Automobile wire harness convenient to disassemble and overhaul

By designing fixing and protective components on automotive wiring harnesses, the problems of inconvenient disassembly and damage to wiring harnesses are solved, enabling convenient disassembly and improving the protective performance of the wiring harnesses.

CN224465808UActive Publication Date: 2026-07-07JIANGSU MAIQIAO TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU MAIQIAO TECH CO LTD
Filing Date
2025-08-11
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing automotive wiring harnesses are inconvenient to disassemble and are easily damaged during maintenance, making it impossible to directly reinstall and restore them after maintenance.

Method used

The design employs a fixing component including a fixing ring, a sleeve ring, a compression ring, and ball bearings. The reversible operation structure enables quick disassembly and installation of the wire harness. A shielding layer, a buffer layer, a flame-retardant layer, and a wear-resistant layer are set on the outer periphery of the protective tube to enhance the protective effect.

Benefits of technology

It enables convenient disassembly and installation of wire harnesses, enhances the dustproof, impact-proof, flame-retardant and wear-resistant properties of wire harnesses, and improves the practicality of maintenance and protection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to an automotive wiring harness that is easy to disassemble and repair, comprising a wiring harness body and two automotive mounting panels respectively installed at the upper and lower ends of the wiring harness body; a protective tube is fitted onto the outer peripheral wall of the wiring harness body, and a fixing component and a protective component are provided on the protective tube. The fixing component includes two fixing rings respectively fixed to the opposite faces of the two automotive mounting panels. A connecting ring is fixed to both the upper and lower ends of the protective tube. Multiple movable grooves are formed in the peripheral wall of the connecting ring, and multiple circular holes communicating with the movable grooves are formed on both the inner and outer peripheral walls of the connecting ring. Ball bearings are slidably connected in the movable grooves. An annular groove is formed on the outer peripheral wall of the fixing ring, and a compression ring is threadedly connected to the outer peripheral wall of the connecting ring. This automotive wiring harness, which is easy to disassemble and repair, has a reversible fixing component structure, allowing for quick disassembly without damaging the device.
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Description

Technical Field

[0001] This utility model relates to the field of automotive wiring harness technology that facilitates disassembly and maintenance, specifically to an automotive wiring harness that facilitates disassembly and maintenance. Background Technology

[0002] Automotive wiring harnesses are common parts in automotive electrical systems. A wiring harness is an assembly that connects circuits by crimping copper contact terminals to wires and cables, then molding an insulator or adding a metal shell. It can be used in automobiles, home appliances, computers and communication equipment, and various electronic instruments.

[0003] In the prior art, Chinese Patent No. CN217824043U discloses an automotive wiring harness that is easy to disassemble and repair, including an automotive mounting surface and a wiring harness body. The outer surface of the wiring harness body is provided with multiple protective mechanisms. The multiple protective mechanisms include a plastic-insulated wire tube sleeved on the outer surface of the wiring harness body, a flame-retardant sleeve fixedly installed on the outer surface of the plastic-insulated wire tube, and an anti-wear sleeve fixedly installed on the surface of the flame-retardant sleeve. One end of the wiring harness body is fixedly connected to a connector, and the end of the wiring harness body away from the connector is fixedly installed with a connector terminal. By wrapping the outer surface of the wiring harness body with a plastic-insulated wire tube, a flame-retardant sleeve, and an anti-wear sleeve, short circuits caused by wear during vehicle operation can be prevented. A rubber dustproof sleeve is fixedly installed on the surface of the anti-wear sleeve to prevent dust from entering the wiring harness connection. A buckle is fixedly installed on the rubber dustproof sleeve and the automotive mounting surface to increase the stability of the wiring harness connection and prevent the wiring harness from falling off.

[0004] However, the above-mentioned patent still has some shortcomings. Its rubber dustproof sleeve is fixed to the car's mounting surface by a buckle. When the car's wiring harness needs to be inspected later, the buckle is not convenient to disassemble and is easily damaged, which leads to the inability to directly reinstall after inspection and restoration, and it is inconvenient to use. Therefore, a car wiring harness that is easy to disassemble and inspect is proposed to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, this utility model provides an automotive wiring harness that is easy to disassemble and repair, and has the advantages of easy maintenance and repair. It solves the problem that the device disclosed in the above-mentioned searched patent is not easy to disassemble and is easily damaged, which leads to the inability to directly reinstall and restore it after repair.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automotive wiring harness that is easy to disassemble and repair, comprising a wiring harness body and two automotive mounting panels respectively installed at the upper and lower ends of the wiring harness body;

[0007] A protective tube is fitted on the outer peripheral wall of the wire harness body, and a fixing component and a protective component are provided on the protective tube;

[0008] The fixing assembly includes two fixing rings respectively fixed to the opposite sides of the two vehicle fixing panels. Both the upper and lower ends of the protective tube are fixed with sleeve rings. Multiple movable grooves are opened in the peripheral wall of the sleeve ring. Multiple circular holes communicating with the movable grooves are opened on the inner and outer peripheral walls of the sleeve ring. Ball bearings are slidably connected in the movable grooves. An annular groove is opened on the outer peripheral wall of the fixing ring. A compression ring is threadedly connected to the outer peripheral wall of the sleeve ring.

