Servo-regulated doctor blade device
By using a servo-controlled scraping device, which automatically changes the curvature scraper and provides quantitative pressure control, the problems of inconvenient scraping blade replacement and inability to quantify pressure are solved, thus improving processing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG SHUNDE CHANGSHENG MASCH MFG CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-07
AI Technical Summary
The existing sheet metal scraping device is inconvenient to replace the scraping blade, leaves ribbon residue at the scraper, and the disc pressure cannot be quantified, affecting processing quality and safety.
The servo-controlled scraping device combines components such as the upper disc pressure adjustment assembly, the scraper advance and retreat disc pressure adjustment assembly, the scraper lifting assembly, and the lower disc pressure adjustment assembly to achieve automatic curvature changing of the multi-blade scraper and centralized collection of waste material. It uses air springs and air blocks to prevent the scraper from damaging the board due to excessive weight, and the disc pressure is quantified by a pressure regulating valve.
It enables quick replacement of scraping blades, avoids waste residue and pressure quantification, and improves processing stability and safety.
Smart Images

Figure CN224463837U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal processing equipment technology, and in particular to a servo-controlled edge scraping device. Background Technology
[0002] A board edge scraping device is a piece of equipment used to process the edges of boards. It is mainly used to remove burrs, flash, and sharp edges from the board edges, making the edges smoother and flatter, thus improving the quality and safety of the board. The existing board edge scraping device has a very rudimentary structural design. When changing the curvature of the scraping blade, the scraping blade must be manually disassembled first, and then replaced. The entire replacement process is inefficient and inconvenient to operate. During the scraping process, some ribbon residue remains at the scraping blade, affecting the next processing. Waste material will splash onto other workstations, affecting the operation of other parts. In addition, the pressure of the existing scraping disc is achieved by compressing a spring by tightening a screw. The pressure of the disc cannot be quantified and must be judged by the operator's experience. Utility Model Content
[0003] The problems to be solved by this utility model are the inconvenience of replacing the scraping blade, the residue or splattering of ribbon, and the inability to quantify the pressure of the disc on the board.
[0004] To solve the above-mentioned technical problems, this utility model provides a servo-adjustable scraping device, including a mounting base. An upper scraping mechanism is provided on one side of the mounting base, and a lower scraping mechanism is provided on the other side. Two parallel pressure beam guide rails are provided at one end of the mounting base. The sheet metal is transported between the two pressure beam guide rails. The upper and lower scraping mechanisms correspond to the upper and lower edges of the sheet metal, respectively. The upper scraping mechanism includes an upper disc pressure adjustment component, a scraper advance / retreat disc pressure adjustment component, a scraper lifting component, and an advance / retreat disc pressure adjustment component. The lower scraping mechanism includes a lower disc pressure adjustment component, a scraper advance / retreat disc pressure adjustment component, a scraper lifting component, and an advance / retreat disc pressure adjustment component. The upper and lower disc pressure adjustment components are respectively located on corresponding sides of the mounting base. The advance / retreat disc pressure adjustment components are respectively located on one side of the upper and lower disc pressure adjustment components. The scraper lifting component is located on one side of the advance / retreat disc pressure adjustment component, and the scraper advance / retreat disc pressure adjustment component is located on one side of the scraper lifting component. One end of the disc pressure regulating component is equipped with a multi-bladed scraper to drive it to move horizontally. The blade of the multi-bladed scraper is slidably connected to the edge of the sheet material. The lower disc pressure regulating component has a template slidably connected to the edge banding tape at the end near the pressure beam guide rail. One end of the upper disc pressure regulating component is equipped with a gas spring, the other end of which is installed on the pressure beam guide rail. An air blowing block is located on one side of the multi-bladed scraper, with the blowing end of the air blowing block facing the multi-bladed scraper. A waste material conveying mechanism is located on the multi-bladed scraper away from the air blowing block. The waste discharge pipe has a first telescopic rod installed at the bottom of the lower disc pressure regulating component. The other end of the first telescopic rod is installed at the telescopic end of the lower disc pressure regulating cylinder. The bottom of the lower disc pressure regulating cylinder is located at the upper bottom of the mounting base. The front ends of the upper and lower disc pressure regulating components are respectively provided with discs that are slidably connected to the plate. The upper and lower disc pressure regulating components are powered by cylinders, have pressure values set by pressure regulating valves, and monitor the disc pressure through pressure gauges to achieve pressure control.
