A precision pipe welding device
By designing a precision pipe welding device, which utilizes a combination of a rotating cylinder, an inner limiting ring, and gears, the problem of welding position deviation was solved, thereby improving welding quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGSHAN HONGYI PRECISION PIPE IND CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-07-07
AI Technical Summary
Traditional welding equipment has difficulty in quickly adjusting the welding head to the appropriate welding position, resulting in welding position deviation and affecting welding quality.
A precision pipe welding device was designed. The position adjustment of the welding head and air gun is achieved by a combination of rotating cylinder, inner limiting ring, teeth and gears. The precise alignment of the pipe welding position is ensured by the rotation of the conveying roller and the movement of the adjusting frame.
It enables precise positioning adjustment of the welding head and air gun, improving welding quality and efficiency, and ensuring the accuracy of pipe welding.
Smart Images

Figure CN224463965U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe welding technology, specifically a precision pipe welding device. Background Technology
[0002] Pipe roll forming is a processing technology that uses rolls to continuously bend metal sheets or other plastic materials, gradually deforming them and finally forming the desired pipe shape. It is one of the commonly used and key processes in pipe manufacturing. In the field of pipe processing and manufacturing, pipe welding is a crucial process. However, traditional welding equipment is difficult to quickly adjust the welding head to the appropriate welding position, which can easily lead to welding position deviations during the welding process and affect the welding quality. Utility Model Content
[0003] The purpose of this invention is to provide a precision pipe welding device to solve the problem mentioned in the background art that traditional welding devices are difficult to quickly adjust the welding head to the appropriate welding position, and are prone to welding position deviation during the welding process, which affects the welding quality.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a precision pipe welding device, comprising:
[0005] Support base plate;
[0006] The fixed top frame is installed on top of the supporting base plate;
[0007] A rotating cylinder is rotatably disposed inside a fixed top frame. An inner limiting ring is provided on one side of the rotating cylinder, and the inner limiting ring is rotatably connected to the fixed top frame.
[0008] The teeth are fixed at equal intervals to the outside of the inner limiting ring;
[0009] Top fixing box, the top fixing box is set on the top of the fixed top frame;
[0010] A gear is rotatably mounted inside the top fixed box, and the gear is engaged with teeth.
[0011] Side fixing brackets are symmetrically installed on one side of the rotating cylinder. A welding head is slidably arranged on one side of one of the side fixing brackets, and an air gun is slidably arranged on one side of the other side fixing bracket.
[0012] The second support frame is symmetrically arranged on the outside of the fixed top frame, and the second support frame is fixedly connected to the support base plate;
[0013] Cylinder No. 2 is installed on top of support frame No. 2. Cylinder No. 3 is installed inside support frame No. 2. Adjustment brackets are fixed to the output ends of cylinders No. 2 and No. 3.
[0014] The conveyor roller is rotatably mounted inside the adjusting frame.
[0015] As a preferred embodiment of this utility model: a first support frame is bolted to the top of the support base plate, a first forming roller is symmetrically rotated inside the first support frame, and multiple third support frames are equidistantly fixed to the top of the support base plate, and a second forming roller is rotatably arranged inside the third support frame.
[0016] As a preferred embodiment of this utility model: both of the side fixing frames are slidably provided with inner sliding blocks inside, one of the inner sliding blocks is fixedly connected to the welding head, and the other inner sliding block is fixedly connected to the air gun. The inner sliding blocks are symmetrically provided with limit rods inside, and the limit rods are fixedly connected to the side fixing frames. A first cylinder is installed on the top of the side fixing frame, and the output end of the first cylinder is fixedly connected to the inner sliding block.
[0017] As a preferred embodiment of this utility model: a first limiting rod is symmetrically slidably arranged inside the second support frame, one of the adjustment frames is fixedly connected to the first limiting rod, a second limiting rod is symmetrically slidably arranged inside the second support frame, and the other adjustment frame is fixedly connected to the second limiting rod.
[0018] As a preferred embodiment of this utility model: a second motor is installed on one side of the adjustment frame, and the output end of the second motor is fixedly connected to the conveying roller.
[0019] As a preferred embodiment of this utility model: a No. 1 motor is installed on one side of the top fixing box, and the output end of the No. 1 motor is fixedly connected to the gear.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, by setting a rotating cylinder, an inner limiting ring, teeth, and gears, enables the output end of the first motor to drive the gear to rotate. When the gear rotates, it drives the meshing teeth and the inner limiting ring to rotate. When the inner limiting ring rotates, it drives the rotating cylinder on one side to rotate and adjust, thereby adjusting the position of the side fixing frame, welding head, and air gun, thus completing the adjustment of the pipe welding position. By setting an adjusting frame and a conveying roller, the output end of the second motor drives the conveying roller to rotate and adjust. The formed pipe is conveyed through the upper and lower rotating conveying rollers, thus completing the pipe welding work. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a rear view of the present invention;
[0023] Figure 3This is a schematic diagram of the adjusting frame and conveying roller structure of this utility model;
[0024] Figure 4 This is a schematic diagram of the internal structure of the fixed top frame of this utility model;
[0025] Figure 5 This is a schematic diagram of the rotating cylinder and side fixing frame structure of this utility model.
