A 30 degree cylinder clamp

Abstract

The utility model provides a 30 degree air cylinder clamp relates to clamp technical field, including support mechanism, the top of support mechanism is installed with processing platform, the support mechanism includes base, the top of base equidistance encircles and is installed with a plurality of support components, the top of base and located one side of each support component is installed with clamping component, the top of processing platform is near the centre and is equipped with the middle split hole, the inside installation of middle split hole has the knife reference surface, through the use of middle split hole, greatly reduces the requirement to worker operation proficiency, through the split type structure of support component, can reduce clamp maintenance cost, adapts the type of many products of acquaintance, solves the problem that the clamp accumulates iron, is favorable to the worker cleaning, through the use of clamping component cooperation control switch, greatly reduces the labor intensity of worker, improves the operation efficiency, solves the product bruise problem, through the knife reference surface can solve the problem of the knife.

Description

Technical Field

[0001] This utility model relates to the field of clamping technology, and in particular to a 30-degree cylinder clamp. Background Technology

[0002] A fixture is a device used in mechanical manufacturing to fix a workpiece in the correct position for operation or inspection. A fixture typically consists of positioning elements (which determine the correct position of the workpiece in the fixture), clamping devices, tool setting and guiding elements (which determine the relative position of the tool and the workpiece or guide the direction of the tool), indexing devices (which enable the workpiece to complete the processing of several stations in one setup, and there are two types: rotary indexing devices and linear indexing devices), connecting elements, and a fixture body (fixture base).

[0003] Currently, most clamps are manually installed, but this method has certain drawbacks. It requires high labor intensity and skilled operation from workers. Each clamping requires workers to use a dial indicator to center the product, resulting in low efficiency and making mass production impossible. Furthermore, the clamping force varies from worker to worker, which can easily cause product deformation due to unstable clamping, leading to inconsistent product quality. Therefore, we propose a 30-degree cylinder clamp. Utility Model Content

[0004] The purpose of this utility model is to solve the shortcomings of the existing technology. At present, common clamps are all manually installed and clamped, but this clamping method has certain drawbacks. It requires high labor intensity and high operator skill. Each time the clamp is installed, the worker needs to use a dial indicator to center the clamp, which is inefficient and cannot achieve mass production. In addition, the clamping force of the worker is different each time, which can easily cause product deformation due to unstable clamping, thus leading to unstable product quality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A 30-degree cylinder clamp includes a support mechanism, and a processing platform is mounted on the top of the support mechanism;

[0007] The support mechanism includes a base, and a plurality of support components are equidistantly mounted around the top of the base. A clamping component is mounted on the top of the base and on one side of each support component.

[0008] The top of the machining platform has a split hole near the center, and a tool setting reference surface is installed inside the split hole. Several through holes are equidistantly arranged around the top of the machining platform and around the split hole. A machining end face is arranged around the top of the machining platform near the outer edge.

[0009] As a preferred embodiment of this utility model, the support component includes a positioning block, which is fixedly connected to the base by bolts. A connecting block is inserted into the top of the positioning block, and the positioning block and the connecting block are fixed together by a pin. The top of the connecting block is fixedly connected to the processing platform.

[0010] The technical advantages of adopting the above-mentioned further solution are: by using the separate structure of the positioning block and the connecting block, maintenance costs can be reduced, and once damage occurs, there is no need to replace the whole thing, and it can be adapted to multiple products of similar types.

[0011] As a preferred embodiment of this utility model, both the positioning block and the connecting block are made of high manganese steel and their surfaces are treated with nickel plating.

[0012] The technical effect of adopting the above-mentioned further solution is that high manganese steel has excellent wear resistance, impact resistance and work hardening ability. Combined with nickel plating, it can improve the corrosion resistance of the positioning block and connecting block surface, thereby improving the service life of the positioning block and connecting block.

[0013] As a preferred embodiment of this utility model, the clamping assembly includes a cylinder body, the output end of the cylinder body facing the top and fixedly connected to the base, and the output end of the cylinder body passing through a corresponding through hole, and a clamping block fixedly connected to the top of the processing platform.

[0014] The technical effect of adopting the above-mentioned further solution is that the contraction of the cylinder body can drive the clamping block to move downward, thereby cooperating with the processing platform to clamp and fix the processed product.