[0005] Preferably, the upper disc pressure adjustment assembly includes a rising slide rail, a rising slide block, and a rising retraction cylinder. The rising slide rail is vertically disposed on the side of the mounting base. The rising slide block is slidably connected to the rising slide rail along the length of the rising slide rail. The rising retraction cylinder is installed on the top of the rising slide block. One end of the second telescopic rod is installed on the telescopic end of the rising retraction cylinder. The other end of the second telescopic rod is vertically installed on the upper end of the pressure beam guide rail.
[0006] Preferably, the lower disc pressure regulating assembly includes a lowering slide rail, a lowering slide block, and a lower disc pressure regulating cylinder. The lowering slide rail is vertically disposed on the side of the mounting base and is symmetrically disposed about the rising slide rail. The lowering slide block is slidably connected to the lowering slide rail along the length of the lowering slide rail. The lower disc pressure regulating cylinder is installed at the bottom of the mounting base. One end of the first telescopic rod is installed at the telescopic end of the lower disc pressure regulating cylinder, and the other end of the first telescopic rod is installed at the bottom of the lowering slide block.
[0007] Preferably, the forward and backward disc pressure regulating assembly includes a forward and backward slide rail, a forward and backward slider, and a forward and backward cylinder. The forward and backward slide rail is arranged horizontally on one side of the lowering slide and the rising slide. The forward and backward slider is slidably connected to the forward and backward slide rail along the length of the forward and backward slide rail. The forward and backward cylinder is installed on one side of the forward and backward slider. The telescopic end of the forward and backward cylinder is installed on the lowering slide and the rising slide respectively through a connecting rod.
[0008] Preferably, the scraper lifting assembly includes a scraper lifting motor and a lifting module. The scraper lifting motor is mounted on one side of the forward and backward sliding block via a motor mounting base. The output end of the scraper lifting motor is connected to the internal thread of the lifting module via a conveying screw. Two guide posts are respectively installed at both ends of the forward and backward sliding block, and the two guide posts are slidably connected to both sides of the lifting module.
[0009] Preferably, the scraper advance and retraction disc pressure adjustment assembly includes a scraper advance and retraction motor and an advance and retraction module. The scraper advance and retraction motor is mounted on one end of the lifting module through a motor mounting bracket. The output end of the scraper advance and retraction motor is threadedly connected to the lifting module through a conveying screw. Two guide posts are slidably connected on both sides of the advance and retraction module, and the two ends of the two guide posts are respectively installed with the advance and retraction module and the scraper advance and retraction motor.
[0010] Preferably, the multi-blade scraper has blade curvatures of R2, R2, and R1.5, and the blades of these three specifications are arranged along the length direction of the multi-blade scraper.
[0011] Preferably, the top of the rising slide and the top of the pressure beam guide rail are respectively installed at both ends of the fixed rod in the vertical direction, and a first buffer spring is provided on the outside of the fixed rod. The two ends of the first buffer spring are respectively installed at the top of the rising slide and the top of the pressure beam guide rail, and the bottom of the falling slide and the upper end of the lower disc pressure regulating cylinder are respectively installed at both ends of the second buffer spring.
[0012] Preferably, the rising slide and the falling slide are rotatably connected to a disc at the end near the plate, and the disc corresponding to the upper disc pressure adjustment component is rotatably connected to the upper end of the plate, and the disc corresponding to the lower disc pressure adjustment component is rotatably connected to the lower end of the plate.
[0013] Preferably, the waste discharge pipe includes a first waste discharge pipe and a second waste discharge pipe. The first waste discharge pipe is installed at one end of the forward / reverse slider corresponding to the upper disc pressure regulating component below the multi-blade scraper. The air blowing end of the air blowing block corresponding to the upper disc pressure regulating component corresponds to the top of the first waste discharge pipe. The second waste discharge pipe is installed at one end of the forward / reverse slider corresponding to the lower disc pressure regulating component above the multi-blade scraper. The air blowing end of the air blowing block corresponding to the lower disc pressure regulating component corresponds to the bottom of the second waste discharge pipe.
