Automatic shearing device for electrolytic copper packaging tape

Abstract

The utility model relates to the technical field of automatic cutting, particularly relates to electrolytic copper packaging tape automatic cutting device, include: mounting mechanism, independent fixed mounting is in the frame, install beam, install on the mounting mechanism, the axle hole of install beam is rotationally installed with support axle, fixed part, coaxially install on the support axle, fixed part is coaxially installed with threaded column, cutting piece, coaxially install on the threaded column, cutting piece and threaded column are fixed through fastener, drive motor, install on the install beam, support axle and drive motor output end fixed mounting, auxiliary mechanism, install on the install beam, and auxiliary mechanism is used for packaging tape and electrolytic copper to carry out separation, and the interval of cutting piece and electrolytic copper is limited, its cutting efficiency is high, and the operation work is safe.

Description

Technical Field

[0001] This utility model relates to the technical field of automatic cutting, and in particular to an automatic cutting device for electrolytic copper packaging tape. Background Technology

[0002] In the production and logistics of electrolytic copper, steel or plastic straps are typically used to bundle and package the copper plates to ensure their stability during handling, stacking, and transportation. However, these straps must be removed promptly and safely before subsequent unpacking, sorting, or processing to avoid affecting subsequent processes or damaging equipment. Traditional methods of removing these straps rely primarily on manual operation, where operators use scissors or hydraulic shears to cut each strap individually. While this may meet basic needs in small-scale production, in modern large-scale, automated production lines, this method has proven inefficient, labor-intensive, and unsuitable for continuous production. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides an automatic cutting device for electrolytic copper packaging strips that has high cutting efficiency and safe operation.

[0004] The automatic cutting device for electrolytic copper packaging tape of this utility model includes:

[0005] The mounting mechanism is independently and fixedly installed on the frame.

[0006] The mounting beam is installed on the mounting mechanism, and a support shaft is rotatably installed in the shaft hole of the mounting beam;

[0007] The fastener is coaxially mounted on the support shaft, and a threaded post is coaxially mounted on the fastener.

[0008] The shearing disc is coaxially mounted on the threaded post, and the shearing disc and the threaded post are fixed together by fasteners;

[0009] The drive motor is mounted on the mounting beam, and the support shaft is fixedly mounted to the output end of the drive motor.

[0010] The auxiliary mechanism, mounted on the mounting beam, is used to separate the packaging tape from the electrolytic copper and to limit the distance between the shearing blade and the electrolytic copper.

[0011] As a preferred embodiment of this utility model, the auxiliary mechanism includes:

[0012] The support arm is rotatably mounted on the mounting beam via a support shaft. Bolts are installed in the threaded holes of the support arm, and the bolts are located inside the adjustment groove of the mounting beam.

[0013] A support plate is mounted on the support arm, and one end of the support plate is provided with a sharp corner for the packaging strap to detach from the electrolytic copper.

[0014] As a preferred embodiment of this utility model, the support plate is provided with a groove, and the shearing blade is located inside the groove.

[0015] As a preferred embodiment of this utility model, the installation mechanism includes:

[0016] The guide component has a movable component that is slidably installed in its inner cavity. The movable component is equipped with a buffer mechanism, and the mounting beam is installed on the buffer mechanism.

[0017] The cylinder is installed in the inner cavity of the guide member, and the cylinder output end is installed on the moving member.

[0018] As a preferred embodiment of this utility model, the buffer mechanism includes:

[0019] The slider is slidably installed in the inner groove of the moving part. Damping is provided at the sliding connection between the slider and the moving part. The mounting beam is installed on the slider.

[0020] The spring has its two ends connected to the inner groove walls of the slider and the moving part, respectively.

[0021] As a preferred embodiment of this utility model, a displacement sensor is provided in the inner groove of the moving part. The displacement sensor is used to detect the relative position between the slider and the moving part, and the displacement sensor is connected to the cylinder control.

[0022] As a preferred embodiment of this utility model, the guide member is provided with an extension member, and the extension member is provided with an assembly hole.