[0009] Furthermore, the fixing ring, the sleeve ring, the annular groove, and the extrusion ring are all located on the same central axis, and the fixing ring is inserted into the sleeve ring and slidably connected to it.

[0010] Furthermore, the movable groove is used to allow the ball to slide within it along the diameter direction of the sleeve ring, and the plurality of movable grooves are equidistantly distributed along the circumference of the sleeve ring, and the diameter of the circular hole is smaller than the diameter of the ball.

[0011] Furthermore, the outer peripheral wall of the sleeve ring is provided with an external thread groove, and the inner peripheral wall of the extrusion ring is provided with an internal thread groove that matches the external thread groove. The inner peripheral wall of the extrusion ring is tapered on the side closest to the vehicle mounting panel.

[0012] Furthermore, the protective component includes a shielding layer fixed on the inner peripheral wall of the protective tube, a buffer layer fixed on the outer peripheral wall of the protective tube, a flame-retardant layer fixed on the outer peripheral wall of the buffer layer, and a wear-resistant layer fixed on the outer peripheral wall of the flame-retardant layer.

[0013] Furthermore, the shielding layer is a metal wire woven mesh layer, the buffer layer is a honeycomb elastic rubber pad layer; the flame retardant layer is a flame retardant polypropylene coating, and the wear-resistant layer is an ABS resin coating.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] 1. This automotive wiring harness, which is easy to disassemble and repair, is used by connecting the main body of the harness to the vehicle's mounting panel via a plug-in or other installation method. Then, a protective tube is fixed to the vehicle's mounting panel using a fixing component. The protective tube provides dust protection for the main body of the harness. The fixing component is a reversible structure, allowing for quick disassembly without damaging the device when the main body of the harness needs to be removed for repair. This facilitates easy reinstallation after repair, making it more practical and easier to promote and use.

[0016] 2. This automotive wiring harness, which is easy to disassemble and repair, has protective components on the outer peripheral wall of the protective tube. These protective components ensure the transmission effect of the wiring harness body and also increase the impact resistance, flame retardancy, and wear resistance of the protective tube, further enhancing the protective effect of the protective tube on the wiring harness body and making the protection effect of the wiring harness body better. Attached Figure Description

[0017] Figure 1 This is a front view schematic diagram of the present utility model;

[0018] Figure 2 This is a front sectional view of the fixing component of this utility model;

[0019] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This is a three-dimensional schematic diagram of the fixing ring of this utility model;

[0021] Figure 5 This is a top sectional view of the protective component of this utility model.

[0022] In the diagram: 1 Wiring harness body, 2 Automotive mounting panel, 3 Protective tube, 4 Fixing component, 401 Fixing ring, 402 Socket ring, 403 Movable groove, 404 Circular hole, 405 Ball bearing, 406 Annular groove, 407 Extrusion ring, 408 External thread groove, 409 Internal thread groove, 5 Protective component, 501 Shielding layer, 502 Buffer layer, 503 Flame retardant layer, 504 Wear-resistant layer. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This embodiment provides an automotive wiring harness that is easy to disassemble and repair, comprising a wiring harness body 1 and two automotive mounting panels 2 respectively installed at the upper and lower ends of the wiring harness body 1.

[0025] A protective tube 3 is fitted onto the outer peripheral wall of the wire harness body 1. A fixing component 4 is provided on the protective tube 3. During use, the wire harness body 1 is fixedly connected to the vehicle mounting panel 2 via a plug-in or other installation method. The fixing component 4 then secures the protective tube 3 to the vehicle mounting panel 2. The protective tube 3 thus provides dust protection for the wire harness body 1. The fixing component 4 is a reversible structure; when the wire harness body 1 needs to be disassembled for maintenance, disassembly can be completed quickly without damaging the device. This facilitates reinstallation after maintenance, improving practicality and making it easier to promote and use. A protective component 5 is provided on the outer peripheral wall of the protective tube 3. The protective component 5 ensures the transmission effect of the wire harness body 1 and also increases the anti-collision, flame-retardant, and wear-resistant properties of the protective tube 3, further enhancing the protective effect of the protective tube 3 on the wire harness body 1, resulting in better protection for the wire harness body 1.