[0015] As a preferred embodiment of this utility model, a plastic protective pad is adhered to the bottom of the clamping block.

[0016] The technical effect of adopting the above-mentioned further solution is that the plastic protective pad can increase the friction between the clamping block and the product, improve the clamping stability, and at the same time prevent the clamping block from directly contacting the product, thus preventing crushing.

[0017] As a preferred embodiment of this utility model, an anti-slip pad is adhered to the bottom of the base.

[0018] The technical effect of adopting the above-mentioned further solution is that the anti-slip pad can increase the friction of the bottom of the base, prevent the base from sliding during use, and improve the stability of use.

[0019] As a preferred embodiment of this utility model, a control switch is installed at the top of the base near the front and left corners, and the control switch is electrically connected to the cylinder body.

[0020] The technical effect of adopting the above-mentioned further solution is that the cylinder body can be controlled to extend and retract by the control switch, thereby driving the clamping block to move up and down to complete the clamping and releasing operation of the product, improving the ease of use.

[0021] As a preferred embodiment of this utility model, the processing platform is made of carbon steel.

[0022] The technical effect of adopting the above-mentioned further solutions is that carbon steel has high strength and hardness characteristics, can withstand large loads and pressures, and ensures the structural stability of the processing platform.

[0023] Compared with the prior art, the beneficial effects of this utility model are:

[0024] In this utility model, the design of the support mechanism and processing platform, and the use of the centering hole, can effectively solve the problem of the lack of a centering reference for the product, and greatly reduce the requirements for the operator's skill level.

[0025] The split structure of the support components can reduce the maintenance cost of the fixtures, adapt to a variety of similar products, and raise the machining platform. With the through holes, the problem of shavings accumulating on the fixtures can be effectively solved, making it easier for workers to clean.

[0026] By using the clamping components in conjunction with the control switch, products can be clamped quickly, replacing manual labor. Compared with traditional manual clamping, this greatly reduces the labor intensity of workers, improves operating efficiency, and the plastic protective pad at the bottom of the clamping block can effectively solve the problem of product crushing. The tool setting reference surface can effectively solve the tool setting problem. Attached Figure Description

[0027] Figure 1 A schematic diagram of the overall structure of a 30-degree cylinder clamp provided by this utility model;

[0028] Figure 2 A schematic diagram of the overall top structure of a 30-degree cylinder clamp provided by this utility model;

[0029] Figure 3 A schematic diagram of the overall side structure of a 30-degree cylinder clamp provided by this utility model;

[0030] Figure 4 A side view of the support component of a 30-degree cylinder clamp provided by this utility model.

[0031] Legend: 1. Support mechanism; 101. Base; 102. Support component; 1021. Positioning block; 1022. Connecting block; 103. Clamping component; 1031. Cylinder body; 1032. Clamping block; 104. Control switch; 2. Machining platform; 201. Center hole; 202. Tool setting reference surface; 203. Through hole; 204. Machining end face. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0033] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0034] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0036] Example 1

[0037] like Figure 1-4As shown, this utility model provides a technical solution: a 30-degree cylinder clamp, including a support mechanism 1, a processing platform 2 mounted on the top of the support mechanism 1, the support mechanism 1 including a base 101, a plurality of support components 102 are equidistantly mounted around the top of the base 101, a clamping component 103 is mounted on the top of the base 101 and on one side of each support component 102, a center hole 201 is opened near the center of the top of the processing platform 2, a tool setting reference surface 202 is installed inside the center hole 201, a plurality of through holes 203 are equidistantly mounted around the top of the processing platform 2 and around the center hole 201, and a processing end face 204 is arranged around the top of the processing platform 2 near the outer periphery.

