A nylon wheel processing apparatus

By designing automated rotating components and PLC-controlled nylon wheel processing equipment, the downtime problem caused by grinding wheel replacement was solved, achieving efficient grinding wheel position switching and replacement, and improving work efficiency and adaptability.

CN224464327UActive Publication Date: 2026-07-07YICHUN XINSILU IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YICHUN XINSILU IND CO LTD
Filing Date
2025-08-11
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In the existing nylon wheel processing, the grinding device needs to be stopped when changing the grinding wheel, which leads to a decrease in work efficiency.

Method used

A nylon wheel processing device was designed, which realizes automatic replacement of grinding wheels through a rotating component and a PLC control device. The grinding wheel position is switched by using a transmission rod and gear system, and the replacement process is simplified by a hexagonal connecting column and spring structure.

Benefits of technology

This allows for the replacement of grinding wheels without stopping the machine, improving work efficiency and the adaptability of the device, and accommodating grinding wheels of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to nylon wheel field, specifically speaking is a kind of nylon wheel processing equipment, including work frame, the ash outlet is set up in work frame inside, PLC control device is fixedly connected with work frame outside, rotating assembly is provided in work frame inside, rotating assembly includes the rotating shaft of fixed connection in work frame inside. The utility model is through the inversion of first transmission link, and further drive gear rotation, and this is gear rotation on gear ring, and further drive mounting piece rotation, to drive two polishing wheels replacement position, to make one of polishing wheels can polish nylon wheel, and second polishing wheel can be replaced, to make only need to consume certain time, change the position of two polishing wheels, can replace polishing wheel, and when replacing, can also process nylon wheel, to reduce the time that needs to consume, to improve work efficiency further.
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Description

Technical Field

[0001] This utility model relates to the field of nylon wheels, specifically a nylon wheel processing equipment. Background Technology

[0002] Nylon wheels are made of nylon (PA), a melt-processable thermoplastic. PA has excellent comprehensive properties, including high strength, good low-temperature toughness, suitable hardness, wear resistance, low coefficient of friction, and good chemical resistance. It has a large application market in the machinery industry. Pulleys require materials with high strength, high rigidity, good dimensional stability, excellent toughness, and good processability. Currently, the use of nylon to produce pulleys is becoming increasingly common.

[0003] Currently, nylon wheels are generally manufactured through injection molding. After demolding, these wheels often have numerous burrs. These burrs need to be cleaned before the wheels can be used. Cleaning these burrs requires a grinding device. After a period of use, the grinding wheel needs to be replaced to ensure processing quality and efficiency. However, replacing the grinding wheel requires stopping the grinding device, which prevents the burrs from being properly removed, thus reducing work efficiency.

[0004] Therefore, a nylon wheel processing equipment is proposed to address the above problems. Utility Model Content

[0005] To overcome the shortcomings of existing technologies and solve the problem that when cleaning burrs, a grinding device is needed, and the grinding wheel on the grinding device needs to be replaced after a period of use to ensure processing quality and efficiency, but the grinding device needs to be stopped when replacing the grinding wheel, which will result in the inability to grind burrs and reduce work efficiency, this utility model proposes a nylon wheel processing equipment.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The nylon wheel processing equipment of this utility model includes a working frame, a dust discharge port is opened inside the working frame, a PLC control device is fixedly connected to the outside of the working frame, a rotating assembly is arranged inside the working frame, the rotating assembly includes a rotating shaft fixedly connected inside the working frame, an installation component is rotatably connected to the outside of the rotating shaft, two first transmission rods are slidably connected inside the installation component, the first transmission rod is configured as two segments, a one-way bearing is rotatably connected between the two segments of the first transmission rod, the first transmission rod passes through the installation component, a gear is fixedly connected to the outside of the first transmission rod, a gear ring meshes with the outside of the gear, an auxiliary ring is slidably connected inside the gear ring, the gear ring is rotatably connected to the outside of the rotating shaft, the outside of the auxiliary ring is fixedly connected to the end of the first transmission rod, and two connecting shafts are fixedly connected between the outside of the gear ring and the inside of the working frame.

