Electronic cable harness transfer rack

By designing an automated installation, winding, and adjustment mechanism, the problems of cumbersome manual winding and non-adjustable hanging arm length in existing electronic wire harness transfer racks have been solved, realizing an electronic wire harness transfer rack with automatic winding and flexible hanging arms.

CN224466545UActive Publication Date: 2026-07-07SUZHOU C-LINK ELECTRONICS TECH LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU C-LINK ELECTRONICS TECH LTD
Filing Date
2025-07-31
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing electronic wire harness transfer racks are inconvenient to operate because manual winding is cumbersome and the length of the wire feeder's hanging arm cannot be flexibly adjusted.

Method used

An electronic wire harness transfer rack was designed, comprising an installation mechanism, a winding mechanism, an adjustment mechanism, and a placement mechanism. It utilizes components such as hydraulic cylinders, drive motors, sliders, and sliding blocks to achieve automatic winding and flexible adjustment of the suspension arm.

Benefits of technology

It achieves automated wire harness winding and flexible adjustment of the hanging arm length, improving transfer efficiency and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of transfer goods shelf, specifically a kind of electronic wire harness transfer goods shelf, including transfer frame, installation mechanism located at the top of transfer frame and winding mechanism located in the inside of installation mechanism, the installation mechanism includes fixed base, the fixed base is fixedly connected at the top of transfer frame, the front and rear sides of the fixed base bottom are all fixedly connected with support slide bar, the outer wall of two the support slide bar is all slidingly connected with slide sleeve block, the top of two the slide sleeve block is fixedly connected with movable plate.The utility model places the one end of wire harness into limiting base by pulling pull plate, utilizes limiting spring to promote limiting plate to descend, to carry out fixed installation to wire harness one end, realizes the winding of wire harness by driving motor control winding roller rotation, solves the problem that manual winding is more troublesome when transfer goods shelf is used.
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Description

Technical Field

[0001] This utility model belongs to the technical field of transfer racks, specifically an electronic wire harness transfer rack. Background Technology

[0002] A wiring harness is a component in an automotive electrical system that connects various electrical devices. It consists of an insulating sheath, terminals, wires, and insulating wrapping materials. To facilitate installation and maintenance and ensure that electrical equipment can operate under the most severe conditions, the different specifications and colors of wires used by various electrical devices throughout the vehicle are arranged in a reasonable manner and bundled together with insulating materials. This ensures both completeness and reliability.

[0003] In the prior art, a transfer rack for electronic wire harnesses, with publication number CN221368306U, can clamp and limit the coiled electronic wire harness by adding an arc-shaped sleeve inside the first placement frame. It can also hold two sets of wire harnesses inside. Additionally, the top clamping spring and clamping baffle can clamp and fix strip-shaped electronic wire harnesses. This device is suitable for placing electronic wire harnesses of different shapes and ensures their stability after placement, thereby improving transfer efficiency. However, it still has the following problems:

[0004] When the above-mentioned transfer rack is in use, the inserted wire harness is clamped and fixed by the clamping spring and the clamping baffle. However, before the wire harness is fixed and transferred, it is necessary to manually rotate the wire harness to rewind it before it can be transferred. The operation is relatively troublesome. At present, the wire feeder is used to hang the rewound wire harness. However, when in use, the suspension arm on the wire feeder cannot be flexibly adjusted because the length of the rewinding roller is different.

[0005] Therefore, an electronic wire harness transfer rack is proposed to address the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies and solve the problems of cumbersome manual winding and inflexible adjustment of the length of the hanging arm on the wire feeder, an electronic wire harness transfer rack is proposed.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: an electronic wire harness transfer rack, including a transfer rack, an installation mechanism located at the top of the transfer rack, and a winding mechanism located inside the installation mechanism. The installation mechanism includes a fixed base, which is fixedly connected to the top of the transfer rack. Supporting slide rods are fixedly connected to the front and rear sides of the bottom of the fixed base. Sliding blocks are slidably connected to the outer walls of the two supporting slide rods. Movable plates are fixedly connected to the tops of the two sliding blocks. The front and rear sides of the right side of the movable plate are fixedly connected to the output ends of hydraulic cylinders. A fixed column is fixedly connected to the side of the movable plate facing the fixed base. The left side of the left fixed column is fixedly connected to the output end of a drive motor.

