An aerated concrete block manufacturing turnover table

By designing clamping and dust removal components, the problems of unstable rotation and dust pollution of aerated concrete blocks were solved, achieving stable rotation and clean production.

CN224464949UActive Publication Date: 2026-07-07JILIN XUBANG NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JILIN XUBANG NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
Filing Date
2025-09-09
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

The existing aerated concrete blocks are prone to shaking and instability during the flipping process, which can lead to flipping failure or damage. At the same time, the dust pollution is serious and affects the working environment.

Method used

The clamping assembly is designed to fix the blocks by driving the threaded rod and clamping plate with a drive motor. Combined with the dust removal assembly, it uses the flipping power to clean the dust synchronously. The synchronous flipping and dust removal are achieved by using a gear and worm gear system.

Benefits of technology

This ensures a stable block flipping process, avoids damage, and effectively reduces dust pollution, thus improving the environmental performance of the equipment and the cleanliness of the working environment.

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Abstract

The utility model discloses an aerated concrete block manufacturing turnover platform relates to aerated concrete manufacturing technical field, include: support seat, the top surface fixed mounting of support seat has the placing table, both sides of the top surface of placing table all are fixedly installed with support, two the adjacent face of support all are rotatably connected with gear no.
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Description

Technical Field

[0001] This utility model relates to the field of aerated concrete manufacturing technology, specifically to an aerated concrete block manufacturing turning table. Background Technology

[0002] Autoclaved aerated concrete (AAC) is a lightweight, porous silicate product made primarily from siliceous materials such as sand, fly ash, and silica-containing tailings, and calcareous materials such as lime and cement, with the addition of a foaming agent. The process involves batching, mixing, pouring, pre-curing, cutting, autoclaving, and curing. AAC production utilizes abundant raw materials, particularly fly ash, which comprehensively utilizes industrial waste, controls environmental pollution, and avoids damaging arable land, while also creating significant social and economic benefits. It is an ideal wall material to replace traditional solid clay bricks and has broad market prospects. However, the production process often requires the use of a turning machine.

[0003] A search revealed that prior art publication number CN219116509U discloses a tilting table, including a base plate. First support blocks are fixedly installed at both ends of the base plate, and a lead screw is fixedly sleeved on the inner side of each support block. In use, this invention uses a crane to move a pad and the concrete blocks on its surface to the surface of a rigid pad seat. The crane then moves away, and a servo motor drives the lead screw to rotate, causing a moving seat to move the blocks towards an L-shaped tilting seat. The gap between the moving seat and the rigid pad seat allows one end of the short plate of the L-shaped tilting seat to smoothly pass through the bottom of the pad. Subsequently, a second hydraulic cylinder pulls a second sliding block, causing a pull rod to pull one end of a trapezoidal steel frame backward, causing the short plate of the L-shaped tilting seat to lift the pad. This allows the concrete blocks to adhere to the surface of the L-shaped tilting seat, completing the tilting process and moving them away from the crane's reach. This provides more space for moving the blocks, thus improving work efficiency.

[0004] However, existing technologies cannot effectively clamp aerated concrete blocks, which are prone to movement or shaking during the flipping process, leading to unstable flipping and even failure to flip or damage to the blocks. In addition, without corresponding dust removal devices, the dust generated by the blocks during the flipping process cannot be cleaned up in time, causing dust to fly around the site, polluting the working environment and affecting the health of operators.

[0005] Therefore, based on the above-mentioned search and combined with existing technologies, a turning table for manufacturing aerated concrete blocks is proposed to solve the above problems. Utility Model Content

[0006] The purpose of this utility model is to provide a turning table for manufacturing aerated concrete blocks, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A turning table for manufacturing aerated concrete blocks includes: a support base, a placement platform fixedly mounted on the top surface of the support base, brackets fixedly mounted on both sides of the top surface of the placement platform, gears rotatably connected to adjacent surfaces of two brackets, fixed columns fixedly mounted on adjacent surfaces of two brackets, a turning plate fixedly mounted between the two fixed columns, a drive motor fixedly mounted on the side wall of one of the brackets, the output shaft of the drive motor connected to one of the gears, and an installation groove provided on the placement platform; a clamping assembly disposed on the turning plate; and a dust removal assembly disposed on the placement platform.

[0009] Preferably, the clamping assembly includes: clamping plates, two of which are respectively disposed on the top surface of the flipping plate. The top surface of the flipping plate is provided with a sliding groove, and a threaded rod is rotatably connected inside the sliding groove. The threaded rod is provided with two sections of threads with opposite directions of rotation, and each section of the threaded rod with opposite directions of rotation is provided with a slider.