[0023] As a preferred embodiment of this utility model, a protective cover is provided on the mounting beam, and a guide pipe is provided on the protective cover.

[0024] Compared with the prior art, the beneficial effects of this utility model are as follows: the installation mechanism fixes the device to the frame, providing a stable foundation for the whole; the drive motor drives the support shaft, fixing parts and threaded column to rotate, so that the shearing blade rotates at high speed to complete the shearing; the fasteners ensure that the shearing blade is installed firmly and avoids loosening during shearing; the auxiliary mechanism helps the packaging tape to separate from the electrolytic copper, while limiting the distance between the shearing blade and the electrolytic copper to prevent damage to the electrolytic copper, thereby improving the shearing accuracy and safety; the overall structure has a high degree of automation, reducing manual operation, adapting to the batch shearing needs of electrolytic copper packaging tape, and improving production efficiency. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the automatic cutting device for electrolytic copper packaging tape in this utility model at the first angle;

[0026] Figure 2 This is a schematic diagram of the automatic cutting device for electrolytic copper packaging tape in this utility model at the second angle;

[0027] Figure 3 This is a cross-sectional view of the installation mechanism of the automatic cutting device for electrolytic copper packaging tape in this utility model;

[0028] Figure 4 This is an exploded view of the auxiliary mechanism of the automatic cutting device for electrolytic copper packaging tape in this utility model;

[0029] Figure 5 This is an exploded structural diagram of the installation mechanism of the automatic cutting device for electrolytic copper packaging tape in this utility model;

[0030] The following are labels in the attached diagram: 1. Mounting mechanism; 11. Guide component; 12. Moving component; 13. Buffer mechanism; 13a. Slider; 13b. Spring; 13c. Displacement sensor; 14. Cylinder; 15. Extension component; 2. Mounting beam; 3. Support shaft; 4. Fixing component; 5. Threaded post; 6. Shear plate; 7. Fastener; 8. Drive motor; 9. Auxiliary mechanism; 91. Support arm; 92. Bolt; 93. Support plate; 10. Protective cover; 101. Guide pipe. Detailed Implementation

[0031] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] like Figures 1 to 5 As shown, this embodiment provides an automatic cutting device for electrolytic copper packaging strips, including:

[0034] Mounting mechanism 1 is the basic mounting structure of the entire shearing device, used to fix the entire device onto the frame;

[0035] Mounting beam 2 is the load-bearing structure of the shear assembly, and is mounted on mounting mechanism 1. A support shaft 3 is rotatably mounted in the shaft hole of mounting beam 2.

[0036] The fastener 4 is coaxially mounted on the support shaft 3, and a threaded post 5 is coaxially mounted on the fastener 4;

[0037] The shearing blade 6 is the core component for cutting the packaging tape. It is coaxially mounted on the threaded post 5 and the shearing blade 6 and the threaded post 5 are fixed together by fasteners 7.

[0038] The drive motor 8 is the power source for the shearing action. It is mounted on the mounting beam 2, and the support shaft 3 is fixedly mounted to the output end of the drive motor 8.

[0039] Auxiliary mechanism 9, installed on mounting beam 2, is used to separate the packaging tape from the electrolytic copper and to limit the distance between the shearing blade 6 and the electrolytic copper.

[0040] In this embodiment, the mounting mechanism 1 fixes the device to the frame, providing a stable foundation for the whole. The drive motor 8 drives the support shaft 3, the fixing part 4 and the threaded column 5 to rotate, so that the shearing blade 6 rotates at high speed to complete the shearing. The fastener 7 ensures that the shearing blade 6 is installed firmly and avoids loosening during shearing. The auxiliary mechanism 9 helps the packaging tape to separate from the electrolytic copper, while limiting the distance between the shearing blade 6 and the electrolytic copper to prevent damage to the electrolytic copper, improve the shearing accuracy and safety. The overall structure has a high degree of automation, reduces manual operation, adapts to the batch shearing needs of electrolytic copper packaging tape, and improves production efficiency.