[0014] Compared with the prior art, the present invention provides a servo-adjustable scraping device, which has the following advantages:
[0015] 1. This utility model, through the setting of an upper disc pressure adjustment component, a scraper advance / retreat disc pressure adjustment component, a scraper lifting component, an advance / retreat disc pressure adjustment component, a lower disc pressure adjustment component, a multi-blade scraper, a template, a gas spring, an air blowing block, and a first telescopic rod, allows for the following operation: When the multi-blade scraper on the upper scraping edge needs to change its curvature, the scraper lifting motor at the upper scraping edge moves upward, and the scraper advance / retreat motor controlling the advance / retreat moves backward, returning to a starting point. Then, starting from this starting point again, the scraper lifting motor is controlled to move downward, and the scraper advance / retreat motor is controlled to move forward, ultimately aligning the other cutting edge of the blade with the material, thus achieving the scraper change operation. The same principle applies to changing the curvature of the multi-blade scraper on the lower scraping edge. By setting a gas spring, when the lifting and retreat cylinder retracts, the upper multi-blade scraper and its disc are lifted by the lifting slide. A gas spring at the connection point prevents the upper scraping component from being too heavy and damaging the material, making the upper scraping action more stable. An air blowing block is also included. Compressed air is transmitted to the air blowing block via the waste discharge pipe. The compressed air is then transmitted to the scraping edge through the exhaust end of the air blowing block, causing the compressed air to blow away the waste material. The waste material is then transferred to the waste discharge pipe, and a collection container is connected to the discharge end of the waste discharge pipe, facilitating centralized collection of waste and preventing residual tape at the scraper, which could affect subsequent processing or splash onto other workstations and affect other components. A template is installed, which slides along the side of the edge banding tape to fix the tape, improving the stability between the tape and the board. Upper and lower disc pressure adjustment components are vertically connected to the mounting base via cylinders. The pressure of the front and rear disc cylinders is adjusted by a pressure regulating valve to achieve a suitable pressure on the board from the lower disc. The pressure is quantified based on the pressure gauge reading, thus solving the problem this invention aims to address. Attached Figure Description
[0016] Figure 1 This is a first schematic diagram of the main structure of this utility model;
[0017] Figure 2 This is a second schematic diagram of the main structure of this utility model;
[0018] Figure 3 This is a third schematic diagram of the main structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the multi-blade scraper structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the air-blowing block structure of this utility model;
[0021] Figure 6 This is a schematic diagram of the scraper advance and retraction disc pressure adjustment component and the scraper lifting component of this utility model;
[0022] Figure 7 This is a front view of the main structure of this utility model;
[0023] Figure 8 yes Figure 3 Enlarged view of point A in the middle.
[0024] In the diagram: 1. Mounting base; 2. Upper scraping mechanism; 3. Lower scraping mechanism; 4. Pressure beam guide rail; 5. Upper disc pressure adjustment assembly; 51. Lifting slide rail; 52. Lifting slide block; 53. Upper disc pressure adjustment cylinder; 6. Scraper advance / retreat disc pressure adjustment assembly; 61. Scraper advance / retreat motor; 62. Advance / retreat module; 7. Scraper lifting assembly; 71. Scraper lifting motor; 72. Lifting module; 8. Advance / retreat disc pressure adjustment assembly; 81. Advance / retreat slide rail; 82. Advance / retreat slider. ; 83. Advancing / Retracting Cylinder; 9. Lower Disc Pressure Adjustment Assembly; 91. Lowering Slide Rail; 92. Lowering Slide Block; 93. Lower Disc Pressure Adjustment Cylinder; 10. Multi-blade Scraper; 11. Template; 12. Gas Spring; 13. Air Blowing Block; 14. First Telescopic Rod; 15. Second Telescopic Rod; 16. Fixing Rod; 17. Disc; 18. Waste Discharge Pipe; 181. First Waste Discharge Pipe; 182. Second Waste Discharge Pipe; 19. First Buffer Spring; 20. Second Buffer Spring. Detailed Implementation
[0025] This utility model relates to a servo-adjustable edge scraping device, such as... Figure 1-8As shown, the device includes a mounting base 1. An upper scraping mechanism 2 is located on one side of the mounting base 1, and a lower scraping mechanism 3 is located on the other side. Two parallel pressure beam guide rails 4 are located at one end of the mounting base 1. The sheet metal is transported between the two pressure beam guide rails 4. The upper scraping mechanism 2 and the lower scraping mechanism 3 correspond to the upper and lower edges of the sheet metal, respectively. The upper scraping mechanism 2 includes an upper disc pressure adjustment component 5, a scraper advance / retreat disc pressure adjustment component 6, a scraper lifting component 7, and an advance / retreat disc pressure adjustment component 8. The lower scraping mechanism 3 includes a lower disc pressure adjustment component 9, a scraper advance / retreat