An assembled component pipeline intelligent line drawing device

Abstract

The utility model discloses an assembly type component assembly line intelligence line drawing device, assembly type component assembly line intelligence line drawing device includes: the mould platform, a pair of cross truss, longitudinal truss, elevating stand and line drawing device, the top surface of mould platform is the working surface of horizontal arrangement, and the working surface is used for the layout model, two cross trusses are parallel and are arranged on the top of mould platform, and the relative position of cross truss and mould platform is fixedly arranged, and cross truss is horizontally arranged, and cross truss is equipped with horizontal guide rail along the length direction, longitudinal truss is perpendicular to the arrangement of cross truss, and longitudinal truss is horizontally arranged, and the both ends of longitudinal truss are respectively with two horizontal guide rails sliding cooperation, and longitudinal truss is equipped with longitudinal guide rail along the length direction, elevating stand and longitudinal guide rail sliding cooperation, and the elevating part of elevating stand can elevate along the vertical direction, line drawing device is located in elevating part, and line drawing device is used for the model line drawing of working surface layout. It can solve the problem of low efficiency and great labor intensity in the present model layout stage.

Description

Technical Field

[0001] This utility model relates to the field of mold design technology, specifically to an intelligent line drawing device for assembly line components. Background Technology

[0002] The construction industry is one of the sectors with relatively low levels of automation and digitalization, and it urgently needs transformation and upgrading, especially under the current economic circumstances. Learning from the mature automation and digitalization experiences of the manufacturing industry, and replicating and optimizing its development model, is clearly an ideal path to promote the transformation and upgrading of the construction industry.

[0003] Based on the current application status in the construction industry, the application of intelligent equipment is mainly concentrated on replacing manual labor with machines in single or multiple processes on construction sites and the automation and intelligent transformation and upgrading of construction factories. Due to the unstructured, highly discrete, and complex nature of construction site scenarios, the goal of full automation still faces many challenges before intelligent systems are widely adopted. In contrast, the production environment of construction factories is relatively simple, and technologies already maturely applied in manufacturing can be utilized, enabling intelligent equipment to achieve better application results in such scenarios.

[0004] Taking prefabricated building business as an example, the survey found that whether it is a fixed production line or an automated assembly line, each production link relies on a large amount of manual operation.

[0005] Especially in the mold-layout stage of prefabricated component production, the entire operation process is cumbersome and complex, involving multiple steps such as manual interpretation of drawings, mold-layout plan planning, manual measurement and positioning, and manual verification. In order to keep up with the pace of the production line, at least five workers are required to work together. This highly manual operation mode is not only inefficient but also extremely labor-intensive. In addition, the complex on-site environment poses many safety hazards and is prone to safety accidents, thus seriously hindering the improvement of prefabricated component production efficiency and the assurance of product quality.

[0006] Therefore, this application is hereby submitted. Utility Model Content

[0007] The purpose of this invention is to provide an intelligent line marking device for assembly component production lines, which can solve the problems of low efficiency and high labor intensity in the existing mold-laying stage.

[0008] This utility model is achieved through the following technical solution:

[0009] An intelligent line marking device for an assembled component production line includes: a mold table, the top surface of which is a horizontally arranged working surface for laying out models; a pair of horizontal trusses, the two horizontal trusses being arranged parallel above the mold table, the relative positions of the horizontal trusses and the mold table being fixed, the horizontal trusses being horizontally arranged, and the horizontal trusses having horizontal guide rails along their length; a longitudinal truss, the longitudinal truss being perpendicular to the horizontal trusses, the longitudinal truss being horizontally arranged, the two ends of the longitudinal truss being slidably engaged with the two horizontal guide rails respectively, and the longitudinal truss having longitudinal guide rails along its length; a lifting frame, the lifting frame being slidably engaged with the longitudinal guide rails, the lifting part of the lifting frame being capable of vertically raising and lowering; and a line marking device, the line marking device being disposed on the lifting part, the line marking device being used to mark lines on the models laid out on the working surface.

[0010] In another preferred embodiment, the mold platform is a horizontally arranged rectangular plate, and the bottom of the mold platform is provided with multiple supports to create a height difference between the mold platform and the ground; the bottom of the horizontal truss is provided with multiple legs.

