove forming depth, after adjusting is completed, start hydraulic push rod, hydraulic push rod drives pressing plate to move down, cooperate mould and limit plate to raw material press forming, realize water guide groove accurate positioning, depth adjustable, efficiently complete the effect of press forming.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket manufacturing technology, and in particular to a water channel forming device for photovoltaic bracket manufacturing. Background Technology

[0002] As an important component of solar photovoltaic power generation systems, the stability and durability of photovoltaic brackets are crucial to the overall performance of the system. Water channel forming devices are used in the production of photovoltaic brackets, mainly to optimize bracket design, improve water guiding efficiency, and ensure that the brackets can work normally under various weather conditions. With the rapid development of the solar energy industry, the innovation and performance improvement of related equipment are particularly important.

[0003] However, in actual use, the following shortcomings still exist. For example, the existing water channel forming device used for photovoltaic bracket production cannot achieve precise positioning and adjustable depth of the water channel, and cannot efficiently complete the pressing and forming effect. The lack of precise positioning causes the water channel to easily shift during forming, resulting in dimensional deviations, which affect the assembly with the photovoltaic bracket and may require secondary processing, increasing costs. The inability to adjust the depth makes the device less applicable, making it difficult to meet the requirements of different specifications and limiting the production range. Inefficient pressing and forming reduces production capacity, delays delivery, weakens the company's competitiveness, and may also affect the overall performance of the photovoltaic bracket due to unstable forming quality.

[0004] Therefore, this utility model proposes a water channel forming device for photovoltaic bracket production to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies and propose a water channel forming device for photovoltaic bracket production.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a water channel forming device for photovoltaic bracket production, comprising a base plate, and further comprising:

[0007] A molding assembly includes a mold mounted on a base plate, a limiting plate disposed inside the mold, a limiting rod connected to the bottom of the limiting plate and slidably connected inside the mold, a first telescopic spring disposed on the limiting rod, a limiting block connected to the top of the mold, a support frame connected to one side of the base plate, a support plate connected to the top of the support frame, a hydraulic push rod mounted on the support plate, and a pressure plate disposed at the output end of the hydraulic push rod.

[0008] A depth adjustment assembly includes a connecting block connected to a limiting plate, a roller at the bottom of the connecting block, an electric push rod mounted on the base plate, and a limiting wedge block connected to the output end of the electric push rod at the bottom of the roller.

[0009] Furthermore, one end of the first telescopic spring is connected inside the mold, and the other end of the first telescopic spring is connected to the limiting rod.

[0010] The beneficial effect of adopting the above-mentioned further solution is that one end of the first telescopic spring is connected to the mold and the other end is connected to the limiting rod. When it is necessary to adjust the forming depth of the water tank, the elastic force of the first telescopic spring, in conjunction with the depth adjustment component, enables the limiting plate to change its initial height, thereby adjusting the forming depth of the water tank.

[0011] Furthermore, a limiting post is connected to the base plate, and a limiting groove is formed on the side of the mold near the limiting post, with the limiting post disposed in the limiting groove.

[0012] The beneficial effects of adopting the above-mentioned further solution are: the limiting post on the base plate is embedded in the limiting groove of the mold. When installing or replacing the mold, the limiting post and the limiting groove cooperate to quickly position the mold on the base plate and prevent the mold from shifting. During operation, the two engage to enhance the stability of the mold and avoid displacement under pressure that affects the molding accuracy.

[0013] Furthermore, the output end of the hydraulic push rod is connected to a connecting plate, and a guide rod is slidably connected inside the connecting plate.

[0014] The beneficial effects of adopting the above-mentioned further solution are: the output end of the hydraulic push rod is connected to the connecting plate, the guide rod slides through the connecting plate, and when the hydraulic push rod drives the connecting plate to move downward, the connecting plate slides along the guide rod to provide vertical guidance for the pressure plate, ensuring that the downward movement direction of the pressure plate is accurate and avoiding deviation that leads to molding errors.

[0015] Furthermore, the guide rod is slidably connected inside the support plate, and the pressure plate is connected to one bottom end of the guide rod.

[0016] The beneficial effects of adopting the above-mentioned further solution are: the guide rod passes through the support plate and is connected to the bottom pressure plate. When the hydraulic push rod drives the connecting plate to move, the guide rod slides along the support plate, constrains the movement trajectory of the pressure plate, ensures its precise alignment with the mold, and improves the forming accuracy of the water guide channel.

[0017] Furthermore, a second telescopic spring is provided on the guide rod, with one end of the second telescopic spring connected to the connecting plate and the other end of the second telescopic spring connected to the pressure plate.

[0018] The beneficial effects of adopting the above-mentioned further solution are: the second telescopic spring on the guide rod connects the connecting plate and the pressure plate at both ends. When the pressure plate contacts the raw material, the second telescopic spring is compressed and generates elastic force, which makes the pressure increase slowly, avoids hard impact damage to the raw material, and at the same time enhances the fit between the pressure plate and the raw material, thus improving the molding quality.