[0007] Preferably, an installation assembly is provided on the outer side of the first transmission rod. The installation assembly includes a hexagonal connecting post slidably connected to the outer side of the first transmission rod. Two hexagonal connecting posts are provided. A second connecting frame is slidably connected to the outer side of the first transmission rod. The outer side of the second connecting frame is fixedly connected to the interior of the installation component. A first spring is fixedly connected between the outer side of the second connecting frame and the outer side of the hexagonal connecting post.

[0008] Preferably, the mounting assembly further includes a hexagonal plate fixedly connected to the outside of the hexagonal connecting post, and ball bearings are rotatably connected inside the hexagonal plate.

[0009] Preferably, a grinding assembly is provided on the outer side of the hexagonal connecting post. The grinding assembly includes a grinding wheel that is slidably connected to the outer side of the hexagonal connecting post. The outer side of the grinding wheel abuts against the outer side of the ball bearing. Two insertion ports are provided inside the grinding wheel. The insertion ports are slidably connected to the outer side of the hexagonal connecting post.

[0010] Preferably, a transmission assembly is provided on the outer side of the second hexagonal connecting post. The transmission assembly includes a second transmission rod slidably connected inside the hexagonal connecting post. The second transmission rod passes through the mounting component and is rotatably connected. A first connecting frame is slidably connected to the outer side of the second transmission rod. The outer side of the first connecting frame is fixedly connected to the inside of the mounting component.

[0011] Preferably, the transmission assembly further includes a second spring fixedly connected between the outer side of the first connecting frame and the outer side of the hexagonal connecting column, a motor fixedly connected to the end of the second transmission rod, a mounting plate fixedly connected to the outer side of the motor, and the mounting plate rotatably connected to the outer side of the rotating shaft.

[0012] Preferably, the PLC control device is electrically connected to the motor.

[0013] The advantages of this utility model are:

[0014] 1. This utility model utilizes the reversal of the first transmission rod to transmit power to the second transmission rod via a one-way bearing. This causes both transmission rods to rotate, which in turn drives the gear to rotate. The gear rotates on the gear ring, which in turn drives the mounting component to rotate, thereby changing the position of the two grinding wheels. This allows one grinding wheel to grind the nylon wheel, while the second grinding wheel can be replaced. This method requires only a certain amount of time to change the position of the two grinding wheels, and the nylon wheel can be processed during the replacement process, thus reducing the time required and improving work efficiency.

[0015] 2. This utility model moves the hexagonal connecting post by pulling the hexagonal plate, thereby compressing the first spring and separating the hexagonal connecting post from the insertion port. This allows the grinding wheel to be replaced, reducing the difficulty of replacement and improving the replacement efficiency. Furthermore, since both hexagonal connecting posts can move, it can accommodate grinding wheels of different sizes, thus improving the adaptability of the device. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall side view structure in Embodiment 1;

[0018] Figure 2 This is a schematic diagram of the internal overall component structure in Embodiment 1;

[0019] Figure 3 This is a schematic diagram of the internal component breakdown structure in Embodiment 1;

[0020] Figure 4 This is a top view of the internal components in Embodiment 1;

[0021] Figure 5 This is a schematic diagram of the partial component disassembly structure in Example 2.

[0022] In the diagram: 1. Working frame; 2. Ash discharge port; 3. PLC control device; 4. Rotating shaft; 5. Mounting component; 6. First transmission rod; 7. One-way bearing; 8. Gear; 9. Auxiliary ring; 10. Gear ring; 11. Connecting shaft; 12. Hexagonal connecting column; 13. First spring; 14. Hexagonal plate; 15. Ball bearing; 16. Grinding wheel; 17. Insertion port; 18. Mounting plate; 19. Motor; 20. Second transmission rod; 21. Second spring; 22. First connecting frame; 23. Second connecting frame. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Please see Figure 1-5 As shown, a nylon wheel processing device includes a working frame 1, with a dust discharge port 2 inside the working frame 1. A PLC control device 3 is fixedly connected to the outside of the working frame 1. A rotating assembly is provided inside the working frame 1. The rotating assembly includes a rotating shaft 4 fixedly connected inside the working frame 1. A mounting component 5 is rotatably connected to the outside of the rotating shaft 4. Two first transmission rods 6 are slidably connected inside the mounting component 5. The first transmission rods 6 are configured as two segments. A one-way bearing 7 is rotatably connected between the two segments of the first transmission rods 6. The first transmission rods 6 pass through the mounting component 5. A gear 8 is fixedly connected to the outside of the first transmission rods 6. A gear ring 10 meshes with the outside of the gear 8. An auxiliary ring 9 is slidably connected inside the gear ring 10. The gear ring 10 is rotatably connected to the outside of the rotating shaft 4. The outside of the auxiliary ring 9 is fixedly connected to the end of the first transmission rod 6. Two connecting shafts 11 are fixedly connected between the outside of the gear ring 10 and the inside of the working frame 1.