[0010] Preferably, the transfer frame includes a support base, a handle is fixedly connected to the left side of the support base, and support wheels are fixedly connected to the four corners of the bottom of the support base.

[0011] Preferably, the fixed column is provided with a fixing mechanism inside, the fixing mechanism including guide slide rods, the guide slide rods are fixedly connected inside the fixed column, and a support spring is sleeved on the opposite side of each of the two guide slide rods. A movable sleeve block is slidably connected to the outer wall of each of the two guide slide rods, and a sliding ring is fixedly connected to the outer wall of the movable sleeve block. The movable sleeve block is elastically connected to the fixed column through the support spring.

[0012] Preferably, adjusting rods are movably connected to both the upper and lower sides of the movable sleeve block, and guide grooves are provided inside the two adjusting rods. Guide shafts adapted to the guide grooves are slidably connected inside the two guide grooves. The two guide shafts are fixedly connected to the fixed column, and a fixed plate is movably connected to the opposite side of the two adjusting rods.

[0013] Preferably, the winding mechanism includes a winding roller, which is detachably connected to the fixed base, and fixing holes are provided on both the left and right sides of the winding roller.

[0014] Preferably, a limiting base is fixedly connected to the right side of the top of the take-up roller, and connecting columns are movably connected to the left and right sides of the top of the limiting base. Pull plates are fixedly connected to the top of the two connecting columns, limiting springs are sleeved on the outside of the two connecting columns, and limiting plates are fixedly connected to the bottom of the two connecting columns. The limiting plates are elastically connected to the limiting base through the limiting springs.

[0015] Preferably, the top of the transfer frame is provided with adjustment mechanisms on both the left and right sides. The adjustment mechanism includes support columns. Two support columns are fixedly connected to the top of the support base on the left and right sides. The two support columns are provided with guide tooth grooves on the opposite side. Sliding sleeve blocks are slidably connected to the outside of the two support columns. The inside of the sliding sleeve blocks is movably connected to a guide gear. The guide gear meshes with the guide tooth groove.

[0016] Preferably, fixed tooth blocks are meshed on opposite sides of the two guide gears, and threaded push rods are movably connected on opposite sides of the two fixed tooth blocks, with the threaded push rods threadedly connected to the sliding sleeve blocks.

[0017] Preferably, a placement mechanism is provided between the two adjustment mechanisms. The placement mechanism includes a wire feeding frame, which is fixedly connected between the two sliding blocks. The top of the wire feeding frame has several placement slots.

[0018] Preferably, the wire feeding frame is movably connected to a support base column at the position of the placement slot, each support base column is fixedly connected to a support screw rod inside, each support screw rod is threaded to a movable column on its outer wall, each movable column has several fixed insertion holes at its top, and the top of the support base column is slidably connected to a fixed insertion rod that matches the fixed insertion holes.

[0019] (III) Beneficial Effects

[0020] Compared with the prior art, this utility model provides an electronic wire harness transfer rack, which has the following beneficial effects:

[0021] 1. This utility model allows one end of the wire harness to be placed into the limiting base by pulling the pull plate. The limiting plate is then pushed down by the limiting spring, thereby fixing one end of the wire harness in place. The winding roller is rotated by the drive motor, which enables the winding roller to wind and store the wire harness, thus solving the problem of the inconvenience of manual winding when using the transfer rack.

[0022] 2. This utility model pulls the support column out of the pay-off frame, controls the movable column to move outward along the support column by rotating the movable column, adjusts the length of the support column, and uses a fixed plug to insert into the fixed plug hole to realize the installation and fixation of the movable column, thus solving the problem that the length of the suspension arm on the pay-off frame cannot be flexibly adjusted.