disc pressure adjustment component 6, a scraper lifting component 7, and an advance / retreat disc pressure adjustment component 8. The upper disc pressure adjustment component 5 and the lower disc pressure adjustment component 9 are respectively located on the mounting base 1. On both sides, the forward and backward disc pressure adjustment assembly 8 is respectively set on one side of the upper disc pressure adjustment assembly 5 and the lower disc pressure adjustment assembly 9. The scraper lifting assembly 7 is set on one side of the forward and backward disc pressure adjustment assembly 8, and the scraper forward and backward disc pressure adjustment assembly 6 is set on one side of the scraper lifting assembly 7. A multi-bladed scraper 10 is installed at one end of the scraper forward and backward disc pressure adjustment assembly 6 to drive the multi-bladed scraper 10 to move in the horizontal direction. The blade of the multi-bladed scraper 10 is slidably connected to the edge of the plate. A positioning plate 11 perpendicular to the multi-bladed scraper 10 is set at one end of the lower disc pressure adjustment assembly 9 near the pressure beam guide rail 4. A gas spring 12 is installed at one end of the upper disc pressure adjustment assembly 5. The other end of the gas spring 12 is installed with the pressure beam guide rail 4. The multi-bladed scraper 10... An air-blowing block 13 is provided on one side, with the air-blowing end of the air-blowing block 13 facing the multi-blade scraper 10. A waste discharge pipe 18 for conveying waste material is provided on the multi-blade scraper 10 away from the air-blowing block 13. One end of the first telescopic rod 14 is installed at the bottom of the lower disc pressure regulating assembly 9, and the other end of the first telescopic rod 14 is installed with the telescopic end of the cylinder. The bottom of the cylinder is located at the upper bottom of the mounting base 1. The front ends of the upper disc pressure regulating assembly 5 and the lower disc pressure regulating assembly 9 are respectively provided with discs 17 that are slidably connected to the plate. The upper disc pressure regulating assembly 5 and the lower disc pressure regulating assembly 9 are powered by the cylinder, the pressure value is set by the pressure regulating valve, and the pressure is controlled by the pressure gauge. The mounting base 1 is provided as a mounting base for the device. The main body is assembled by setting up pressure beam guide rail 4. By adjusting the height of pressure beam guide rail 4, the plate is pressed and fixed between pressure beam guide rail 4. The conveyor belt on the pressure beam guide rail 4 drives the plate to be transported in the length direction. By setting up upper scraping mechanism 2 and lower scraping mechanism 3, the multi-blade scrapers 10 corresponding to the upper scraping mechanism 2 and lower scraping mechanism 3 respectively abut against the upper edge and lower edge of the plate. By setting up upper disc pressure adjustment component 5, scraper advance and retreat disc pressure adjustment component 6, scraper lifting component 7, advance and retreat disc pressure adjustment component 8, and lower disc pressure adjustment component 9, when the multi-blade scraper 10 of the upper scraping needs to change the curvature, the scraper lifting motor 71 at the upper scraping point will move up, and the scraper advance and retreat motor 61 controlling the advance and retreat will move backward to return to an origin point.Starting from this origin again, the scraper lifting motor 71 is controlled to move downwards, and the scraper advance / retreat motor 61 is controlled to move forwards, ultimately aligning the other cutting edge of the blade with the material, thus achieving the blade change operation. The same principle applies to changing the curvature of the multi-blade scraper 10 on the lower scraping edge. By setting up a gas spring 12, when the lifting and retracting cylinder 53 retracts, the upper multi-blade scraper 10 and its disc 17 will rise due to the lifting slide 53. There is a gas spring 12 at the connection point, which can offset part of its own weight, preventing the upper scraping edge assembly from being too heavy and damaging the material, making the upper scraping edge operation more stable. By setting up an air blowing block 13 and a waste discharge pipe 18, compressed air is transmitted to the air blowing block 13, and the compressed air is transmitted to the scraping edge through the exhaust end of the air blowing block 13, so that the compressed air... The waste material is blown away by air and transferred to the waste discharge pipe 18. A collection container is then connected to the discharge end of the waste discharge pipe 18, facilitating centralized waste collection. Residual tape at the scraper can affect subsequent processing or splash onto other workstations, impacting other components. A template 16 is installed, slidingly connected to the side of the edge banding tape to fix it, improving the stability between the edge banding tape and the board. An upper disc pressure adjustment component 5 and a lower disc pressure adjustment component 9 are vertically connected to the mounting base 1 via cylinders. The pressure of the front and rear disc cylinders is adjusted by a pressure regulating valve to achieve a suitable pressure on the board from the lower disc. The adjustment is quantitative based on the pressure gauge reading, thus solving the problem this invention aims to address.