[0026] Please see Figure 1-4The fixing component 4 includes two fixing rings 401 respectively fixed to the opposite sides of the two car fixing panels 2. Both the upper and lower ends of the protective tube 3 are fixed with sleeve rings 402. Multiple movable grooves 403 are formed in the peripheral wall of the sleeve ring 402, and an annular groove 406 is formed on the outer peripheral wall of the fixing ring 401. When installing the protective tube 3, after the wiring harness body 1 is installed, the sleeve ring 402 is fitted onto the outer peripheral wall of the fixing ring 401, and the movable grooves 403 on the sleeve ring 402 are aligned with the annular grooves 406 on the fixing ring 401. The groove 406 is flush with the outer peripheral wall of the sleeve ring 402, and a compression ring 407 is threaded onto the outer peripheral wall. Multiple circular holes 404 communicating with the movable groove 403 are provided on both the inner and outer peripheral walls of the sleeve ring 402. A ball bearing 405 is slidably connected within the movable groove 403. The multiple movable grooves 403 are equidistantly distributed along the circumference of the sleeve ring 402. The diameter of the circular holes 404 is smaller than the diameter of the ball bearing 405. The movable groove 403 allows the ball bearing 405 to slide within it along the diametrical direction of the sleeve ring 402. The outer peripheral wall of the connecting ring 402 is provided with an external threaded groove 408, and the inner peripheral wall of the extrusion ring 407 is provided with an internal threaded groove 409 that matches the external threaded groove 408. The inner peripheral wall of the extrusion ring 407, especially the side closest to the vehicle mounting panel 2, is tapered. Furthermore, by rotating the extrusion ring 407, the extrusion ring 407 moves along the outer peripheral wall of the connecting ring 402 through the engagement of the external threaded groove 408 and the internal threaded groove 409. When the extrusion ring 407 moves to the movable groove 403, the inner peripheral wall of the extrusion ring 407 is extruded. Press the ball bearing 405 so that it moves towards the fixed ring 401 inside the movable groove 403, and a small part of the ball bearing 405 passes through the circular hole 404 and gets into the annular groove 406 to achieve the effect of fixing the sleeve ring 402 and the fixed ring 401, thus completing the installation. When it is necessary to disassemble and repair the main body 1 of the wire harness, reverse the compression ring 407 so that it no longer compresses the ball bearing 405. At this time, the ball bearing 405 can move away from the fixed ring 401 inside the movable groove 403 and get out of the annular groove 406, thus completing the disassembly.

[0027] The fixing ring 401, the sleeve ring 402, the annular groove 406, and the compression ring 407 are all located on the same central axis. The fixing ring 401 is inserted into the sleeve ring 402 and is slidably connected to it.

[0028] Please see Figure 5In this embodiment, the protective component 5 includes a shielding layer 501 fixed on the inner peripheral wall of the protective tube 3. The shielding layer 501 can effectively shield the interference of external signals to the internal signals of the wire harness body 1, thereby ensuring the transmission effect of the wire harness body 1. A buffer layer 502 is fixed on the outer peripheral wall of the protective tube 3. The buffer layer 502 can buffer impacts and prevent external impacts from damaging the wire core of the wire harness body 1 and affecting transmission. A flame-retardant layer 503 is fixed on the outer peripheral wall of the buffer layer 502. The flame-retardant layer 503 can improve the flame-retardant characteristics of the protective tube 3, thereby preventing the wire harness body 1 from being burned. A wear-resistant layer 504 is fixed on the outer peripheral wall of the flame-retardant layer 503. The wear-resistant layer 504 can improve the wear resistance of the protective tube 3, thereby increasing the service life of the protective tube 3.

[0029] The shielding layer 501 is a metal wire woven mesh layer. Metal wire woven mesh refers to a metal screen surface made of metal wires woven together to form a mesh. It has the ability to absorb the energy of electromagnetic waves. When electromagnetic waves come into contact with the metal mesh, some of the energy will be absorbed by the metal mesh, converted into heat energy, and prevented from continuing to propagate, thus achieving the effect of shielding external signals. The buffer layer 502 is a honeycomb elastic rubber pad layer. The flame retardant layer 503 is a flame retardant polypropylene coating. The inorganic filler flame retardant polypropylene refers to aluminum hydroxide and magnesium hydroxide, which have flame retardant and smoke-suppressing effects. The wear-resistant layer 504 is an ABS resin coating. ABS plastic has the combined properties of the three components, with excellent comprehensive physical and mechanical properties, good low-temperature impact resistance, dimensional stability, electrical properties, and wear resistance.

