A welding assembly device for a child balance car

By introducing mechanisms such as rollers, adjusting rollers, and synchronous belts into the welding and assembly device for children's balance bikes, the problem of improper positioning of parts during assembly is solved, achieving precise adjustment and efficient assembly.

CN224463975UActive Publication Date: 2026-07-07邢台久达自行车有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
邢台久达自行车有限公司
Filing Date
2025-07-09
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

The components in existing children's balance bike welding and assembly devices are not easy to fine-tune during the assembly process, resulting in improper positioning, requiring re-fixing and reassembly, which wastes time and human resources.

Method used

The system employs mechanisms such as rollers, adjusting rollers, and synchronous belts, and uses a motor to drive the rotation and angle adjustment of components, ensuring precise alignment during assembly.

Benefits of technology

It enables precise adjustment of components during the assembly process, reduces waste from re-fixing and reassembly, and improves assembly efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a welding and assembly device for children's balance bikes, belonging to the technical field of children's balance bikes. It solves the technical problem that components are not easy to fine-tune during assembly, leading to the need for re-fixing and reassembly if the position is not suitable during assembly, wasting time and manpower. The welding and assembly device for children's balance bikes includes a base with grooves on both sides. Rollers are rotatably connected inside the grooves. A rotating mechanism for rotating the rollers is provided on one side of each of the two first clamping plates. Two fixing blocks are symmetrically fixed to the top of another support plate. Adjusting rollers are rotatably connected to one side of each fixing block. A rotating mechanism for rotating the second clamping plate is provided at the end of each adjusting roller away from the second clamping plate. In this utility model, the rollers and adjusting rollers ensure that components can be adjusted during assembly.
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Description

Technical Field

[0001] This utility model belongs to the field of children's balance bike technology, and relates to welding assembly, specifically a welding assembly device for children's balance bikes. Background Technology

[0002] A welding and assembly unit for children's balance bikes is a specialized piece of equipment designed to improve assembly efficiency and welding quality. This unit utilizes advanced welding technology to ensure a secure connection between different components, thereby enhancing the structural strength and safety of the balance bike. The welding and assembly unit typically includes automated fixtures, a welding machine, and a control system to facilitate high-precision welding operations while minimizing human error. Furthermore, with the increasing market demand for safe riding products for children, the research and application of high-performance welding and assembly units is of great significance for improving the manufacturing process and quality of children's balance bikes.

[0003] However, some existing welding and assembly devices for children's balance bikes have components that are not easy to fine-tune during the assembly process. This can lead to situations where the components are not properly positioned during assembly, requiring re-fixing and reassembly, which wastes time and manpower. Therefore, this problem needs to be solved. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a welding and assembly device for children's balance bikes. The technical problem this utility model aims to solve is that the components are not easy to fine-tune during the assembly process, which leads to the need for re-fixing and reassembly if the position is not suitable during assembly, wasting time and human resources.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A welding and assembly device for a child balance bike includes a base with grooves on both sides. Two support seats are symmetrically slidably connected within the two grooves. Each support seat has a moving mechanism at its bottom for moving the support seats. Two first electric push rods are symmetrically fixedly connected to the tops of the two support seats. A common support plate is fixedly connected to the tops of the two first electric push rods. Four first clamping plates are provided on the top of one of the support plates, arranged in pairs. A slot is provided on one side of each pair of first clamping plates, and a roller is rotatably connected inside each slot. Each of the two sets of first clamping plates has a rotating mechanism for rotating the roller on one side. The other support plate has two fixed blocks symmetrically fixedly connected to its top. Each of the two fixed blocks has an adjusting roller rotatably connected to one side. Each of the two adjusting rollers has a storage groove on one side. Each of the two storage grooves has a third electric push rod fixedly connected inside. Each of the two third electric push rods has a second clamping plate fixedly connected to its output end. Each of the two adjusting rollers has a rotating mechanism for rotating the second clamping plate at its end away from the second clamping plate. By setting up the rollers and adjusting rollers, it can be ensured that the parts can be adjusted during the assembly process.

[0007] As a further embodiment of this utility model, the moving mechanism includes a bidirectional lead screw, which is rotatably connected to one side of the base. A first motor is fixedly connected to one end of the bidirectional lead screw, and the first motor is fixedly connected to one side of the base. A support seat is slidably sleeved on the surface of the bidirectional lead screw. A lead screw nut is provided inside the support seat near the bidirectional lead screw, and the lead screw nut and the bidirectional lead screw are mutually engaged. A robotic arm is fixedly connected to one side of the base, and a welding head is provided at the end of the robotic arm near the base. The support seat can be moved by the bidirectional lead screw.