[0026] In an embodiment of this utility model, the upper disc pressure regulating assembly 5 includes a rising slide rail 51, a rising slide block 52, and an upper disc pressure regulating cylinder 53. The rising slide rail 51 is vertically disposed on the side of the mounting base 1. The rising slide block 52 is slidably connected to the rising slide rail 51 along its length. The upper disc pressure regulating cylinder 53 is mounted on the top of the rising slide block 52. One end of the second telescopic rod 15 is mounted on the telescopic end of the upper disc pressure regulating cylinder 53. The other end of the second telescopic rod 15 is vertically mounted on the upper end of the pressure beam guide rail 4. By setting up the rising slide rail 51, the rising slide block 52, and the upper disc pressure regulating cylinder 53, the telescopic end of the upper disc pressure regulating cylinder 53 drives the second telescopic rod 15 to move. The second telescopic rod 15 pushes the upper disc pressure regulating cylinder 53 to move upward, thereby driving the rising slide block 52 to move upward.
[0027] In an embodiment of this utility model, the lower disc pressure regulating assembly 9 includes a descending slide rail 91, a descending slide block 92, and a lower disc pressure regulating cylinder 93. The descending slide rail 91 is vertically disposed on the side of the mounting base 1 and is symmetrically disposed about the ascending slide rail 51. The descending slide block 92 is slidably connected to the descending slide rail 91 along the length direction of the descending slide rail 91. The lower disc pressure regulating cylinder 93 is installed at the bottom of the mounting base 1. One end of the first telescopic rod 14 is installed at the telescopic end of the lower disc pressure regulating cylinder 93, and the other end of the first telescopic rod 14 is installed at the bottom of the descending slide block 92. By setting the descending slide rail 91, the descending slide block 92, and the lower disc pressure regulating cylinder 93, the telescopic end of the lower disc pressure regulating cylinder 93 drives the first telescopic rod 14 to move, and the first telescopic rod 14 drives the bottom of the descending slide block 92 to descend, thereby driving the descending slide block 92 to move downward.
[0028] In an embodiment of this utility model, the forward and backward disc pressure regulating assembly 8 includes a forward and backward slide rail 81, a forward and backward slider 82, and a forward and backward cylinder 83. The forward and backward slide rail 81 is arranged horizontally on one side of the descending slide 92 and the ascending slide 52. The forward and backward slider 82 is slidably connected to the forward and backward slide rail 81 along the length direction of the forward and backward slide rail 81. The forward and backward cylinder 83 is installed on one side of the forward and backward slider 82. The telescopic end of the forward and backward cylinder 83 is installed on the descending slide 92 and the ascending slide 52 respectively through a connecting rod. By setting the forward and backward slide rail 81, the forward and backward slider 82, and the forward and backward cylinder 83, the telescopic end of the forward and backward cylinder 83 drives the connecting rod to retract or extend, thereby driving the forward and backward slider 82 to move along the forward and backward slide rail 81 on one side of the descending slide 92 and the ascending slide 52.
[0029] In an embodiment of this utility model, the scraper lifting assembly 7 includes a scraper lifting motor 71 and a lifting module 72. The scraper lifting motor 71 is mounted on one side of the advance / retreat slider 82 via a motor mounting base. The output end of the scraper lifting motor 71 is connected to the internal thread of the lifting module 72 via a conveying screw. Two guide posts are respectively installed at both ends of the advance / retreat slider 82. The two guide posts are slidably connected to both sides of the lifting module 72. By setting up the scraper lifting motor 71 and the lifting module 72, the output end of the scraper lifting motor 71 drives the conveying screw to rotate. Through the conveying screw and the internal thread of the lifting module 72, the lifting module 72 is driven to move along the guide posts, thereby realizing the vertical lifting movement of the multi-blade scraper 10.
[0030] In an embodiment of this utility model, the scraper advance / retreat disc pressure adjustment assembly 6 includes a scraper advance / retreat motor 61 and an advance / retreat module 62. The scraper advance / retreat motor 61 is mounted on one end of the lifting module 72 via a motor mounting base. The output end of the scraper advance / retreat motor 61 is threadedly connected to the lifting module 73 via a conveying screw. Two guide posts are slidably connected to both sides of the advance / retreat module 62. The two guide posts are respectively installed at both ends of the advance / retreat module 62 and the scraper advance / retreat motor 61. By setting the scraper advance / retreat motor 61 and the advance / retreat module 62, the output end of the scraper advance / retreat motor 61 drives the conveying screw to rotate. The conveying screw is threadedly connected to the inside of the advance / retreat module 62, driving the advance / retreat module 62 to move along the guide posts, thereby realizing the horizontal advance / retreat movement of the multi-blade scraper 10.