[0038] Example 2

[0039] like Figure 1-4As shown, the support assembly 102 includes a positioning block 1021, which is fixedly connected to the base 101 by bolts. A connecting block 1022 is inserted into the top of the positioning block 1021, and the positioning block 1021 and the connecting block 1022 are fixed together by a pin. The top of the connecting block 1022 is fixedly connected to the processing platform 2. The separate structure of the positioning block 1021 and the connecting block 1022 reduces maintenance costs; in case of damage, there is no need to replace the entire assembly, and it can be adapted to multiple similar products. Both are made of high-manganese steel and have undergone nickel plating. High-manganese steel has excellent wear resistance, impact resistance, and work hardening ability. Combined with nickel plating, it can improve the corrosion resistance of the positioning block 1021 and connecting block 1022, thereby increasing their service life. The clamping assembly 103 includes a cylinder body 1031. The output end of the cylinder body 1031 faces the top and is fixedly connected to the base 101. The output end of the cylinder body 1031 passes through the corresponding through hole 203 and is located at the top of the processing platform 2. A clamping block 1032 is fixedly connected. The retraction of the cylinder body 1031 causes the clamping block 1032 to move downwards, thereby clamping and fixing the processed product in conjunction with the processing platform 2. A plastic protective pad is adhered to the bottom of the clamping block 1032. This pad increases the friction between the clamping block 1032 and the product, improving clamping stability and preventing direct contact between the clamping block 1032 and the product, thus preventing crushing. An anti-slip pad is adhered to the bottom of the base 101. This pad increases the friction at the bottom of the base 101, preventing slippage during use. To improve stability, a control switch 104 is installed at the top of the base 101 near the front and left corners. The control switch 104 is electrically connected to the cylinder body 1031. The cylinder body 1031 can be extended or retracted by the control switch 104, which in turn drives the clamping block 1032 to move up and down to complete the clamping and releasing operation of the product, improving ease of use. The processing platform 2 is made of carbon steel, which has high strength and hardness characteristics and can withstand large loads and pressures, ensuring the structural stability of the processing platform 2.

[0040] The working process of this utility model is as follows: When using a 30-degree cylinder clamp to hold a product, first place the processing platform 2 on the top of the base 101, and insert the connecting block 1022 at its bottom into the positioning block 1021. During the process, the clamping component 103 will be in the corresponding through hole 203. Then, use a pin to pass through the positioning block 1021 and the connecting block 1022 to complete the assembly of the processing platform 2. After that, place the product to be processed on the end of the processing platform 2, adjust the position according to the centering hole 201, and make its bottom aligned with the processing end face 204. Finally, control the cylinder body 1031 to retract downward by the control button, so that the clamping block 1032 can be clamped and fixed.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A 30-degree cylinder clamp, comprising a support mechanism (1), characterized in that: A processing platform (2) is installed at the top of the support mechanism (1); The support mechanism (1) includes a base (101), and a plurality of support components (102) are equidistantly mounted around the top of the base (101). A clamping component (103) is mounted on the top of the base (101) and on one side of each support component (102). The top of the machining platform (2) is provided with a center hole (201) near the center. A tool setting reference surface (202) is installed inside the center hole (201). Several through holes (203) are provided at equal intervals around the top of the machining platform (2) and around the center hole (201). A machining end face (204) is provided around the top of the machining platform (2) near the outer periphery.

2. The 30-degree cylinder clamp according to claim 1, characterized in that: The support component (102) includes a positioning block (1021), which is fixedly connected to the base (101) by bolts. A connecting block (1022) is inserted into the top of the positioning block (1021), and the positioning block (1021) and the connecting block (1022) are fixed together by a pin. The top of the connecting block (1022) is fixedly connected to the processing platform (2).

3. A 30-degree cylinder clamp according to claim 2, characterized in that: The positioning block (1021) and the connecting block (1022) are both made of high manganese steel and have been nickel-plated.

4. A 30-degree cylinder clamp according to claim 1, characterized in that: The clamping assembly (103) includes a cylinder body (1031), the output end of the cylinder body (1031) faces the top and is fixedly connected to the base (101), the output end of the cylinder body (1031) passes through the corresponding through hole (203), and a clamping block (1032) is fixedly connected to the top of the processing platform (2).

5. A 30-degree cylinder clamp according to claim 4, characterized in that: A plastic protective pad is adhered to the bottom of the clamp (1032).

6. A 30-degree cylinder clamp according to claim 1, characterized in that: The bottom of the base (101) is covered with an anti-slip pad.

7. A 30-degree cylinder clamp according to claim 1, characterized in that: A control switch (104) is installed at the top of the base (101) near the front and left corners, and the control switch (104) is electrically connected to the cylinder body (1031).

8. A 30-degree cylinder clamp according to claim 1, characterized in that: The processing platform (2) is made of carbon steel.

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