[0008] As a further embodiment of this utility model, the rotating mechanism includes a second motor, which is fixedly connected to one side of the first clamping plate. The output shaft of the second motor is fixedly connected to a second synchronous pulley. A first synchronous pulley is fixedly sleeved on the surface of the roller near the second synchronous pulley. The first and second synchronous pulleys are sleeved with the same first synchronous belt. Two station plates are fixedly connected to the top of one of the support plates near the two first clamping plates. A second electric push rod is fixedly connected to one side of each of the two station plates. The output ends of the two second electric push rods are fixedly connected to one side of the first clamping plate. The roller can be rotated by the arrangement of the first synchronous pulley.

[0009] As a further embodiment of this utility model, the rotating mechanism includes a rotating shaft, which is fixedly connected to one end of the adjusting roller. A third synchronous wheel is fixedly sleeved on the surface of the rotating shaft. A fourth synchronous wheel is rotatably connected to the surface of another support plate near the third synchronous wheel. The same second synchronous belt is sleeved on the surfaces of the fourth and third synchronous wheels. A third motor is fixedly connected to one side of the fourth synchronous wheel. The third motor is fixedly connected to one side of another support plate. By setting the third synchronous wheel, the second clamping plate can be rotated.

[0010] The beneficial effects of this utility model are as follows:

[0011] 1. This utility model adopts a technical solution that uses rollers and adjusting rollers to drive the rotation of parts, thus ensuring that the parts can be adjusted during the assembly process. This effectively solves the problem that parts are not easy to fine-tune during assembly, which leads to the need for re-fixing and reassembly if the position is not suitable during assembly, wasting time and manpower. The clamping surface of the first clamping plate has a slot, and a roller is installed inside the slot. The roller is in close contact with the handlebar. A second motor is installed on the back side of the first clamping plate. When the handlebar needs to be adjusted, the second motor can be started, causing the roller to drive the handlebar to rotate, thereby achieving the purpose of angle adjustment. A second synchronous belt is installed on one side of each of the two second clamping plates 404, and the other end of the second synchronous belt is connected to a third motor. When the third motor is started, the connecting rod can be adjusted in angle, thus ensuring that the handlebar can be stably assembled with the connecting rod. After assembly, it is welded by a welding head. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a welding and assembly device for a children's balance bike proposed in this utility model;

[0013] Figure 2 This is a schematic diagram of the moving mechanism of a welding and assembly device for a children's balance bike proposed in this utility model;

[0014] Figure 3 This is a schematic diagram of the rotating mechanism of a welding and assembly device for a children's balance bike proposed in this utility model;

[0015] Figure 4 for Figure 3 Enlarged structural diagram at point A in the diagram;

[0016] Figure 5 This is a schematic diagram of the rotating mechanism of a welding and assembly device for a children's balance bike proposed in this utility model.

[0017] In the diagram: 1. Base; 2. Support seat; 3. First clamping plate; 4. Fixing block; 101. Slide groove; 102. Robotic arm; 103. Welding head; 104. Two-way lead screw; 105. Lead screw nut; 106. First motor; 201. First electric push rod; 202. Support plate; 301. Station plate; 302. Second electric push rod; 303. Groove; 304. Roller; 305. First synchronous pulley; 306. Second synchronous pulley; 307. First synchronous belt; 308. Second motor; 401. Adjusting roller; 402. Storage groove; 403. Third electric push rod; 404. Second clamping plate; 405. Rotating shaft; 406. Third synchronous pulley; 407. Fourth synchronous pulley; 408. Second synchronous belt; 409. Third motor. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Reference Figure 1 - Figure 5 A welding and assembly device for a child balance bike includes a base 1. Slide grooves 101 are provided on both sides of the base 1. Two support seats 2 are symmetrically slidably connected inside the two slide grooves 101. Each support seat 2 has a moving mechanism at its bottom for moving the support seat 2. Two first electric push rods 201 are symmetrically fixedly connected to the top of each support seat 2. The top of each of the two first electric push rods 201 is fixedly connected to the same support plate 202. Four first clamping plates 3 are provided on the top of one of the support plates 202, arranged in pairs. A slot 303 is provided on one side of each pair of first clamping plates 3. A roller 304 is rotatably connected inside each pair of slots 303. A mechanism for rotating the roller is provided on one side of each pair of first clamping plates 3. The rotating mechanism of 304 has two fixed blocks 4 symmetrically fixedly connected to the top of another support plate 202. Each of the two fixed blocks 4 is rotatably connected to an adjusting roller 401 on one side. Each of the two adjusting rollers 401 has a storage groove 402 on one side. Each of the two storage grooves 402 is fixedly connected to a third electric push rod 403. Each of the output ends of the two third electric push rods 403 is fixedly connected to a second clamping plate 404. The height of the clamping plate can be adjusted by the setting of the first electric push rod 201. Each end of the two adjusting rollers 401 away from the second clamping plate 404 is provided with a rotating mechanism for rotating the second clamping plate 404. The setting of roller 304 and adjusting roller 401 can ensure that the parts can be adjusted during the assembly process.