[0031] In this embodiment of the invention, the multi-blade scraper 10 has blade curvatures of 2.5R, 2R, and 1.5R, and these blades are arranged along the length of the multi-blade scraper 10. By setting the multi-blade scraper 10 to have blade curvatures of 2.5R, 2R, and 1.5R, and by moving the multi-blade scraper 10, the different blade curvatures can be made to abut against the scraping edge of the board. This is more convenient than a conventional multi-blade scraper 10 with only one curvature, and eliminates the hassle of changing blades.
[0032] In this embodiment of the invention, the top of the rising slide 52 and the top of the pressure beam guide rail 4 are respectively installed at both ends of the fixed rod 16 in the vertical direction. A first buffer spring 19 is provided on the outside of the fixed rod 16. The two ends of the first buffer spring 19 are respectively installed at the top of the rising slide 52 and the top of the pressure beam guide rail 4. The bottom of the falling slide 92 and the upper end of the lower disc pressure regulating cylinder 93 are respectively installed at both ends of the second buffer spring 20. By setting the first buffer spring 19 and the second buffer spring 20, which correspond to the upper disc pressure regulating component 5 and the lower disc pressure regulating component 9 respectively, the vibration of the buffer device in the vertical direction is reduced.
[0033] In this embodiment of the invention, the rising slide 52 and the falling slide 92 are rotatably connected to a disc 17 near the end of the plate. The disc 17 corresponding to the upper disc pressure adjustment component 5 is rotatably connected to the upper end of the plate, and the disc 17 corresponding to the lower disc pressure adjustment component 9 is rotatably connected to the lower end of the plate. By setting the disc 17, during the scraping process, the scraper can better adapt to the shape and angle changes of the plate through the rotation design of the disc 17, thereby ensuring the accuracy and effect of scraping.
[0034] In an embodiment of this utility model, the waste discharge pipe 18 includes a first waste discharge pipe 181 and a second waste discharge pipe 182. One end of the advance / retreat slider 82 corresponding to the upper disc pressure regulating component 5 is installed below the multi-blade scraper 10, and the air-blowing end of the air-blowing block 13 corresponding to the upper disc pressure regulating component 5 corresponds to the top of the first waste discharge pipe 181. One end of the advance / retreat slider 82 corresponding to the lower disc pressure regulating component 9 is installed above the multi-blade scraper 10, and the air-blowing end of the air-blowing block 13 corresponding to the lower disc pressure regulating component 9 corresponds to the bottom of the second waste discharge pipe 182. By setting the first waste discharge pipe 181 and the second waste discharge pipe 182, the exhaust end of the air-blowing block 13 corresponding to the upper disc pressure regulating component 5 faces downwards. Exhaust air, corresponding to the top of the first waste discharge pipe 181, is supplied with compressed air to the inside of the first waste discharge pipe 181, which carries the waste into the first waste discharge pipe 181, so that the waste is discharged from the bottom of the first waste discharge pipe 181. The exhaust end of the air blowing block 13 corresponding to the lower disc pressure regulating component 9 exhausts air upwards, and corresponds to the bottom of the second waste discharge pipe 182. Compressed air is supplied with compressed air to the inside of the second waste discharge pipe 182, which carries the waste into the second waste discharge pipe 182, so that the waste is discharged from the top of the second waste discharge pipe 182. By fitting the collection container at the bottom of the first waste discharge pipe 181 and the top of the second waste discharge pipe 182, some ribbon may remain at the scraper, affecting the next processing, or splashing onto other workstations and affecting the operation of other components.
