Universal assembly tool for condensers

Abstract

The utility model relates to a general assembly tool for condenser, include: clamping assembly, slidingly installed in the top end part of support, and clamping assembly is resisted in the left and right sides of several radiating pipes of condenser, clamping assembly includes a pair of sliding plate, a pair of first fixed side plate and a pair of first quick -witted, and the inner end part fixed mounting first fixed side plate of a pair of sliding plate, and the output rod of first quick -witted is resisted in the outer end part of sliding plate, is suitable for pushing first fixed side plate and is resisted in the both end part of several radiating pipes, installation component, located in the top end part of support, and fixedly installed in the middle part of clamping assembly, and installation component is resisted in the upper and lower sides of several radiating pipes, is suitable for cooperation clamping assembly and installs several radiating pipes. This general assembly tool can clamp several radiating pipes through pulling two first quick -witted, several second quick -witted, convenient and fast to use, simplifies the assembly step, improves assembly efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of automotive condenser technology, and relates to the assembly of condensers, especially a general assembly tool for condensers. Background Technology

[0002] In modern automotive manufacturing, the condenser is a key component of the refrigeration system, and its assembly quality directly affects the cooling effect and lifespan of the automotive air conditioning system. Currently, the assembly of automotive condensers is completed with the assistance of manual tooling. However, due to the complex internal piping layout of automotive condensers, the positioning of pipes and the installation of fins require a large number of precise and repetitive operations by operators. The operation steps are complicated, the production cycle is too long, and it is difficult to meet the large-scale and high-efficiency production needs of the automotive manufacturing industry.

[0003] To address these issues, we propose a universal assembly fixture for condensers. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a universal assembly tooling for condensers that is quick to assemble and easy to use.

[0005] To solve the above problems, the technical solution of this utility model is as follows:

[0006] A universal assembly tooling for condensers, comprising:

[0007] The clamping assembly is slidably mounted on the top of the bracket and abuts against the left and right sides of several heat dissipation tubes of the condenser;

[0008] The clamping assembly includes a pair of sliding plates, a pair of first fixed side plates, and a pair of first quick clamps. The first fixed side plates are fixedly installed at the inner ends of the pair of sliding plates, and the output rod of the first quick clamps abuts against the outer ends of the sliding plates, which is suitable for pushing the first fixed side plates against the two ends of a plurality of heat dissipation pipes.

[0009] The mounting component is located at the top of the bracket and is fixedly installed in the middle of the clamping component. The mounting component abuts against the upper and lower sides of several heat pipes and is suitable for installing several heat pipes in conjunction with the clamping component.

[0010] In a further embodiment, the clamping assembly further includes a pair of symmetrically arranged fixing plates, which are fixedly mounted on the bracket at intervals, and sliding plates are slidably mounted on the pair of fixing plates respectively;

[0011] A first quick clamp is fixedly installed on the outer side of a pair of fixed plates. The output rod of the first quick clamp abuts against the outer side of the corresponding sliding plate, which is suitable for pushing the sliding plate.

[0012] In a further embodiment, a movable side plate is placed inside the first fixed side plate, and a pair of movable sides abut against the left and right sides of a plurality of heat dissipation pipes.

[0013] In a further embodiment, a slide rail is fixedly installed on the top surface of a pair of fixed plates, and a slide groove is fixedly installed on the bottom surface of a sliding plate, with the slide groove slidably installed on the slide rail.

[0014] In a further embodiment, the mounting assembly includes a base plate and a pair of mounting seats, the pair of mounting seats being symmetrically fixedly mounted on a pair of fixed plates, and the two ends of the base plate being fixedly mounted on the pair of mounting seats respectively. The base plate is suitable for mounting a plurality of heat dissipation pipes.

[0015] In a further embodiment, the mounting assembly includes a plurality of second quick clips and a pair of second fixed side plates. A plurality of second quick clips are symmetrically fixedly mounted on the upper and lower sides of the base plate, and second fixed side plates are fixedly mounted on the upper and lower sides of the base plate respectively. The output rods of the plurality of second quick clips abut against the corresponding second fixed side plates, and the pair of second fixed side plates abut against the upper and lower sides of the plurality of heat dissipation pipes.

[0016] In a further embodiment, comb teeth are fixedly installed on the left and right sides of the base plate, and the comb teeth are provided with several grooves, which are suitable for mounting several heat dissipation pipes.

[0017] In a further embodiment, the width of the movable side plate corresponds to the width of the manifold of the condenser;

[0018] When installing the manifold, remove the movable side plate and install the manifold in the position of the movable side plate.

[0019] In a further embodiment, a number of fixing clips are inserted at intervals on the base plate. The fixing clips are door-shaped structures and are fastened to the outside of a number of heat dissipation pipes, which is suitable for limiting the position of the number of heat dissipation pipes.