[0026] In the diagram: 1. Support base plate; 2. Fixed top frame; 3. Rotating cylinder; 4. Inner limiting ring; 5. Gear; 6. Side fixing frame; 7. Top fixing box; 8. Gear; 9. Motor No. 1; 10. Inner sliding block; 11. Limiting rod; 12. Cylinder No. 1; 13. Welding head; 14. Support frame No. 1; 15. Air gun; 16. Forming roller No. 1; 17. Support frame No. 2; 18. Cylinder No. 2; 19. Limiting rod No. 1; 20. Cylinder No. 3; 21. Adjusting frame; 22. Conveying roller; 23. Motor No. 2; 24. Support frame No. 3; 25. Forming roller No. 2; 26. Limiting rod No. 2. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1 to 5 This utility model provides a technical solution: a precision pipe welding device, comprising: a supporting base plate 1; a fixed top frame 2 bolted to the top of the supporting base plate 1; a rotating cylinder 3 rotatably disposed inside the fixed top frame 2, with an inner limiting ring 4 fixedly connected to one side of the rotating cylinder 3, the inner limiting ring 4 being rotatably connected to the fixed top frame 2; teeth 5 equidistantly welded and fixed to the outer side of the inner limiting ring 4; a top fixing box 7 fixedly connected to the top of the fixed top frame 2; a gear 8 rotatably disposed inside the top fixing box 7, the gear 8 meshing with the teeth 5; and a side fixing frame 6 symmetrically connected. A bolt is installed on one side of the rotating cylinder 3. A welding head 13 is slidably installed on one side of one side of the fixed bracket 6, and an air gun 15 is slidably installed on one side of the other side of the fixed bracket 6. The second support frame 17 is symmetrically arranged on the outside of the fixed top frame 2 and is fixedly connected to the support base plate 1. The second cylinder 18 is installed on the top of the second support frame 17. The third cylinder 20 is installed inside the second support frame 17. The output ends of the second cylinder 18 and the third cylinder 20 are both fixedly connected to the adjustment frame 21. The conveying roller 22 is rotatably arranged inside the adjustment frame 21.
[0029] It should be noted that in this embodiment, the pipe is roll-formed by the upper and lower forming rollers 25 inside each of the third support frames 24, and the pipe is guided and limited by the first forming roller 16 rotating inside the first support frame 14. The output end of the second cylinder 18 drives the adjusting frame 21 and the inner conveying roller 22 to move up and down. The output end of the third cylinder 20 drives the adjusting frame 21 and the conveying roller 22 at the output end to adjust their positions up and down, thereby adjusting the distance between the upper and lower conveying rollers 22. The output end of the second motor 23 drives the conveying roller 22 to rotate, and the upper and lower sets of conveying rollers 22 rotate in opposite directions to weld and convey the pipe. The output end of the first motor 9 drives the gear 8 to rotate. 8. When rotating, the meshing teeth 5 and inner limit ring 4 are driven to rotate. The inner limit ring 4 drives the rotating cylinder 3 on one side to rotate. The rotating cylinder 3 drives the side fixing bracket 6, welding head 13 and air gun 15 on one side to rotate. The position of the welding head 13 for welding pipe is adjusted. Gas and oxygen are supplied through the air gun 15. The output end of the first cylinder 12 drives the inner sliding block 10 to slide on the outside of the limit rod 11. The inner sliding block 10 slides on the inside of the side fixing bracket 6 to adjust the extension position of the welding head 13 and the extension position of the air gun 15 to adapt to different pipe welding scenarios. The side fixing bracket 6 is installed on one side of the rotating cylinder 3 by bolts. The installation angle of the side fixing bracket 6 can be changed according to the opening of different threaded holes.
[0030] In one embodiment, such as Figures 1 to 3 As shown, a first support frame 14 is bolted to the top of the support base plate 1. A first forming roller 16 is symmetrically rotated inside the first support frame 14. Multiple third support frames 24 are fixed at equal intervals to the top of the support base plate 1. A second forming roller 25 is rotated inside the third support frame 24.
[0031] It should be noted that in this embodiment, the pipe is roll-formed by the second forming roller 25 rotating inside the third support frame 24 and the first forming roller 16 rotating inside the first support frame 14, and then welded by the welding head 13 after roll forming.
[0032] In one embodiment, such as Figure 1 , Figure 4 and Figure 5 As shown, both side fixing frames 6 have inner sliding blocks 10 slidably arranged inside. One inner sliding block 10 is fixedly connected to the welding head 13, and the other inner sliding block 10 is fixedly connected to the air gun 15. Limiting rods 11 are symmetrically slidably arranged inside the inner sliding blocks 10. The limiting rods 11 are fixedly connected to the side fixing frames 6. A first cylinder 12 is installed on the top of the side fixing frames 6. The output end of the first cylinder 12 is fixedly connected to the inner sliding block 10.