[0035] In use, the sheet metal is first transported to one end of the scraping device via the pressure beam guide rail 4. The sheet metal is then moved by a track and slides on the upper edge of the multi-blade scraper 10, thus scraping the surface of the sheet metal. Compressed air is transmitted to the air blowing block 13, and through the exhaust end of the air blowing block 13, the compressed air is transmitted to the scraping area, causing the compressed air to blow away the waste material. The waste material is then transferred to the waste discharge pipe 18, where it is collected by a collection bag or collection box fitted onto the discharge end of the waste discharge pipe 18 for waste recycling. When the multi-blade scraper 10 needs to be replaced... When the scraper is raised, the scraper lifting motor 71, which controls the raising and lowering of the upper scraper edge, moves upward, while the scraper forward and backward motor 61, which controls the forward and backward movement, moves backward, returning to a starting point. Then, starting from this starting point again, the scraper lifting motor 71 is lowered, and the scraper forward and backward motor 61 is moved forward, so that the other cutting edge of the blade is aligned with the board material, thus realizing the blade change operation. The same principle applies to changing the curvature of the multi-blade scraper 10 on the lower scraper edge. The pressure of the front and rear disc cylinders is adjusted by the pressure regulating valve to make the pressure of the lower disc on the board material reach a suitable state, and the adjustment is quantitative according to the reading of the pressure gauge.
[0036] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A servo-adjustable scraping device, comprising a mounting base (1), characterized in that, The mounting base (1) is provided with an upper scraping mechanism (2) on one side and a lower scraping mechanism (3) on the other side. Two parallel pressure beam guide rails (4) are provided at one end of the mounting base (1). The plate is transported between the two pressure beam guide rails (4). The upper scraping mechanism (2) and the lower scraping mechanism (3) correspond to the upper edge and lower edge of the plate, respectively. The upper scraping mechanism (2) includes an upper disc pressure adjustment component (5), a scraper advance and retreat disc pressure adjustment component (6), a scraper lifting component (7), and an advance and retreat disc pressure adjustment component (8). The lower scraping mechanism (3) includes a lower disc pressure adjustment component (9), a scraper advance and retreat disc pressure adjustment component (6), and a scraper lifting component. (7) Advancing and retracting disc pressure adjustment assembly (8), upper disc pressure adjustment assembly (5) and lower disc pressure adjustment assembly (9) are respectively set on the corresponding sides of the mounting base (1), advancing and retracting disc pressure adjustment assembly (8) is respectively set on one side of upper disc pressure adjustment assembly (5) and lower disc pressure adjustment assembly (9), scraper lifting assembly (7) is set on one side of advancing and retracting disc pressure adjustment assembly (8), scraper advancing and retracting disc pressure adjustment assembly (6) is set on one side of scraper lifting assembly (7), one end of scraper advancing and retracting disc pressure adjustment assembly (6) is equipped with a multi-bladed scraper (10) to drive the multi-bladed scraper (10) to move in the horizontal direction, and the multi-bladed scraper The blade of (10) is slidably connected to the edge of the plate. The lower disc pressure adjustment component (9) is provided with a template (11) that is slidably connected to the edge sealing strip at one end near the pressure beam guide rail (4). The upper disc pressure adjustment component (5) is equipped with one end of a gas spring (12), and the other end of the gas spring (12) is installed with the pressure beam guide rail (4). An air blowing block (13) is provided on one side of the multi-blade scraper (10), and the air blowing end of the air blowing block (13) faces the multi-blade scraper (10). A waste discharge pipe (18) for conveying waste is provided at a position of the multi-blade scraper (10) away from the air blowing block (13). The upper disc pressure adjustment component (5) and the lower disc pressure adjustment component (9) are respectively The cylinder is connected to the mounting base (1) in the vertical direction. One end of the first telescopic rod (14) is installed at the bottom. The other end of the first telescopic rod (14) is installed at the telescopic end of the lower disc pressure regulating cylinder (93). The bottom of the lower disc pressure regulating cylinder (93) is located at the upper bottom of the mounting base (1). The front ends of the upper disc pressure regulating component (5) and the lower disc pressure regulating component (9) are respectively provided with discs (17) that are slidably connected to the plate. The upper disc pressure regulating component (5) and the lower disc pressure regulating component (9) are respectively powered by the cylinder, set the pressure value by the pressure regulating valve, and monitor the disc (17) by the pressure gauge to achieve pressure control.
2. The servo-adjustable scraping device according to claim 1, characterized in that: The upper disc pressure regulating assembly (5) includes a rising slide rail (51), a rising slide block (52), and an upper disc pressure regulating cylinder (53). The rising slide rail (51) is vertically disposed on the side of the mounting base (1). The rising slide block (52) is slidably connected to the rising slide rail (51) along the length direction of the rising slide rail (51). The upper disc pressure regulating cylinder (53) is installed on the top of the rising slide block (52). One end of the second telescopic rod (15) is installed on the telescopic end of the upper disc pressure regulating cylinder (53). The other end of the second telescopic rod (15) is vertically installed on the upper end of the pressure beam guide rail (4).