[0020] Preferably, the moving mechanism includes a bidirectional lead screw 104, which is rotatably connected to one side of the base 1. A first motor 106 is fixedly connected to one end of the bidirectional lead screw 104, and the first motor 106 is fixedly connected to one side of the base 1. A support seat 2 is slidably sleeved on the surface of the bidirectional lead screw 104. A lead screw nut 105 is provided inside the support seat 2 near the side of the bidirectional lead screw 104, and the lead screw nut 105 and the bidirectional lead screw 104 are mutually cooperated. A robotic arm 102 is fixedly connected to one side of the base 1, and a welding head 103 is provided at the end of the robotic arm 102 near the side of the base 1. The support seat 2 can be moved by the bidirectional lead screw 104.

[0021] Preferably, the rotating mechanism includes a second motor 308, which is fixedly connected to one side of the first clamping plate 3. The output shaft of the second motor 308 is fixedly connected to a second synchronous pulley 306. A first synchronous pulley 305 is fixedly sleeved on the surface of the roller 304 near the second synchronous pulley 306. The surfaces of the first synchronous pulley 305 and the second synchronous pulley 306 are sleeved with the same first synchronous belt 307. Two station plates 301 are fixedly connected to the top of one of the support plates 202 near the two first clamping plates 3. A second electric push rod 302 is fixedly connected to one side of each of the two station plates 301. The first clamping plate 3 can be moved by the second electric push rod 302. The output ends of the two second electric push rods 302 are fixedly connected to one side of the first clamping plate 3. The roller 304 can be rotated by the first synchronous pulley 305.

[0022] Preferably, the rotating mechanism includes a rotating shaft 405, which is fixedly connected to one end of the adjusting roller 401. A third synchronous wheel 406 is fixedly sleeved on the surface of the rotating shaft 405. A fourth synchronous wheel 407 is rotatably connected to the surface of another support plate 202 near the third synchronous wheel 406. The same second synchronous belt 408 is sleeved on the surfaces of the fourth synchronous wheel 407 and the third synchronous wheel 406. A third motor 409 is fixedly connected to one side of the fourth synchronous wheel 407. The third motor 409 is fixedly connected to one side of the other support plate 202. The second clamping plate 404 can be rotated by the setting of the third synchronous wheel 406.