[0011] In another preferred embodiment, the transverse guide rail protrudes from the top of the transverse truss, and the top surface of the transverse guide rail is linearly horizontal; at least one pair of guide wheels are provided at both ends of the longitudinal truss, the axial direction of the guide wheel is perpendicular to the length direction of the transverse guide rail, and the guide wheel rolls into contact with the top surface of the transverse guide rail on the corresponding side, so that the end of the longitudinal truss slides into contact with the transverse guide rail on the corresponding side.

[0012] In another preferred embodiment, the guide wheel has an annular groove on its circumferential surface, the width of which matches the width of the top of the horizontal guide rail, so that the horizontal guide rail is engaged in the groove of the guide wheel on the corresponding side.

[0013] In another preferred embodiment, a pair of guide wheels are respectively provided at both ends of the longitudinal truss, and the two guide wheels are respectively located on both sides of the width direction of the longitudinal truss; the axle of the guide wheel is provided with a leveling mechanism, which can make the height of the axle of the guide wheel rise or fall in the vertical direction.

[0014] In another preferred embodiment, the transverse truss is provided with racks along its length, and the two racks are symmetrically arranged; the two ends of the longitudinal truss are respectively provided with first servo motors, and the output shafts of the first servo motors mesh with the racks on the corresponding sides through gear sets.

[0015] In another preferred embodiment, the longitudinal guide rail is provided with a guide groove, the guide groove is fitted with a transmission belt, the transmission belt is connected to a second servo motor, the second servo motor is fixedly connected to the longitudinal truss, the transmission belt is fixedly connected to a slider, the slider is slidably connected to the longitudinal guide rail, and the lifting frame is fixedly connected to the slider.

[0016] In another preferred embodiment, the lifting frame includes a top plate, a bottom plate, and a vertical plate. The top plate and the bottom plate are horizontally connected to the top and bottom of the vertical plate, respectively, so that the lifting frame is U-shaped. The lifting part is disposed between the top plate and the bottom plate and is slidably connected to the vertical plate in the vertical direction. The top plate is provided with a third servo motor, and the third servo motor is driven by a screw. The screw is vertically inserted through the top plate and the bottom plate and is rotatably connected to the top plate and the bottom plate. The screw is threadedly connected to the lifting part.

[0017] In another preferred embodiment, the line drawing device includes a dot nozzle and a solenoid valve assembly. The dot nozzle is fixedly disposed on the lifting part, and the solenoid valve assembly is disposed on the dot nozzle for opening or closing the dot nozzle.

[0018] In another preferred embodiment, a feed mixing tank is also included, which contains paint for supplying the line drawing device.

[0019] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0020] This utility model provides an intelligent marking device for prefabricated component assembly lines. It features a mold platform with a horizontal working surface on its top for laying out models according to actual conditions. A pair of horizontal trusses with horizontal guide rails provide the structural foundation for movement along the X-axis. A longitudinal truss, perpendicular to the horizontal trusses and with its ends slidingly engaged with the two horizontal guide rails, allows the entire longitudinal truss to move along the X-axis. A longitudinal guide rail on the longitudinal truss provides the structural foundation for movement along the Y-axis. A lifting frame, slidingly engaged with the longitudinal guide rails, allows the entire lifting frame to move along the Y-axis. The lifting frame is equipped with a lifting section, providing a structural basis for movement in the Z-axis direction. By installing a marking device in the lifting section, the marking device can move along the Z-axis direction. Combined with the aforementioned movement in the X and Y axes, a three-axis movement structure is formed, allowing the marking device to move at any point on the entire working surface. The movement in the Z-axis direction avoids the height of the model itself placed on the working surface, thereby performing precise marking. Through the cooperation of the above features, this intelligent marking device for prefabricated component production lines can effectively replace the existing manual marking process, solving the problems of low efficiency and extremely high labor intensity in the current model-laying stage. Attached Figure Description

[0021] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and form part of this application, do not constitute a limitation thereof. In the drawings:

[0022] Figure 1 A schematic diagram of the intelligent line marking device for the assembly line of the present utility model;

[0023] Figure 2 A partial schematic diagram of the intelligent line marking device for the assembly line of the present utility model;

[0024] Figure 3 for Figure 2 A magnified view of a portion at point A;

[0025] Figure 4 for Figure 2 A magnified view of a portion of point B.