[0023] 3. This utility model adjusts the height of the pay-off frame by sliding the sliding sleeve block and controls the fixed tooth block to mesh with the guide gear by using the threaded push rod, thus realizing the installation and fixation of the sliding sleeve block and solving the problem of adjusting the height of the pay-off frame.

[0024] 4. This utility model controls the two fixed plates to close by sliding a sliding ring, inserts the take-up roller, and uses a support spring to push the movable sleeve block forward, thereby opening the two fixed plates and fixing the take-up roller. The movable plates are controlled to move towards each other by a hydraulic cylinder, inserting another fixed column into the take-up roller, thus realizing the installation and fixing of the take-up roller and solving the problem of the installation and fixing of the take-up roller. Attached Figure Description

[0025] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0026] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0027] Figure 2 This is a three-dimensional structural diagram of the placement mechanism of this utility model;

[0028] Figure 3 This is a three-dimensional structural diagram of the installation mechanism of this utility model;

[0029] Figure 4 This is a three-dimensional structural diagram of the winding mechanism of this utility model;

[0030] Figure 5 This is a three-dimensional structural diagram of the fixing mechanism of this utility model;

[0031] Figure 6 This is a three-dimensional structural diagram of the internal structure of the support column of this utility model;

[0032] Figure 7 This is a utility model Figure 4 A magnified view of the structure at point A in the middle;

[0033] Figure 8 This is a utility model Figure 2 A magnified schematic diagram of the structure at point B in the middle.

[0034] In the picture:

[0035] 1. Transfer frame; 101. Support base; 102. Handle; 103. Support wheels;

[0036] 2. Installation mechanism; 201. Fixed base; 202. Support slide rod; 203. Sliding block; 204. Movable plate; 205. Hydraulic cylinder; 206. Fixed column; 207. Drive motor;

[0037] 3. Fixing mechanism; 301. Guide slide rod; 302. Support spring; 303. Sliding ring; 304. Movable sleeve block; 305. Adjusting rod; 306. Guide slide groove; 307. Guide shaft; 308. Fixing plate;

[0038] 4. Winding mechanism; 401. Winding roller; 402. Fixing hole; 403. Limiting base; 404. Pull plate; 405. Connecting column; 406. Limiting spring; 407. Limiting plate;

[0039] 5. Adjustment mechanism; 501. Support column; 502. Guide tooth groove; 503. Sliding sleeve block; 504. Guide gear; 505. Fixed tooth block; 506. Threaded push rod;

[0040] 6. Placement mechanism; 601. Cable feeder; 602. Supporting base column; 603. Supporting screw; 604. Movable column; 605. Fixed insertion rod; 606. Fixed insertion hole. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0042] Specific implementation examples are given below.

[0043] Please see Figures 1-8 This utility model provides an electronic wire harness transfer rack, including a transfer rack 1, an installation mechanism 2 located at the top of the transfer rack 1 and a winding mechanism 4 located inside the installation mechanism 2, a fixing mechanism 3 is provided inside the fixing column 206, and adjustment mechanisms 5 are provided on both the left and right sides of the top of the transfer rack 1, and a placement mechanism 6 is provided between the two adjustment mechanisms 5.