[0020] In a further embodiment, a plurality of mounting rods are fixedly installed at intervals on the top part of the bracket. The mounting rods have grooves, and fixing plates are installed on the grooves by bolts.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This general assembly fixture has a base plate fixedly installed between two fixed plates. Several heat dissipation pipes are installed on the base plate, and several second quick clamps are fixedly installed on both sides of the base plate. Sliding plates are slidably installed on the two fixed plates respectively. First fixed side plates are fixedly installed on the inner ends of the two sliding plates, and first quick clamps are provided on the outer ends of the two sliding plates. Several heat dissipation pipes can be clamped by moving the two first quick clamps and several second quick clamps. It is convenient and quick to use, simplifies the assembly steps, and improves the assembly efficiency.

[0023] 2. This universal assembly fixture has a sliding plate mounted on the fixed plate. With the help of the first quick clamp and the second quick clamp, the first fixed side plate and the second fixed side plate can be adjusted to different positions, which is suitable for installing heat dissipation pipes of different sizes. It is highly versatile and has a wide range of applications.

[0024] 3. This universal assembly tooling greatly simplifies the complex and delicate operations such as pipe positioning and fin installation in the automotive condenser assembly process, increasing product production efficiency from 100% to over 150%, significantly shortening the installation cycle, and effectively meeting the large-scale and high-efficiency production needs of the automotive manufacturing industry. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of a general assembly tooling for condensers;

[0026] Figure 2 A front view of a general assembly tooling for condensers;

[0027] Figure 3 A top view of a general assembly fixture for condensers;

[0028] Figure 4 for Figure 3 Enlarged view of point A in the image.

[0029] In the diagram: 1. Bracket; 11. Mounting rod; 2. Clamping assembly; 21. First quick clamp; 22. Sliding plate; 221. Slide groove; 23. First fixed side plate; 24. Movable side plate; 25. Fixed plate; 251. Slide rail; 3. Mounting assembly; 31. Comb teeth; 32. Base plate; 321. Mounting base; 33. Second quick clamp; 34. Fixing clip; 35. Second fixed side plate; 4. Heat dissipation pipe; 5. Combustion pipe. Detailed Implementation

[0030] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0031] Example 1:

[0032] A universal assembly tooling for condensers, such as Figures 1 to 4 As shown, the bracket 1 is a rectangular frame structure. Three mounting rods 11 are fixedly installed at intervals on the top of the bracket 1. The mounting rods 11 are made of profiles and have grooves on their top surfaces. The direction of the grooves is consistent with the direction of the mounting rods 11, which is suitable for sliding the mounting plate 25.

[0033] Two fixed plates 25 are installed at intervals on the bracket 1. In use, the two fixed plates 25 are moved to a predetermined position and fixed to the grooves of the mounting rod 11 with bolts. First quick clamps 21 are fixedly installed on the outer ends of the two fixed plates 25 respectively. Slide tracks 251 are fixedly installed on the two fixed plates 25 respectively, with the direction of the slide tracks 251 consistent with the direction of the mounting rod 11. Sliding plates 22 are respectively provided on the two fixed plates 25. Slide grooves 221 are fixedly installed at the bottom ends of the two sliding plates 22. The cross-section of the slide grooves 221 is U-shaped, and the slide grooves 221 are slidably installed on the slide tracks 251, suitable for moving the sliding plates 22. Grooves are formed at the outer ends of the two sliding plates 22. The two first quick clamps 21 are located at the grooves of the two sliding plates 22 respectively, so that when the first quick clamps 21 are moved, the telescopic rods of the first quick clamps 21 abut against the sliding plates 22, suitable for pushing the sliding plates 22 to a designated position. Vertically arranged first fixed side plates 23 are fixedly installed at the inner ends of the two sliding plates 22 respectively.

[0034] Mounting seats 321 are fixedly installed on the inner ends of the two fixing plates 25, respectively. The mounting seats 321 are rectangular in structure, and a base plate 32 is fixedly installed on both mounting seats 321. Two second quick clamps 33 are symmetrically and spaced apart on the two sides of the base plate 32. The two first quick clamps 21 and the four second quick clamps 33 are located on the four sides of the base plate 32. Vertically arranged second fixing side plates 35 are also provided on both sides of the base plate 32. The telescopic rods of the second quick clamps 33 abut against the corresponding second fixing side plates 35, which are suitable for pushing the second fixing side plates 35 to clamp several heat dissipation pipes 4. Several holes are made on the base plate 32 at intervals to facilitate the installation of the second fixing side plates 35 and other structures.