[0041] As a preferred embodiment of the above technical solution, such as Figures 1 to 5 As shown, the auxiliary mechanism 9 includes:

[0042] The support arm 91 is rotatably mounted on the mounting beam 2 via the support shaft 3. A bolt 92 is installed in the threaded hole of the support arm 91, and the bolt 92 is located inside the adjustment groove of the mounting beam 2.

[0043] A support plate 93 is mounted on a support arm 91. One end of the support plate 93 is provided with a sharp corner for the packaging strap to detach from the electrolytic copper.

[0044] The support plate 93 has a groove, and the shearing piece 6 is located inside the groove;

[0045] In this embodiment, the support arm 91 rotates around the support shaft 3, and the bolt 92 moves within the adjustment groove of the mounting beam 2, allowing for flexible adjustment of the position of the support plate 93 to adapt to the cutting requirements of packaging tape for electrolytic copper of different specifications. The sharp corners of the support plate 93 can effectively separate the packaging tape from the electrolytic copper, ensuring that the shearing blade 6 acts precisely on the packaging tape. The groove accommodates the shearing blade 6 and limits the distance between it and the electrolytic copper, preventing damage to the electrolytic copper and improving cutting safety. This not only enhances the efficiency of packaging tape cutting but also ensures the quality of the electrolytic copper product.

[0046] As a preferred embodiment of the above technical solution, such as Figures 3 to 5 As shown, the installation mechanism 1 includes:

[0047] The guide component 11 has a movable component 12 that is slidably installed in its inner cavity. A buffer mechanism 13 is provided on the movable component 12, and the mounting beam 2 is installed on the buffer mechanism 13.

[0048] Cylinder 14 is installed in the inner cavity of guide member 11, and the output end of cylinder 14 is installed on moving member 12;

[0049] Buffer mechanism 13 includes:

[0050] The slider 13a is slidably installed in the inner groove of the moving part 12. The slider 13a and the moving part 12 are provided with damping at the sliding connection. The mounting beam 2 is installed on the slider 13a.

[0051] Spring 13b has its two ends connected to the inner groove wall of slider 13a and moving part 12, respectively.

[0052] In this embodiment, the cylinder 14 drives the moving part 12 to slide along the inner cavity of the guide 11, which can flexibly adjust the working position of the mounting beam 2 and the shearing blade 6 to adapt to the shearing requirements of electrolytic copper packaging tape at different conveying heights. After the electrolytic copper moves to the lower end of the working position of the shearing blade 6, the shearing blade 6 moves downward to prevent collision with the electrolytic copper. The slider 13a of the buffer mechanism 13 is slidably connected to the moving part 12 and has damping. Together with the spring 13b, it can ensure the stable contact between the support plate 93 and the surface of the electrolytic copper to support the packaging tape. At the same time, it can buffer when the support plate 93 contacts the electrolytic copper. The overall structure takes into account the flexibility of position adjustment and the buffer protection during operation, ensuring that the shearing blade 6 acts accurately on the packaging tape, extending the service life of the components, and enhancing the adaptability of the device to complex working conditions.

[0053] As a preferred embodiment of the above technical solution, such as Figure 4 As shown, a displacement sensor 13c is provided in the inner groove of the moving part 12. The displacement sensor 13c is used to detect the relative position of the slider 13a and the moving part 12. The displacement sensor 13c is connected to the cylinder 14 for control.

[0054] In this embodiment, the displacement sensor 13c in the inner groove of the moving part 12 can detect the relative position of the slider 13a and the moving part 12 in real time, accurately sense the compression or extension state of the buffer mechanism 13, and is connected to the cylinder 14 for control. It can automatically adjust the extension and retraction of the output end of the cylinder 14 according to the detected position signal. When the slider 13a is displaced due to contact pressure, the displacement sensor 13c can provide timely feedback to avoid the cylinder 14 from over-driving and causing the shearing plate 6 to collide with the electrolytic copper. At the same time, it ensures that the support plate 93 is stably attached to the surface of the electrolytic copper, and improves the automation control accuracy of the shearing process.