3. The servo-adjustable scraping device according to claim 2, characterized in that: The lower disc pressure regulating assembly (9) includes a descending slide rail (91), a descending slide block (92), and a lower disc pressure regulating cylinder (93). The descending slide rail (91) is arranged vertically on the side of the mounting base (1) and is symmetrically arranged about the ascending slide rail (51). The descending slide block (92) is slidably connected to the descending slide rail (91) along the length of the descending slide rail (91). The lower disc pressure regulating cylinder (93) is installed at the bottom of the mounting base (1). One end of the first telescopic rod (14) is installed at the telescopic end of the lower disc pressure regulating cylinder (93), and the other end of the first telescopic rod (14) is installed at the bottom of the descending slide block (92).
4. The servo-adjustable scraping device according to claim 3, characterized in that: The forward and backward disc pressure regulating assembly (8) includes a forward and backward slide rail (81), a forward and backward slider (82), and a forward and backward cylinder (83). The forward and backward slide rail (81) is arranged horizontally on one side of the lowering slide (92) and the rising slide (52). The forward and backward slider (82) is slidably connected to the forward and backward slide rail (81) along the length direction of the forward and backward slide rail (81). The forward and backward cylinder (83) is installed on one side of the forward and backward slider (82). The extension and retraction end of the forward and backward cylinder (83) is installed with the lowering slide (92) and the rising slide (52) respectively through a connecting rod.
5. The servo-adjustable scraping device according to claim 4, characterized in that: The scraper lifting assembly (7) includes a scraper lifting motor (71) and a lifting module (72). The scraper lifting motor (71) is installed on one side of the forward and backward slider (82) through a motor mounting base. The output end of the scraper lifting motor (71) is connected to the inside of the lifting module (72) through a ball screw drive. Two guide posts are installed at both ends of the forward and backward slider (82), and the two guide posts are slidably connected to both sides of the lifting module (72).
6. The servo-adjustable scraping device according to claim 5, characterized in that: The scraper advance and retreat disc pressure adjustment assembly (6) includes a scraper advance and retreat motor (61) and an advance and retreat module (62). The scraper advance and retreat motor (61) is installed on one end of the lifting module (72) through a motor mounting base. The output end of the scraper advance and retreat motor (61) is connected to the inside of the lifting module (72) through a ball screw drive. Two guide posts are slidably connected on both sides of the advance and retreat module (62). The two guide posts are respectively installed on the advance and retreat module (62) and the scraper advance and retreat motor (61).
7. The servo-adjustable scraping device according to claim 1, characterized in that: The multi-blade scraper (10) has three blade curvatures: R2.5, R2, and R1.5, and the three blades are arranged along the length of the multi-blade scraper (10).
8. The servo-adjustable scraping device according to claim 3, characterized in that: The top of the rising slide (52) and the top of the pressure beam guide rail (4) are respectively installed at both ends of the fixed rod (16) in the vertical direction, and a first buffer spring (19) is provided on the outside of the fixed rod (16). The two ends of the first buffer spring (19) are respectively installed at the top of the rising slide (52) and the top of the pressure beam guide rail (4), and the bottom of the falling slide (92) and the upper end of the lower disc pressure regulating cylinder (93) are respectively installed at both ends of the second buffer spring (20).
9. A servo-adjustable scraping device according to claim 3, characterized in that: The rising slide (52) and the falling slide (92) are rotatably connected to a disc (17) near one end of the plate. The disc (17) corresponding to the upper disc pressure regulating component (5) is rotatably connected to the upper end of the plate, and the disc (17) corresponding to the lower disc pressure regulating cylinder (93) is rotatably connected to the lower end of the plate.
10. A servo-adjustable scraping device according to claim 4, characterized in that: The waste discharge pipe (18) includes a first waste discharge pipe (181) and a second waste discharge pipe (182). One end of the advance and retreat slider (82) corresponding to the upper disc pressure regulating component (5) is installed below the multi-blade scraper (10) with the first waste discharge pipe (181). The air blowing end of the air blowing block (13) corresponding to the upper disc pressure regulating component (5) corresponds to the top of the first waste discharge pipe (181). One end of the advance and retreat slider (82) corresponding to the lower disc pressure regulating component (9) is installed above the multi-blade scraper (10) with the second waste discharge pipe (182). The air blowing end of the air blowing block (13) corresponding to the advance and retreat disc pressure regulating component (8) corresponds to the bottom of the second waste discharge pipe (182).