[0023] Working principle: In use, the handlebars are placed between multiple first clamping plates 3, and then the second electric push rod 302 is activated, causing the first clamping plates 3 to move closer together, thus clamping and fixing the handlebars. Then, the connecting rod to be assembled is placed between two second clamping plates 404. A third electric push rod 403 is installed on one side of each of the two second clamping plates 404. When the third electric push rod 403 is activated, the second clamping plates 404 also move closer together, thus clamping and fixing the connecting rod. Once the handlebars and connecting rod are fixed, the bicycle can be started... The first motor 106 is driven, and a double-acting lead screw 104 is installed on the output shaft of the first motor 106. Two support seats 2 are installed on the surface of the double-acting lead screw 104, and both support seats 2 are engaged with the double-acting lead screw 104 through lead screw nuts 105. So when the double-acting lead screw 104 rotates, the two support seats 2 will move closer together. The first clamping plate 3 and the second clamping plate 404 are respectively installed on the top of the two support seats 2. So when the two support seats 2 move closer together, the handlebars and connecting rods will also move closer together, thereby achieving the purpose of assembly. The bottom of each of the second clamping plates 404 is equipped with a first electric push rod 201, which allows for height adjustment of the first clamping plate 3 and the second clamping plate 404. A slot 303 is formed on the clamping surface of the first clamping plate 3, and a roller 304 is installed inside the slot 303, making close contact with the handlebars. A second motor 308 is installed on the back side of the first clamping plate 3. When the handlebars require angle adjustment, the second motor 308 can be activated. A first synchronous belt 307 is installed on the output shaft of the second motor 308. The other end of 07 is connected to roller 304, so that when the second motor 308 is started, roller 304 can drive the handlebar to rotate, thereby achieving the purpose of angle adjustment. A second synchronous belt 408 is installed on one side of each of the two second clamping plates 404, and the other end of the second synchronous belt 408 is connected to the third motor 409, so that when the third motor 409 is started, the connecting rod can be angled to ensure that the handlebar can be stably assembled with the connecting rod. After the assembly is completed, it is welded by welding head 103.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A welding and assembly device for a children's balance bike, comprising a base (1), characterized in that, The base (1) has sliding grooves (101) on both sides. Two support seats (2) are symmetrically slidably connected inside the two sliding grooves (101). The bottom of each support seat (2) is provided with a moving mechanism for moving the support seat (2). The top of each support seat (2) is symmetrically fixedly connected with two first electric push rods (201). The top of each first electric push rod (201) is fixedly connected with the same support plate (202). One of the support plates (202) is provided with four first clamping plates (3) on its top. The four first clamping plates (3) are arranged in pairs. The two sets of first clamping plates (3) are provided with slots (303) on one side. The slots (303) are rotatably connected inside the two sets of slots (303). The roller (304) has a rotating mechanism for rotating the roller (304) on one side of each of the two sets of first clamping plates (3). The other support plate (202) has two fixed blocks (4) symmetrically fixedly connected to the top. The two fixed blocks (4) are rotatably connected to one side of each of the two fixed blocks (4). The two adjusting rollers (401) are provided with a storage groove (402) on one side of each of the two adjusting rollers (401). The two storage grooves (402) are fixedly connected to the inside of each of the two storage grooves (402). The output ends of the two third electric push rods (403) are fixedly connected to the second clamping plate (404). The two adjusting rollers (401) are provided with a rotating mechanism for rotating the second clamping plate (404) on the side away from the second clamping plate (404).

2. The welding and assembly device for children's balance bikes according to claim 1, characterized in that, The moving mechanism includes a bidirectional lead screw (104), which is rotatably connected to one side of the base (1). One end of the bidirectional lead screw (104) is fixedly connected to a first motor (106), which is also fixedly connected to one side of the base (1).

3. The welding and assembly device for children's balance bikes according to claim 2, characterized in that, The support base (2) is slidably sleeved on the surface of the bidirectional lead screw (104). The support base (2) has a lead screw nut (105) inside on the side near the bidirectional lead screw (104), and the lead screw nut (105) and the bidirectional lead screw (104) are mutually cooperated. A mechanical arm (102) is fixedly connected to one side of the base (1), and a welding head (103) is provided at the end of the mechanical arm (102) near the base (1).

4. The welding and assembly device for children's balance bikes according to claim 1, characterized in that, The rotating mechanism includes a second motor (308), which is fixedly connected to one side of the first clamping plate (3). The output shaft of the second motor (308) is fixedly connected to a second synchronous pulley (306). A first synchronous pulley (305) is fixedly sleeved on the surface of the roller (304) near the second synchronous pulley (306). The first synchronous pulley (305) and the second synchronous pulley (306) are sleeved with the same first synchronous belt (307).

5. The welding and assembly device for children's balance bikes according to claim 4, characterized in that, One of the support plates (202) is fixedly connected to two station plates (301) on the top side of the side of the two first clamping plates (3), and a second electric push rod (302) is fixedly connected to one side of the two station plates (301). The output ends of the two second electric push rods (302) are fixedly connected to one side of the first clamping plate (3).

6. The welding and assembly device for children's balance bikes according to claim 1, characterized in that, The rotating mechanism includes a rotating shaft (405), which is fixedly connected to one end of an adjusting roller (401). A third synchronous wheel (406) is fixedly sleeved on the surface of the rotating shaft (405). A fourth synchronous wheel (407) is rotatably connected to the surface of another support plate (202) near the third synchronous wheel (406). The same second synchronous belt (408) is sleeved on the surfaces of the fourth synchronous wheel (407) and the third synchronous wheel (406). A third motor (409) is fixedly connected to one side of the fourth synchronous wheel (407). The third motor (409) is fixedly connected to one side of another support plate (202).