[0026] The attached diagram shows the markings and corresponding component names:

[0027] 10-Mold table; 11-Support; 20-Horizontal truss; 201-Leg; 21-Horizontal guide rail; 22-Rack; 30-Longitudinal truss; 31-Longitudinal guide rail; 32-Guide wheel; 321-Slot; 33-First servo motor; 34-Transmission belt; 35-Second servo motor; 36-Slider; 40-Lifting frame; 41-Lifting part; 42-Third servo motor; 43-Screw; 50-Dot nozzle; 51-Solenoid valve assembly; 60-Feeding mixing tank. Detailed Implementation

[0028] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "back", "horizontal", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] It should be noted that the terms "horizontal" and "vertical" in this utility model are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".

[0031] Example

[0032] Please refer to Figures 1 to 4 This embodiment provides an intelligent marking device for an assembly line of prefabricated components, including a mold table 10, the top surface of which is a horizontally arranged working surface for laying out models; secondly, it includes a pair of horizontal trusses 20, which are arranged parallel to each other above the mold table 10, and the relative positions of the horizontal trusses 20 and the mold table 10 are fixed. The horizontal trusses 20 are horizontally arranged, and the horizontal trusses 20 are provided with horizontal guide rails 21 along their length; thirdly, it includes a longitudinal truss 30, which is connected to the mold table 10 by a longitudinal truss 30. The horizontal truss 20 is vertically arranged, and the vertical truss 30 is horizontally arranged. The two ends of the vertical truss 30 are respectively slidably engaged with the two horizontal guide rails 21. The vertical truss 30 is provided with a vertical guide rail 31 along its length. The fourth part includes a lifting frame 40, which is slidably engaged with the vertical guide rails 31. The lifting part 41 of the lifting frame 40 can be raised and lowered in the vertical direction. The fifth part includes a line drawing device, which is provided on the lifting part 41. The line drawing device is used to draw lines on the model laid out on the working surface.

[0033] The intelligent marking device for prefabricated component production lines provided in this embodiment includes a mold platform 10 with a horizontal working surface on its top for laying out models according to actual conditions. A pair of horizontal trusses 20 with horizontal guide rails 21 provide the structural foundation for movement along the X-axis. A longitudinal truss 30, perpendicular to the horizontal trusses 20, with its ends slidingly engaged with the two horizontal guide rails 21, allows the entire longitudinal truss 30 to move along the X-axis. A longitudinal guide rail 31 on the longitudinal truss 30 provides the structural foundation for movement along the Y-axis. A lifting frame 40, slidingly engaged with the longitudinal guide rails 31, allows the entire lifting frame 40 to... It can move along the Y-axis, and by setting a lifting part on the lifting frame 40, it provides a structural basis for movement in the Z-axis direction; by setting a drawing device on the lifting part, the drawing device can move along the Z-axis direction. Combined with the aforementioned movement in the X-axis and Y-axis directions, a three-axis movement structure is formed, which allows the drawing device to move at any point on the entire working surface. By moving in the Z-axis direction, it avoids the height of the model itself placed on the working surface, thereby performing precise drawing. Through the cooperation of the above features, this intelligent drawing device for prefabricated component production line can effectively replace the existing manual drawing work, solving the problems of low efficiency and high labor intensity in the existing model placement stage.

[0034] To facilitate use and leveling, the mold platform 10 is a horizontally arranged rectangular plate. The bottom of the mold platform 10 is provided with multiple supports 11 to create a height difference between the mold platform 10 and the ground. The bottom of the horizontal truss 20 is provided with multiple legs 201.

[0035] To further explain the specific structure of the sliding engagement between the longitudinal truss 30 and the transverse guide rail 21, the transverse guide rail 21 protrudes from the top of the transverse truss 20, and the top surface of the transverse guide rail 21 is linearly horizontal; at least one pair of guide wheels 32 are provided at each end of the longitudinal truss 30, and the axial direction of the guide wheels 32 is perpendicular to the length direction of the transverse guide rail 21. The guide wheels 32 roll into engagement with the top surface of the corresponding side of the transverse guide rail 21, so that the end of the longitudinal truss 30 slides into engagement with the corresponding side of the transverse guide rail 21.

[0036] To prevent the guide wheel 32 from derailing, the wheel surface of the guide wheel 32 has an annular groove 321 along the circumference. The width of the groove 321 matches the width of the top of the horizontal guide rail 21, so that the horizontal guide rail 21 is engaged in the groove 321 of the guide wheel 32 on the corresponding side.

[0037] In order to level the longitudinal truss 30 according to the actual situation while ensuring its stability, a pair of guide wheels 32 are respectively provided at both ends of the longitudinal truss 30. The two guide wheels 32 are located on both sides of the width direction of the longitudinal truss 30. The axle of the guide wheel 32 is provided with a leveling mechanism, which can make the height of the axle of the guide wheel 32 rise or fall in the vertical direction.