[0019] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0020] In this invention, when the device is working, the raw material is placed on the mold, and the limiting block positions the raw material. Then, the forming depth of the water channel is adjusted according to the requirements. During the depth adjustment, the electric push rod pushes the limiting inclined block to move. Its inclined surface causes the roller to drive the connecting block and the limiting plate to rise and fall. With the help of the first telescopic spring, the initial height of the limiting plate is changed, thereby adjusting the forming depth of the water channel. After the adjustment is completed, the hydraulic push rod is activated. The hydraulic push rod drives the pressure plate to move down, and with the help of the mold and the limiting plate, the raw material is pressed and formed, realizing the precise positioning and adjustable depth of the water channel, and efficiently completing the pressing and forming effect. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a water channel forming device for photovoltaic bracket production according to the present invention;

[0022] Figure 2 This is a schematic diagram of the mold structure of a water channel forming device for photovoltaic bracket production according to the present invention;

[0023] Figure 3 This is a schematic diagram showing the mold structure of a water channel forming device for photovoltaic bracket production according to the present invention.

[0024] Figure 4 This is a schematic diagram of the pressing structure of a water channel forming device for photovoltaic bracket production according to the present invention;

[0025] Figure 5 This is a schematic diagram of the depth adjustment component structure of a water channel forming device for photovoltaic bracket production according to the present invention.

[0026] Figure label:

[0027] 1. Base plate;

[0028] 2. Molding component; 21. Mold; 22. Limiting plate; 23. Limiting rod; 24. First telescopic spring; 25. Limiting block; 26. Limiting post; 27. Limiting groove; 28. Support frame; 29. ​​Support plate; 210. Hydraulic push rod; 211. Connecting plate; 212. Guide rod; 213. Pressure plate; 214. Second telescopic spring;

[0029] 3. Depth adjustment component; 31. Connecting block; 32. Roller; 33. Electric push rod; 34. Limiting inclined block. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] like Figures 1-5 As shown, this embodiment provides a technical solution: a water channel forming device for photovoltaic bracket production, including a base plate 1, and further comprising:

[0032] The molding component 2 includes a mold 21 mounted on a base plate 1. A limiting plate 22 is mounted inside the mold 21. A limiting rod 23 is connected to the bottom of the limiting plate 22. The limiting rod 23 is slidably connected inside the mold 21. A first telescopic spring 24 is mounted on the limiting rod 23. A limiting block 25 is connected to the top of the mold 21. A support frame 28 is connected to one side of the base plate 1. A support plate 29 is connected to the top of the support frame 28. A hydraulic push rod 210 is mounted on the support plate 29. A pressure plate 213 is mounted at the output end of the hydraulic push rod 210.

[0033] The depth adjustment component 3 includes a connecting block 31 connected to the limiting plate 22. A roller 32 is provided at the bottom of the connecting block 31. An electric push rod 33 is installed on the base plate 1. The output end of the electric push rod 33 is connected to a limiting inclined block 34, which is located at the bottom of the roller 32. When the device is working, the raw material is placed on the mold 21, and the limiting block 25 positions the raw material. Then, the water tank forming depth is adjusted according to the requirements. During depth adjustment, the electric push rod 33 pushes the limiting inclined block 34 to move. Its inclined surface causes the roller 32 to drive the connecting block 31 and the limiting plate 22 to rise and fall. With the help of the first telescopic spring 24, the initial height of the limiting plate 22 is changed, thereby adjusting the water guide channel forming depth. After the adjustment is completed, the hydraulic push rod 210 is activated. The hydraulic push rod 210 drives the pressure plate 213 to move down, which, together with the mold 21 and the limiting plate 22, presses and forms the raw material, realizing the precise positioning and adjustable depth of the water guide channel, and efficiently completing the pressing and forming effect.

[0034] like Figures 1-4As shown, one end of the first telescopic spring 24 is connected to the mold 21, and the other end is connected to the limiting rod 23. When it is necessary to adjust the water tank forming depth, the elastic force of the first telescopic spring 24, in conjunction with the depth adjustment component 3, allows the limiting plate 22 to change its initial height, thereby adjusting the water tank forming depth. A limiting post 26 is connected to the bottom plate 1, and a limiting groove 27 is formed on the side of the mold 21 near the limiting post 26. The limiting post 26 is set in the limiting groove 27. The limiting post 26 on the base plate 1 is embedded in the limiting groove 27 of the mold 21. When installing or replacing the mold 21, the limiting post 26 and the limiting groove 27 cooperate to quickly position the mold 21 on the base plate 1 and prevent the mold 21 from shifting. During operation, the two engage to enhance the stability of the mold 21 and prevent displacement under pressure from affecting the molding accuracy. The output end of the hydraulic push rod 210 is connected to the connecting plate 211. A guide rod 212 is slidably connected inside the connecting plate 211. The output end of the hydraulic push rod 210 is connected to the connecting plate 211, and the guide rod 212 slides through the connecting plate 211. When the push rod 210 drives the connecting plate 211 to move downward, the connecting plate 211 slides along the guide rod 212, providing vertical guidance for the pressure plate 213, ensuring the accurate downward movement of the pressure plate 213 and avoiding deviation that could lead to molding errors. The guide rod 212 is slidably connected inside the support plate 29, and the pressure plate 213 is connected to the bottom end of the guide rod 212. The guide rod 212 passes through the support plate 29 and is connected to the pressure plate 213 at the bottom. When the hydraulic push rod 210 drives the connecting plate 211 to move, the guide rod 212 slides along the support plate 29, constraining the movement trajectory of the pressure plate 213 and ensuring its alignment with the mold. 21. Precise alignment improves the forming accuracy of the water guide channel. A second telescopic spring 214 is provided on the guide rod 212. One end of the second telescopic spring 214 is connected to the connecting plate 211, and the other end of the second telescopic spring 214 is connected to the pressure plate 213. The two ends of the second telescopic spring 214 on the guide rod 212 are connected to the connecting plate 211 and the pressure plate 213. When the pressure plate 213 contacts the raw material, the second telescopic spring 214 is compressed and generates elastic force, which slowly increases the pressure to avoid damage to the raw material from hard impact. At the same time, it enhances the fit between the pressure plate 213 and the raw material and improves the forming quality.