[0030] The working principle of the above embodiments is as follows:

[0031] (1) When installing the protective tube 3, after the main body 1 of the wire harness is installed, the sleeve ring 402 is placed on the outer peripheral wall of the fixed ring 401, and the movable groove 403 on the sleeve ring 402 is flush with the annular groove 406 on the fixed ring 401. Then, the compression ring 407 is rotated. The compression ring 407 moves along the outer peripheral wall of the sleeve ring 402 through the cooperation of the external thread groove 408 and the internal thread groove 409. When the compression ring 407 moves to the movable groove 403, the inner peripheral wall of the compression ring 407 compresses the roller. The ball 405 moves inside the movable groove 403 toward the fixed ring 401, and a small part of the ball 405 passes through the circular hole 404 and gets into the annular groove 406 to achieve the effect of fixing the sleeve ring 402 and the fixed ring 401, thus completing the installation. When it is necessary to disassemble and repair the main body 1 of the wire harness, the reverse compression ring 407 is reversed so that it no longer compresses the ball 405. At this time, the ball 405 can move inside the movable groove 403 toward the side away from the fixed ring 401 and get out of the annular groove 406, thus completing the disassembly.

[0032] (2) The shielding layer 501 can effectively shield the interference of external signals to the internal signals of the wire harness body 1, thereby ensuring the transmission effect of the wire harness body 1. The buffer layer 502 can buffer the impact, preventing external impact from damaging the wire core of the wire harness body 1 and affecting the transmission. The flame retardant layer 503 can improve the flame retardant characteristics of the protective tube 3, thereby preventing the wire harness body 1 from being burned. The wear-resistant layer 504 can improve the wear resistance of the protective tube 3, thereby improving the service life of the protective tube 3.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vehicle wiring harness that is easy to disassemble and repair, comprising a wiring harness body (1) and two vehicle mounting panels (2) respectively installed at the upper and lower ends of the wiring harness body (1); characterized in that: The outer peripheral wall of the wire harness body (1) is fitted with a protective tube (3), the protective tube (3) is provided with a fixing component (4), and the protective tube (3) is provided with a protective component (5); The fixing component (4) includes two fixing rings (401) respectively fixed to the opposite sides of the two car fixing panels (2). The upper and lower ends of the protective tube (3) are both fixed with sleeve rings (402). The sleeve ring (402) has multiple movable grooves (403) in its peripheral wall. The inner and outer peripheral walls of the sleeve ring (402) are both provided with multiple circular holes (404) communicating with the movable grooves (403). A ball (405) is slidably connected in the movable groove (403). The outer peripheral wall of the fixing ring (401) is provided with an annular groove (406). A compression ring (407) is threadedly connected to the outer peripheral wall of the sleeve ring (402).

2. The automotive wiring harness that is easy to disassemble and repair according to claim 1, characterized in that: The fixing ring (401), the sleeve ring (402), the annular groove (406), and the compression ring (407) are all located on the same central axis. The fixing ring (401) is inserted into the sleeve ring (402) and slidably connected to it.

3. The automotive wiring harness that is easy to disassemble and repair according to claim 1, characterized in that: The movable groove (403) is used to allow the ball (405) to slide inside it along the diameter direction of the sleeve (402). The plurality of movable grooves (403) are equidistantly distributed along the circumferential direction of the sleeve (402). The diameter of the circular hole (404) is smaller than the diameter of the ball (405).

4. The automotive wiring harness that is easy to disassemble and repair according to claim 1, characterized in that: The outer peripheral wall of the sleeve ring (402) is provided with an external thread groove (408), and the inner peripheral wall of the extrusion ring (407) is provided with an internal thread groove (409) that matches the external thread groove (408). The inner peripheral wall of the extrusion ring (407) and the side near the vehicle mounting panel (2) is tapered.

5. The automotive wiring harness that is easy to disassemble and repair according to claim 1, characterized in that: The protective component (5) includes a shielding layer (501) fixed on the inner peripheral wall of the protective tube (3), a buffer layer (502) fixed on the outer peripheral wall of the protective tube (3), a flame-retardant layer (503) fixed on the outer peripheral wall of the buffer layer (502), and a wear-resistant layer (504) fixed on the outer peripheral wall of the flame-retardant layer (503).

6. The automotive wiring harness that is easy to disassemble and repair according to claim 5, characterized in that: The shielding layer (501) is a metal wire woven mesh layer, the buffer layer (502) is a honeycomb elastic rubber pad layer; the flame retardant layer (503) is a flame retardant polypropylene coating, and the wear-resistant layer (504) is an ABS resin coating.

Citation Information

Patent Citations

  • Automobile wire harness with good protection effect

    CN217824043U