[0038] By adjusting the height of the axle of the corresponding guide wheel 32 using the leveling mechanism, the height of the corresponding guide wheel 32 can be raised or lowered accordingly, thereby adjusting the height of the end of the longitudinal truss 30 and thus implementing leveling.

[0039] It should be noted that the above-mentioned leveling mechanism can be implemented using any lifting mechanism or lifting component in the existing technology. For example, a screw and nut mechanism or a mechanism that combines a bolt and a lifting block can be used to adjust the lifting of the wheel axle. In the screw and nut mechanism, the screw is set vertically and the nut is rotatably connected to the wheel axle. Rotating the screw can drive the nut to rise or fall, thereby driving the wheel axle to rise or fall. In the bolt and lifting block mechanism, the bolt is rotatably connected to the lifting block and is axially limited. The bolt passes through the lifting block and is threaded to the end of the longitudinal truss 30. The wheel axle is rotatably set on the lifting block. Tightening the bolt can drive the lifting block to rise or fall synchronously, thereby driving the wheel axle to rise or fall.

[0040] To further enhance the mechanical automation of the longitudinal truss 30 movement, the transverse truss 20 is provided with racks 22 along its length, and the two racks 22 are symmetrically arranged; the two ends of the longitudinal truss 30 are respectively provided with first servo motors 33, and the output shaft of the first servo motors 33 meshes with the racks 22 on the corresponding side through a gear set.

[0041] To further explain the specific structure of the sliding fit between the lifting frame 40 and the longitudinal guide rail 31, the longitudinal guide rail 31 is provided with a guide groove, and a transmission belt 34 is fitted into the guide groove. The transmission belt 34 is connected to a second servo motor 35, which is fixedly connected to the longitudinal truss 30. A slider 36 is fixedly connected to the transmission belt 34, and the slider 36 is slidably connected to the longitudinal guide rail 31. The lifting frame 40 is fixedly connected to the slider 36.

[0042] With the above configuration, the second servo motor 35 drives the transmission belt 34 to slide in a directional manner, thereby driving the slider 36 to slide in a directional manner, which in turn drives the lifting frame 40 connected to it to slide in a directional manner.

[0043] To further explain the specific structure of the lifting frame 40 and the lifting part 41, the lifting frame 40 includes a top plate, a bottom plate, and a vertical plate. The top plate and the bottom plate are horizontally connected to the top and bottom of the vertical plate, respectively, so that the lifting frame 40 is U-shaped. The lifting part 41 is located between the top plate and the bottom plate and is slidably connected to the vertical plate in the vertical direction. The top plate is provided with a third servo motor 42, and the third servo motor 42 is drivenly connected to a screw 43. The screw 43 is vertically inserted through the top plate and the bottom plate and is rotatably connected to the top plate and the bottom plate. The screw 43 is threadedly screwed to the lifting part 41.

[0044] With the above configuration, the third servo motor 42 drives the screw 43 to rotate, thereby driving the lifting part 41, which is threadedly connected to it, to rise and fall between the top plate and the bottom plate.

[0045] To further explain the specific structure of the line drawing device, the line drawing device includes a dot nozzle 50 and a solenoid valve assembly 51. The dot nozzle 50 is fixedly installed on the lifting part 41, and the solenoid valve assembly 51 is installed on the dot nozzle 50 and is used to open or close the dot nozzle 50.

[0046] It should be noted that the dot nozzle 50 mentioned above can be any dot nozzle in the prior art, as long as it can draw lines that meet the requirements; similarly, the solenoid valve group 51 mentioned above can be any related device in the prior art, as long as it can accurately control the opening and closing of the dot nozzle 50.

[0047] In order to supply material to the dot nozzle 50, the above-mentioned intelligent line marking device for the assembly line of prefabricated components also includes a material mixing tank 60, which contains paint for supplying the line marking device.

[0048] It should be noted that the above-mentioned feeding mixing tank 60 can be any type of mixing tank in the prior art, and the mixing mechanism can be any type of conventional mixing mechanism, such as a structure in which a motor drives a mixing shaft and the mixing shaft is equipped with mixing blades.