[0026] During operation, the reverse rotation of the first transmission rod 6 transmits power to the second transmission rod 6 via the one-way bearing 7, causing both transmission rods 6 to rotate. This, in turn, drives the gear 8 to rotate, which in turn rotates on the gear ring 10, causing the mounting component 5 to rotate. This, in turn, causes the two grinding wheels 16 to change positions. One grinding wheel 16 can then grind the nylon wheel, while the second grinding wheel 16 can be replaced. This allows for replacement of the grinding wheels 16 by simply changing their positions, and the nylon wheel can also be processed during replacement, thus reducing the time required and improving work efficiency.

[0027] Among them, a grinding component is provided on the outside of the hexagonal connecting post 12. The grinding component includes a grinding wheel 16 that is slidably connected to the outside of the hexagonal connecting post 12. The outside of the grinding wheel 16 abuts against the outside of the ball bearing 15. Two insertion ports 17 are opened inside the grinding wheel 16. The inside of the insertion ports 17 is slidably connected to the outside of the hexagonal connecting post 12.

[0028] During operation, the rotation of the hexagonal connecting column 12 drives the grinding wheel 16 to rotate, thereby enabling the processing of the nylon wheel.

[0029] The second hexagonal connecting post 12 is provided with a transmission assembly on its outer side. The transmission assembly includes a second transmission rod 20 that is slidably connected inside the hexagonal connecting post 12. The second transmission rod 20 passes through the mounting piece 5 and is rotatably connected. A first connecting frame 22 is slidably connected to the outer side of the second transmission rod 20. The outer side of the first connecting frame 22 is fixedly connected to the inside of the mounting piece 5.

[0030] The transmission assembly also includes a second spring 21 fixedly connected between the outer side of the first connecting frame 22 and the outer side of the hexagonal connecting post 12. A motor 19 is fixedly connected to the end of the second transmission rod 20. A mounting plate 18 is fixedly connected to the outer side of the motor 19. The mounting plate 18 is rotatably connected to the outer side of the rotating shaft 4.

[0031] During operation, the motor 19 drives the second transmission rod 20 to rotate, which in turn drives the second hexagonal connecting column 12 to rotate, thereby driving the grinding wheel 16 to rotate.

[0032] The PLC control device 3 is electrically connected to the motor 19.

[0033] During operation, the two motors 19 can be controlled by the PLC control device 3, thereby ensuring that the device can operate smoothly.

[0034] Example 2

[0035] Please see Figure 5 As shown in the first embodiment, as another implementation of the present invention, a mounting assembly is provided on the outer side of the first transmission rod 6. The mounting assembly includes a hexagonal connecting post 12 slidably connected to the outer side of the first transmission rod 6. Two hexagonal connecting posts 12 are provided. A second connecting frame 23 is slidably connected to the outer side of the first transmission rod 6. The outer side of the second connecting frame 23 is fixedly connected to the inside of the mounting component 5. A first spring 13 is fixedly connected between the outer side of the second connecting frame 23 and the outer side of the hexagonal connecting post 12.

[0036] The mounting assembly also includes a hexagonal plate 14 fixedly connected to the outside of the hexagonal connecting post 12, and a ball bearing 15 is rotatably connected inside the hexagonal plate 14.

[0037] During operation, by pulling the hexagonal plate 14, the hexagonal connecting post 12 is moved, thereby compressing the first spring 13, which separates the hexagonal connecting post 12 from the insertion port 17, allowing the grinding wheel 16 to be replaced. This reduces the difficulty of replacement and improves the replacement efficiency. Furthermore, since both hexagonal connecting posts 12 can move, they can accommodate grinding wheels 16 of different sizes, thus improving the adaptability of the device.