[0035] Working principle:

[0036] like Figures 1-5As shown, before starting the water channel forming device, the raw material is placed on the mold 21. At this time, the limiting block 25 on the top of the mold 21 will position the raw material to prevent it from shifting during the pressing process. At the same time, the limiting post 26 on the bottom plate 1 is embedded in the limiting groove 27 of the mold 21, which not only ensures quick positioning when the mold 21 is installed or replaced, but also enhances the stability of the mold 21 during operation and avoids the impact of pressure displacement on the forming accuracy. If it is necessary to adjust the forming depth of the water channel, the depth adjustment component 3 can be activated. The electric push rod 33 pushes the limiting inclined block 34 to move, and its inclined surface contacts the roller 32 at the bottom of the connecting block 31, so that the roller 32 drives the connecting block 31 and the limiting plate 22 to rise and fall. At this time, the limiting rod 23 slides along the mold 21, and the first telescopic spring 24 will... The elastic force is adjusted by changing the initial height of the limiting plate 22 to achieve precise adjustment of the forming depth of the water channel. After adjustment, the hydraulic push rod 210 is activated, and its output end drives the connecting plate 211 to move down. The connecting plate 211 slides along the guide rod 212, while the guide rod 212 slides along the support plate 29. The constraint ensures that the pressure plate 213 moves vertically downward and is precisely aligned with the mold 21. When the pressure plate 213 contacts the raw material, the second telescopic spring 214 on the guide rod 212 is compressed to generate elastic force, which slowly increases the pressure. This avoids damage to the raw material from hard impact and enhances the fit. Finally, the pressure plate 213, together with the mold 21 and the limiting plate 22, completes the pressing and forming of the raw material. The whole process realizes the precise positioning, adjustable depth, and efficient forming of the water channel.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A water channel forming device for photovoltaic bracket production, comprising a base plate (1), characterized in that, Also includes: A molding component (2) includes a mold (21) disposed on a base plate (1), a limiting plate (22) disposed inside the mold (21), a limiting rod (23) connected to the bottom of the limiting plate (22), the limiting rod (23) being slidably connected inside the mold (21), a first telescopic spring (24) disposed on the limiting rod (23), a limiting block (25) connected to the top of the mold (21), a support frame (28) connected to one side of the base plate (1), a support plate (29) connected to the top of the support frame (28), a hydraulic push rod (210) mounted on the support plate (29), and a pressure plate (213) disposed at the output end of the hydraulic push rod (210). The depth adjustment component (3) includes a connecting block (31) connected to the limiting plate (22), a roller (32) is provided at the bottom of the connecting block (31), an electric push rod (33) is installed on the base plate (1), and a limiting inclined block (34) is connected to the output end of the electric push rod (33), and the limiting inclined block (34) is provided at the bottom of the roller (32).

2. The water channel forming device for photovoltaic bracket production according to claim 1, characterized in that: One end of the first telescopic spring (24) is connected inside the mold (21), and the other end of the first telescopic spring (24) is connected to the limiting rod (23).

3. The water channel forming device for photovoltaic bracket production according to claim 1, characterized in that: The base plate (1) is connected to a limiting post (26), and a limiting groove (27) is opened on the side of the mold (21) near the limiting post (26), and the limiting post (26) is set in the limiting groove (27).

4. The water channel forming device for photovoltaic bracket production according to claim 1, characterized in that: The output end of the hydraulic push rod (210) is connected to a connecting plate (211), and a guide rod (212) is slidably connected inside the connecting plate (211).

5. The water channel forming device for photovoltaic bracket production according to claim 4, characterized in that: The guide rod (212) is slidably connected inside the support plate (29), and the pressure plate (213) is connected to the bottom end of the guide rod (212).

6. The water channel forming device for photovoltaic bracket production according to claim 4, characterized in that: A second telescopic spring (214) is provided on the guide rod (212). One end of the second telescopic spring (214) is connected to the connecting plate (211), and the other end of the second telescopic spring (214) is connected to the pressure plate (213).