[0010] Preferably, the clamping assembly further includes a second drive motor, which is disposed inside one of the fixed posts, and the output shaft of the second drive motor is connected to the side wall of the threaded rod.

[0011] Preferably, the dust removal assembly includes: a worm gear, wherein multiple worm gears are provided, and the multiple worm gears are rotatably installed in the mounting groove, and fan blades are fixedly installed on the top surface of each of the multiple worm gears. A worm is rotatably connected to the inner wall of the mounting groove, and the worm meshes with the worm gear.

[0012] Preferably, the dust removal assembly further includes: a second gear, which is rotatably mounted on one of the brackets, and the second gear meshes with one of the first gears. The sidewall of the second gear and the outer surface of the worm are both provided with couplings, and a synchronous belt is provided between the two couplings.

[0013] Preferably, the top surfaces of the two sliders are respectively connected to the bottom surfaces of the two clamping plates, and the two sliders slide in the groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. By setting up a clamping assembly, the drive motor drives the threaded rod to rotate, causing the two sliders to move the clamping plates closer together, thus fixing and clamping the aerated concrete blocks. This ensures the blocks remain stable during the flipping process, avoiding flipping failure or block damage due to block movement;

[0016] 2. By setting up a clamping and dust-cleaning assembly, during the flipping process, gear two meshes with gear one and rotates. Through the coupling and synchronous belt, the worm gear rotates, which in turn drives the fan blades to rotate for dust cleaning. No additional power source is required. It cleverly utilizes the power generated by the flipping action to achieve simultaneous flipping and dust cleaning, effectively reducing dust pollution, ensuring a clean working environment, and improving the environmental performance of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the fixed column of this utility model;

[0020] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Support base; 2. Placement platform; 3. Bracket; 4. Gear 1; 5. Fixed column; 6. Flip plate; 7. Drive motor 1; 8. Slide groove; 9. Threaded rod; 10. Slider; 11. Clamping plate; 12. Drive motor 2; 13. Mounting slot; 14. Worm gear; 15. Fan blade; 16. Worm; 17. Gear 2; 18. Coupling; 19. Synchronous belt. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In one typical implementation of this application, please refer to Figures 1-4As shown, an aerated concrete block manufacturing turning table includes: a support base 1, a placement platform 2 fixedly installed on the top surface of the support base 1, brackets 3 fixedly installed on both sides of the top surface of the placement platform 2, gears 4 rotatably connected on adjacent surfaces of the two brackets 3, fixed columns 5 fixedly installed on adjacent surfaces of the two brackets 3, a turning plate 6 fixedly installed between the two fixed columns 5, a drive motor 7 fixedly installed on the side wall of one of the brackets 3, the output shaft of the drive motor 7 being connected to one of the gears 4, an installation groove 13 opened on the placement platform 2, a support net fixedly installed inside the installation groove 13, the height of the support net being the same as the top surface of the placement platform 2, and the support net being used to prevent the aerated concrete blocks from directly contacting the parts inside the installation groove 13;

[0024] Clamping assembly, the clamping assembly is disposed on the flip plate 6;

[0025] The dust removal component is installed on the placement platform 2.

[0026] The clamping assembly includes: clamping plate 11, two clamping plates 11 are provided, respectively set on the top surface of the flip plate 6, the top surface of the flip plate 6 is provided with a sliding groove 8, the inside of the sliding groove 8 is rotatably connected to a threaded rod 9, the threaded rod 9 is provided with two sections of threads with opposite directions of rotation, and each of the two sections of threads with opposite directions of rotation of the threaded rod 9 is provided with a slider 10.

[0027] The clamping assembly also includes a second drive motor 12, which is disposed inside one of the fixed posts 5, and the output shaft of the second drive motor 12 is connected to the side wall of the threaded rod 9.

[0028] Based on the above features, the aerated concrete blocks can be fixed. Specifically, the operator turns on the second drive motor 12, causing the threaded rod 9 connected to the output shaft of the second drive motor 12 to rotate, causing the two sliders 10 to drive the clamping plates 11 to move closer to each other, fixing and clamping the two sides of the aerated concrete blocks. Then, the operator starts the first drive motor 7, causing the first gear 4 to rotate. When the first gear 4 rotates, the flipping plate 6 and the aerated concrete blocks on the flipping plate 6 rotate synchronously, realizing the flipping of the aerated concrete blocks.

[0029] The dust removal assembly includes: a worm gear 14, multiple worm gears 14 are provided, and multiple worm gears 14 are rotatably installed in the mounting groove 13. The top surface of each of the multiple worm gears 14 is fixedly installed with a fan blade 15. The inner wall of the mounting groove 13 is rotatably connected to a worm 16, and the worm 16 meshes with the worm gear 14.