[0033] It should be noted that in this embodiment, the output end of the first cylinder 12 drives the inner sliding block 10 to move. The inner sliding block 10 slides within the side fixing frame 6 and is limited to slide outside the limiting rod 11, thereby adjusting the extension positions of the welding head 13 and the air gun 15.
[0034] In one embodiment, such as Figures 1 to 3 As shown, a first limiting rod 19 is symmetrically slidably arranged inside the second support frame 17, and one adjusting frame 21 is fixedly connected to the first limiting rod 19. A second limiting rod 26 is symmetrically slidably arranged inside the second support frame 17, and another adjusting frame 21 is fixedly connected to the second limiting rod 26.
[0035] It should be noted that, in this embodiment, the output end of the second cylinder 18 drives one of the adjusting frames 21 and the conveying roller 22 to move. One of the adjusting frames 21 drives the first limiting rod 19 to move synchronously. The first limiting rod 19 slides in a limited position with the second support frame 17. The output end of the third cylinder 20 drives the other adjusting frame 21 and the conveying roller 22 to move. The other adjusting frame 21 drives the second limiting rod 26 at the bottom to move synchronously. The second limiting rod 26 slides in a limited position with the second support frame 17, thereby improving the adjustment stability of the adjusting frame 21 and the conveying roller 22.
[0036] In one embodiment, such as Figures 1 to 3 As shown, a second motor 23 is installed on one side of the adjusting frame 21, and the output end of the second motor 23 is fixedly connected to the conveying roller 22.
[0037] It should be noted that in this embodiment, the output end of the second motor 23 drives the conveying roller 22 to rotate, thereby conveying the formed pipe.
[0038] In one embodiment, such as Figures 1 to 5 As shown, a No. 1 motor 9 is installed on one side of the top fixed box 7, and the output end of the No. 1 motor 9 is fixedly connected to the gear 8.
[0039] It should be noted that in this embodiment, the output end of the No. 1 motor 9 drives the gear 8 to rotate, and the gear 8 drives the meshing teeth 5 to rotate. The teeth 5 drive the inner limit ring 4 and the rotating cylinder 3 to perform angle adjustment.
[0040] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0041] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0042] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A precision pipe welding device, characterized in that, include: Support base plate (1); A fixed top frame (2) is installed on top of a supporting base plate (1); Rotating cylinder (3) is rotatably disposed inside the fixed top frame (2). An inner limiting ring (4) is provided on one side of the rotating cylinder (3), and the inner limiting ring (4) is rotatably connected to the fixed top frame (2). Teeth (5), teeth (5) are fixed at equal intervals to the outside of the inner limiting ring (4); Top fixing box (7), the top fixing box (7) is set on the top of the fixed top frame (2); Gear (8), gear (8) is rotatably disposed inside the top fixed box (7), and gear (8) meshes with teeth (5); Side fixing bracket (6) is symmetrically installed on one side of the rotating cylinder (3). A welding head (13) is slidably arranged on one side of one of the side fixing brackets (6), and an air gun (15) is slidably arranged on one side of the other side fixing bracket (6). The second support frame (17) is symmetrically arranged on the outside of the fixed top frame (2), and the second support frame (17) is fixedly connected to the support base plate (1); Cylinder No. 2 (18) is installed on the top of support frame No. 2 (17). Cylinder No. 3 (20) is installed inside support frame No. 2 (17). Adjustment frame (21) is fixedly connected to the output end of both cylinder No. 2 (18) and cylinder No. 3 (20). The conveying roller (22) is rotatably mounted inside the adjusting frame (21).
2. The precision pipe welding device according to claim 1, characterized in that: A first support frame (14) is bolted to the top of the support base plate (1). A first forming roller (16) is symmetrically rotated inside the first support frame (14). Multiple third support frames (24) are fixed at equal intervals to the top of the support base plate (1). A second forming roller (25) is rotated inside the third support frame (24).
3. The precision pipe welding device according to claim 1, characterized in that: Both of the side fixing frames (6) have an inner sliding block (10) slidably arranged inside. One of the inner sliding blocks (10) is fixedly connected to the welding head (13), and the other inner sliding block (10) is fixedly connected to the air gun (15). The inner sliding block (10) has a limit rod (11) symmetrically slidably arranged inside. The limit rod (11) is fixedly connected to the side fixing frame (6). A first cylinder (12) is installed on the top of the side fixing frame (6). The output end of the first cylinder (12) is fixedly connected to the inner sliding block (10).
4. The precision pipe welding device according to claim 1, characterized in that: The second support frame (17) has a first limiting rod (19) symmetrically slidably arranged inside. One of the adjustment frames (21) is fixedly connected to the first limiting rod (19). The second support frame (17) has a second limiting rod (26) symmetrically slidably arranged inside. The other adjustment frame (21) is fixedly connected to the second limiting rod (26).
5. The precision pipe welding device according to claim 1, characterized in that: A second motor (23) is installed on one side of the adjustment frame (21), and the output end of the second motor (23) is fixedly connected to the conveying roller (22).
6. The precision pipe welding device according to claim 1, characterized in that: A No. 1 motor (9) is installed on one side of the top fixed box (7), and the output end of the No. 1 motor (9) is fixedly connected to the gear (8).