[0055] As a preferred embodiment of the above technical solution, such as Figures 1 to 5 As shown, an extension 15 is provided on the guide member 11, and an assembly hole is provided on the extension member 15;

[0056] In this embodiment, the extension 15 on the guide 11 and its assembly hole provide a flexible fixing method for the mounting mechanism 1, which makes it easy to securely install the entire shearing device on frames of different specifications through the connector, thereby enhancing the adaptability of the device to the frame connection.

[0057] As a preferred embodiment of the above technical solution, such as Figures 1 to 2 As shown, a protective cover 10 is installed on the mounting beam 2, and a guide pipe 101 is installed on the protective cover 10;

[0058] In this embodiment, the protective cover 10 on the mounting beam 2 can isolate and protect the high-speed rotating shearing blade 6, preventing packaging tape debris from splashing or being accidentally contacted by operators during the shearing process, thus improving the safety of the device operation. The guide pipe 101 on the protective cover 10 facilitates the removal of debris generated by shearing and prevents accumulation.

[0059] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automatic cutting device for electrolytic copper packaging tape, characterized in that, include: The mounting mechanism (1) is independently and fixedly installed on the frame; Mounting beam (2) is mounted on the mounting mechanism (1), and a support shaft (3) is rotatably mounted in the shaft hole of the mounting beam (2). The fastener (4) is coaxially mounted on the support shaft (3), and a threaded post (5) is coaxially mounted on the fastener (4). The shearing blade (6) is coaxially mounted on the threaded post (5), and the shearing blade (6) and the threaded post (5) are fixed by fasteners (7); The drive motor (8) is mounted on the mounting beam (2), and the support shaft (3) is fixedly mounted to the output end of the drive motor (8); An auxiliary mechanism (9) is installed on the mounting beam (2). The auxiliary mechanism (9) is used to separate the packaging tape from the electrolytic copper and to limit the distance between the shearing blade (6) and the electrolytic copper.

2. The automatic cutting device for electrolytic copper packaging strip as described in claim 1, characterized in that, The auxiliary mechanism (9) includes: The support arm (91) is rotatably mounted on the mounting beam (2) via the support shaft (3). A bolt (92) is installed in the threaded hole of the support arm (91), and the bolt (92) is located inside the adjustment groove of the mounting beam (2). A support plate (93) is installed on the support arm (91), and one end of the support plate (93) is provided with a sharp corner for the packaging tape to detach from the electrolytic copper.

3. The automatic cutting device for electrolytic copper packaging tape as described in claim 2, characterized in that, The support plate (93) is provided with a groove, and the shearing piece (6) is located inside the groove.

4. The automatic cutting device for electrolytic copper packaging strip as described in claim 1, characterized in that, The installation mechanism (1) includes: The guide (11) has a movable part (12) slidably installed in its inner cavity. The movable part (12) is provided with a buffer mechanism (13), and the mounting beam (2) is installed on the buffer mechanism (13). A cylinder (14) is installed in the inner cavity of the guide (11), and the output end of the cylinder (14) is installed on the moving part (12).

5. The automatic cutting device for electrolytic copper packaging tape as described in claim 4, characterized in that, The buffer mechanism (13) includes: The slider (13a) is slidably installed in the inner groove of the moving part (12). The slider (13a) and the moving part (12) are provided with damping at the sliding connection. The mounting beam (2) is installed on the slider (13a). The spring (13b) has its two ends connected to the inner groove wall of the slider (13a) and the moving part (12), respectively.

6. The automatic cutting device for electrolytic copper packaging strip as described in claim 5, characterized in that, A displacement sensor (13c) is provided in the inner groove of the moving part (12). The displacement sensor (13c) is used to detect the relative position of the slider (13a) and the moving part (12). The displacement sensor (13c) is controlled to be connected to the cylinder (14).

7. The automatic cutting device for electrolytic copper packaging strip as described in claim 4, characterized in that, The guide (11) is provided with an extension (15), and the extension (15) is provided with an assembly hole.

8. The automatic cutting device for electrolytic copper packaging strip as described in claim 1, characterized in that, A protective cover (10) is provided on the mounting beam (2), and a guide pipe (101) is provided on the protective cover (10).

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