[0030] The dust removal assembly also includes: a second gear 17, which is rotatably mounted on one of the brackets 3 and meshes with one of the first gears 4. The side wall of the second gear 17 and the outer surface of the worm 16 are provided with couplings 18. A synchronous belt 19 is provided between the two couplings 18. An industrial vacuum cleaner is provided on one side of its support base 1 to suck up the dust into the industrial vacuum cleaner.

[0031] Through the above features, while the gear 14 rotates to flip the aerated concrete block, the dust on the aerated concrete block can be cleaned. Specifically, when the gear 14 rotates, the gear 2 17 rotates synchronously. When the gear 2 17 rotates, the worm 16 rotates through the coupling 18 and the synchronous belt 19. When the worm 16 rotates, multiple worm wheels 14 drive the fan blades 15 to rotate, thereby cleaning the dust on the aerated concrete block.

[0032] The top surfaces of the two sliders 10 are connected to the bottom surfaces of the two clamping plates 11 respectively, and the two sliders 10 slide in the groove 8.

[0033] Working principle:

[0034] In operation, the operator first places the aerated concrete blocks on the flipping plate 6. Then, the second drive motor 12 is started, and its output shaft drives the threaded rod 9 to rotate. Because the threaded rod 9 has two threads with opposite directions of rotation, as it rotates, the two sliders 10 move the clamping plates 11 closer together, thus securing the aerated concrete blocks on both sides. Next, the first drive motor 7 is started, and its output shaft drives the gear 4 to rotate. Simultaneously with the rotation of gear 4, the flipping plate 6 and the aerated concrete blocks on it rotate synchronously, flipping the blocks. While gear 4 is flipping the blocks, gear 17 meshes with it and also begins to rotate synchronously. As gear 17 rotates, it drives the worm gear 16 to rotate via the coupling 18 and the timing belt 19. When the worm gear 16 rotates, the multiple worm wheels 14 meshing with it rotate accordingly. The worm wheels 14 drive the fan blades 15 to rotate, and the fan blades 15 rotate to clean the dust on the aerated concrete blocks, effectively reducing dust pollution, ensuring a clean working environment, and improving the practicality and environmental friendliness of the equipment.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A turning table for manufacturing aerated concrete blocks, characterized in that: include: A support base (1) is provided, and a placement platform (2) is fixedly installed on the top surface of the support base (1). A bracket (3) is fixedly installed on both sides of the top surface of the placement platform (2). A gear (4) is rotatably connected on the adjacent surfaces of the two brackets (3). A fixing column (5) is fixedly installed on the adjacent surfaces of the two brackets (3). A flip plate (6) is fixedly installed between the two fixing columns (5). A drive motor (7) is fixedly installed on the side wall of one of the brackets (3). The output shaft of the drive motor (7) is connected to one of the gears (4). An installation groove (13) is provided on the placement platform (2). A clamping assembly is provided on a flip plate (6); The dust removal component is set on the placement platform (2).

2. The aerated concrete block manufacturing tilting table according to claim 1, characterized in that: The clamping components include: Clamping plate (11), two clamping plates (11) are provided, respectively set on the top surface of the flip plate (6). The top surface of the flip plate (6) is provided with a sliding groove (8). A threaded rod (9) is rotatably connected inside the sliding groove (8). The threaded rod (9) is provided with two sections of threads with opposite directions of rotation. A slider (10) is provided on each of the two sections of threads with opposite directions of rotation of the threaded rod (9).

3. The aerated concrete block manufacturing tilting table according to claim 2, characterized in that: The clamping components also include: A second drive motor (12) is installed inside one of the fixed columns (5), and the output shaft of the second drive motor (12) is connected to the side wall of the threaded rod (9).

4. The aerated concrete block manufacturing tilting table according to claim 3, characterized in that: The dust removal components include: A worm gear (14) is provided, and multiple worm gears (14) are rotatably installed in the mounting groove (13). A fan blade (15) is fixedly installed on the top surface of each of the multiple worm gears (14). A worm (16) is rotatably connected to the inner wall of the mounting groove (13), and the worm (16) meshes with the worm gear (14).

5. The aerated concrete block manufacturing tilting table according to claim 4, characterized in that: The dust removal assembly also includes: Gear 2 (17) is rotatably mounted on one of the brackets (3). Gear 2 (17) meshes with one of the gears (4). Couplings (18) are provided on the side wall of gear 2 (17) and the outer surface of the worm (16). A synchronous belt (19) is provided between the two couplings (18).

6. The aerated concrete block manufacturing tilting table according to claim 2, characterized in that: The top surfaces of the two sliders (10) are connected to the bottom surfaces of the two clamps (11) respectively, and the two sliders (10) slide in the groove (8).