[0049] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. An intelligent line marking device for prefabricated component production lines, characterized in that, include: The top surface of the mold table (10) is a horizontally set working surface, which is used to lay out the model; A pair of horizontal trusses (20) are arranged in parallel above the mold platform (10). The relative positions of the horizontal trusses (20) and the mold platform (10) are fixed. The horizontal trusses (20) are arranged horizontally. The horizontal trusses (20) are provided with horizontal guide rails (21) along the length direction. The longitudinal truss (30) is arranged vertically to the transverse truss (20) and horizontally. The two ends of the longitudinal truss (30) are respectively slidably engaged with the two transverse guide rails (21). The longitudinal truss (30) is provided with longitudinal guide rails (31) along its length. The lifting frame (40) is slidably engaged with the longitudinal guide rail (31), and the lifting part (41) of the lifting frame (40) can be raised and lowered in the vertical direction; A line drawing device is provided on the lifting part (41) and is used to draw lines on the model laid out on the working surface.

2. The intelligent line marking device for prefabricated component production lines according to claim 1, characterized in that, The mold platform (10) is a horizontally arranged rectangular plate, and the bottom of the mold platform (10) is provided with multiple supports (11) so that a height difference is formed between the mold platform (10) and the ground; The bottom of the cross truss (20) is provided with multiple legs (201).

3. The intelligent line marking device for prefabricated component production lines according to claim 1, characterized in that, The horizontal guide rail (21) protrudes from the top of the horizontal truss (20), and the top surface of the horizontal guide rail (21) is linearly horizontal. At least one pair of guide wheels (32) are provided at both ends of the longitudinal truss (30). The axial direction of the guide wheel (32) is perpendicular to the length direction of the transverse guide rail (21). The guide wheel (32) rolls with the top surface of the transverse guide rail (21) on the corresponding side so that the end of the longitudinal truss (30) slides with the transverse guide rail (21) on the corresponding side.

4. The intelligent line marking device for prefabricated component production lines according to claim 3, characterized in that, The guide wheel (32) has an annular groove (321) on its wheel surface along the circumference. The width of the groove (321) matches the width of the top of the horizontal guide rail (21) so that the horizontal guide rail (21) is engaged in the groove (321) of the guide wheel (32) on the corresponding side.

5. The intelligent line marking device for prefabricated component production lines according to claim 4, characterized in that, A pair of guide wheels (32) are respectively provided at both ends of the longitudinal truss (30), and the two guide wheels (32) are respectively located on both sides of the width direction of the longitudinal truss (30); The guide wheel (32) has a leveling mechanism on its axle, which can raise or lower the height of the guide wheel (32) axle in the vertical direction.

6. The intelligent line marking device for prefabricated component production lines according to claim 1, characterized in that, The transverse truss (20) is provided with racks (22) along its length, and the two racks (22) are arranged symmetrically. The longitudinal truss (30) is symmetrically provided with a first servo motor (33) at both ends. The output shaft of the first servo motor (33) meshes with the rack (22) on the corresponding side through a gear set.

7. The intelligent line marking device for prefabricated component production lines according to claim 1, characterized in that, The longitudinal guide rail (31) has a guide groove, and a transmission belt (34) is fitted on the guide groove. The transmission belt (34) is connected to a second servo motor (35). The second servo motor (35) is fixedly connected to the longitudinal truss (30). The transmission belt (34) is fixedly connected to a slider (36), and the slider (36) is slidably connected to the longitudinal guide rail (31). The lifting frame (40) is fixedly connected to the slider (36).

8. The intelligent line marking device for prefabricated component production lines according to claim 7, characterized in that, The lifting frame (40) includes a top plate, a bottom plate and a vertical plate. The top plate and the bottom plate are horizontally connected to the top and bottom of the vertical plate, respectively, so that the lifting frame (40) is U-shaped. The lifting part (41) is located between the top plate and the bottom plate, and is slidably connected to the vertical plate in the vertical direction; The top plate is provided with a third servo motor (42), and the third servo motor (42) is connected to a screw (43). The screw (43) is vertically inserted through the top plate and the bottom plate and is rotatably connected to the top plate and the bottom plate. The screw (43) is threadedly connected to the lifting part (41).

9. The intelligent line marking device for prefabricated component production lines according to claim 1, characterized in that, The line drawing device includes a dot nozzle (50) and a solenoid valve assembly (51). The dot nozzle (50) is fixedly installed on the lifting part (41), and the solenoid valve assembly (51) is installed on the dot nozzle (50) for opening or closing the dot nozzle (50).

10. The intelligent line marking device for prefabricated component production lines according to claim 1, characterized in that, It also includes a feed mixing tank (60) containing paint for supplying the line drawing device.

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