[0035] like Figure 3 , Figure 4As shown, several heat dissipation pipes 4 are horizontally placed on the base plate 32. Movable side plates 24 are clamped between the two first fixed side plates 23 and the two ends of the heat dissipation pipes 4. Comb teeth 31 are fixedly installed on the two sides of the base plate 32 near the two first fixed side plates 23. Several grooves are formed on the comb teeth 31 at intervals, and heat dissipation pipes 4 are clamped in the grooves. Two fixing clips 34 are clamped at intervals on the heat dissipation pipes 4 and the two second fixed side plates 35. The bottom end of the fixing clips 34 is inserted into the hole on the base plate 32. The fixing clips 34 have a door-shaped structure and are perpendicular to the heat dissipation pipes 4. After the two first quick clamps 21 push the sliding plate 22 to tighten the heat dissipation pipes 4 and the heat dissipation pipes 4 are all fixed, the two movable side plates 24 are removed, and the collector pipes 5 are placed in the original positions of the two movable side plates 24. Then, the two ends of the heat dissipation pipes 4 are inserted into the corresponding collector pipes 5 to complete the assembly. Preferably, the width of the movable side plate 24 corresponds to the diameter of the manifold 5; the fixing clip 34 can be made in multiple standard sizes to facilitate the installation of heat dissipation pipes 4 of different sizes.

[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A universal assembly tooling for condensers, characterized in that, include: The clamping assembly (2) is slidably mounted on the top of the bracket (1), and the clamping assembly (2) abuts against the left and right sides of a plurality of heat dissipation tubes (4) of the condenser; The clamping assembly (2) includes a pair of sliding plates (22), a pair of first fixed side plates (23) and a pair of first quick clamps (21). The first fixed side plates (23) are fixedly installed at the inner ends of the pair of sliding plates (22). The output rod of the first quick clamp (21) abuts against the outer end of the sliding plate (22) and is adapted to push the first fixed side plates (23) against the two ends of the plurality of heat dissipation pipes (4). The mounting component (3) is located at the top of the bracket (1) and is fixedly installed in the middle of the clamping component (2). The mounting component (3) abuts against the upper and lower sides of the plurality of heat dissipation pipes (4) and is suitable for cooperating with the clamping component (2) to install the plurality of heat dissipation pipes (4).

2. The universal assembly tooling for condensers according to claim 1, characterized in that, The clamping assembly (2) further includes a pair of symmetrically arranged fixing plates (25), the pair of fixing plates (25) being fixedly installed on the bracket (1) at intervals, and the sliding plates (22) being slidably installed on the pair of fixing plates (25); The first quick clamp (21) is fixedly installed on the outer side of a pair of fixed plates (25), and the output rod of the first quick clamp (21) abuts against the outer side of the corresponding sliding plate (22), which is suitable for pushing the sliding plate (22).

3. The universal assembly tooling for condensers according to claim 2, characterized in that, A movable side plate (24) is placed inside the first fixed side plate (23), and a pair of the movable side plates (24) abut against the left and right sides of a plurality of heat dissipation pipes (4).

4. The universal assembly tooling for condensers according to claim 3, characterized in that, A slide rail (251) is fixedly installed on the top surface of a pair of fixed plates (25), and a slide groove (221) is fixedly installed on the bottom surface of the sliding plate (22), and the slide groove (221) is slidably installed on the slide rail (251).

5. The universal assembly tooling for condensers according to claim 2, characterized in that, The mounting assembly (3) includes a base plate (32) and a pair of mounting seats (321). The pair of mounting seats (321) are symmetrically fixed on a pair of fixing plates (25). The two ends of the base plate (32) are respectively fixed on the pair of mounting seats (321). The base plate (32) is suitable for mounting a plurality of heat dissipation pipes (4).

6. The universal assembly tooling for condensers according to claim 5, characterized in that, The mounting assembly (3) further includes several second quick clips (33) and a pair of second fixed side plates (35). Several second quick clips (33) are symmetrically fixedly installed on the upper and lower sides of the base plate (32). The second fixed side plates (35) are fixedly installed on the upper and lower sides of the base plate (32). The output rods of several second quick clips (33) abut against the corresponding second fixed side plates (35). The pair of second fixed side plates (35) abut against the upper and lower sides of several heat dissipation pipes (4).

7. The universal assembly tooling for condensers according to claim 6, characterized in that, Comb teeth (31) are fixedly installed on the left and right sides of the base plate (32), and several grooves are formed on the comb teeth (31), which are suitable for mounting several heat dissipation pipes (4).

8. The universal assembly tooling for condensers according to claim 3, characterized in that, The width of the movable side plate (24) corresponds to the width of the manifold (5) of the condenser; When installing the manifold (5), remove the movable side plate (24) and install the manifold (5) at the position of the movable side plate (24).

9. The universal assembly tooling for a condenser according to claim 5, characterized in that, A number of fixing clips (34) are inserted at intervals on the base plate (32). The fixing clips (34) are door-shaped structures and are clamped on the outside of the heat dissipation pipes (4) to limit the position of the heat dissipation pipes (4).

10. The universal assembly tooling for a condenser according to claim 2, characterized in that, A plurality of mounting rods (11) are fixedly installed at intervals on the top part of the bracket (1). The mounting rods (11) have grooves, and the fixing plate (25) is installed on the grooves by bolts.

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