[0038] The working principle is that the motor 19 drives the second transmission rod 20 to reverse, which in turn drives the second hexagonal connecting column 12 to rotate, thereby driving the grinding wheel 16 to rotate, which in turn drives the hexagonal connecting column 12 to rotate, thereby driving the first transmission rod 6 to rotate.

[0039] By reversing the first transmission rod 6, power is transmitted to the second transmission rod 6 via the one-way bearing 7, causing both transmission rods 6 to rotate. This, in turn, drives the gear 8 to rotate, which in turn drives the mounting piece 5 to rotate. This causes the two grinding wheels 16 to change positions, allowing one grinding wheel 16 to grind the nylon wheel while the second grinding wheel 16 can be replaced. This process requires only a certain amount of time to change the positions of the two grinding wheels 16, and the nylon wheel can also be processed during replacement, thus reducing the time required and improving work efficiency.

[0040] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A nylon wheel processing device, comprising a work frame (1), wherein a dust discharge port (2) is provided inside the work frame (1), and a PLC control device (3) is fixedly connected to the outside of the work frame (1); characterized in that: The working frame (1) is provided with a rotating component. The rotating component includes a rotating shaft (4) fixedly connected to the inside of the working frame (1). A mounting part (5) is rotatably connected to the outside of the rotating shaft (4). Two first transmission rods (6) are slidably connected inside the mounting part (5). The first transmission rod (6) is configured as two segments. A one-way bearing (7) is rotatably connected between the two segments of the first transmission rod (6). The first transmission rod (6) passes through the mounting part (5). A gear (8) is fixedly connected to the outside of the first transmission rod (6). A gear ring (10) meshes with the outside of the gear (8). An auxiliary ring (9) is slidably connected inside the gear ring (10). The gear ring (10) is rotatably connected to the outside of the rotating shaft (4). The outside of the auxiliary ring (9) is fixedly connected to the end of the first transmission rod (6). Two connecting shafts (11) are fixedly connected between the outside of the gear ring (10) and the inside of the working frame (1).

2. The nylon wheel processing equipment according to claim 1, characterized in that: An installation assembly is provided on the outside of the first transmission rod (6). The installation assembly includes a hexagonal connecting post (12) slidably connected to the outside of the first transmission rod (6). There are two hexagonal connecting posts (12). A second connecting frame (23) is slidably connected to the outside of the first transmission rod (6). The outside of the second connecting frame (23) is fixedly connected to the inside of the mounting component (5). A first spring (13) is fixedly connected between the outside of the second connecting frame (23) and the outside of the hexagonal connecting post (12).

3. The nylon wheel processing equipment according to claim 2, characterized in that: The mounting assembly also includes a hexagonal plate (14) fixedly connected to the outside of the hexagonal connecting post (12), and ball bearings (15) are rotatably connected inside the hexagonal plate (14).

4. The nylon wheel processing equipment according to claim 2, characterized in that: A polishing assembly is provided on the outside of the hexagonal connecting post (12). The polishing assembly includes a polishing wheel (16) that is slidably connected to the outside of the hexagonal connecting post (12). The outside of the polishing wheel (16) abuts against the outside of the ball (15). Two insertion ports (17) are opened inside the polishing wheel (16). The inside of the insertion ports (17) is slidably connected to the outside of the hexagonal connecting post (12).

5. The nylon wheel processing equipment according to claim 4, characterized in that: The second hexagonal connecting post (12) is provided with a transmission assembly on its outer side. The transmission assembly includes a second transmission rod (20) that is slidably connected inside the hexagonal connecting post (12). The second transmission rod (20) passes through the mounting piece (5) and is rotatably connected. A first connecting frame (22) is slidably connected to the outer side of the second transmission rod (20). The outer side of the first connecting frame (22) is fixedly connected to the inside of the mounting piece (5).

6. The nylon wheel processing equipment according to claim 5, characterized in that: The transmission assembly also includes a second spring (21) fixedly connected between the outer side of the first connecting frame (22) and the outer side of the hexagonal connecting column (12). A motor (19) is fixedly connected to the end of the second transmission rod (20). An mounting plate (18) is fixedly connected to the outer side of the motor (19). The mounting plate (18) is rotatably connected to the outer side of the rotating shaft (4).

7. The nylon wheel processing equipment according to claim 1, characterized in that: The PLC control device (3) is electrically connected to the motor (19).