[0044] like Figure 1 , Figure 3 and Figure 5As shown, the installation mechanism 2 includes a fixed base 201, which is fixedly connected to the top of the transfer frame 1. Supporting slide rods 202 are fixedly connected to the front and rear sides of the bottom of the fixed base 201. Sliding sliders 203 are slidably connected to the outer walls of the two supporting slide rods 202. Movable plates 204 are fixedly connected to the tops of the two sliding sliders 203. The front and rear sides of the right side of the movable plate 204 are fixedly connected to the output ends of hydraulic cylinders 205. A fixed column 206 is fixedly connected to the side of the movable plate 204 facing the fixed base 201. The left side of the left fixed column 206 is fixedly connected to the output end of the drive motor 207. The transfer frame 1 includes a support base 101, with a handle 102 fixedly connected to the left side of the support base 101. Support wheels 103 are fixedly connected to the four corners of the bottom of the support base 101. Mechanism 3 includes guide slide rods 301, which are fixedly connected inside the fixed column 206. Support springs 302 are sleeved on the opposite sides of the two guide slide rods 301. Movable sleeve blocks 304 are slidably connected to the outer walls of the two guide slide rods 301. Sliding rings 303 are fixedly connected to the outer walls of the movable sleeve blocks 304. The movable sleeve blocks 304 are elastically connected to the fixed column 206 through the support springs 302. Adjusting rods 305 are movably connected to the upper and lower sides of the movable sleeve blocks 304. Guide grooves 306 are opened inside the two adjusting rods 305. Guide shafts 307 that are adapted to the guide grooves 306 are slidably connected inside the two guide grooves 306. The two guide shafts 307 are fixedly connected to the fixed column 206. Fixed plates 308 are movably connected to the opposite sides of the two adjusting rods 305.

[0045] Through the above scheme: pulling the sliding ring 303 causes the movable sleeve 304 to move backward. Since the adjusting rod 305 is movably connected to the movable sleeve 304 and the fixed plate 308 respectively, the two fixed plates 308 move and retract with the movable sleeve 304, inserting the take-up roller 401. Since the movable sleeve 304 is elastically connected to the fixed column 206 through the support spring 302, the movable sleeve 304 is pushed forward under the elastic force of the support spring 302, causing the two fixed plates 308 to open and fix the take-up roller 401. The hydraulic cylinder 205 is started, pushing the movable plate 204 to move towards each other, inserting the other fixed column 206 into the take-up roller 401, completing the installation and fixing of the take-up roller 401. The drive motor 207 is started, driving the take-up roller 401 to rotate, thereby driving the take-up roller 401 to wind and store the wire harness.

[0046] like Figure 1 , Figure 4 and Figure 7As shown, the winding mechanism 4 includes a winding roller 401, which is detachably connected to the fixed base 201. The winding roller 401 has fixed holes 402 on both the left and right sides. A limiting base 403 is fixedly connected to the right side of the top of the winding roller 401. Connecting posts 405 are movably connected to the left and right sides of the top of the limiting base 403. Pull plates 404 are fixedly connected to the top of the two connecting posts 405. Limiting springs 406 are sleeved on the outside of the two connecting posts 405. Limiting plates 407 are fixedly connected to the bottom of the two connecting posts 405. The limiting plates 407 are elastically connected to the limiting base 403 through the limiting springs 406.

[0047] The above method involves pulling the pull plate 404 to place one end of the wire harness into the limiting base 403, and then releasing the pull plate 404. Since the limiting plate 407 is elastically connected to the limiting base 403 through the limiting spring 406, the limiting plate 407 is pushed down by the elastic force of the limiting spring 406, thereby fixing one end of the wire harness in place.

[0048] like Figure 1 , Figure 2 and Figure 8 As shown, the adjustment mechanism 5 includes support columns 501. Two support columns 501 are fixedly connected to the left and right sides of the top of the support base 101. Guide tooth grooves 502 are provided on the opposite side of the two support columns 501. Sliding sleeve blocks 503 are slidably connected to the outside of the two support columns 501. The inside of the sliding sleeve blocks 503 is movably connected to the guide gears 504. The guide gears 504 mesh with the guide tooth grooves 502. Fixed tooth blocks 505 are meshed on the opposite side of the two guide gears 504. Threaded push rods 506 are movably connected on the opposite side of the two fixed tooth blocks 505. The threaded push rods 506 are threadedly connected to the sliding sleeve blocks 503.

[0049] Through the above scheme: the sliding sleeve block 503 moves vertically along the support column 501 under the meshing action of the guide gear 504, adjusting the height of the wire feeding frame 601. After the adjustment is completed, the threaded push rod 506 is rotated, and under the action of the thread, the fixed tooth block 505 is pushed to mesh and fix with the guide gear 504, thereby completing the installation and fixing of the sliding sleeve block 503.

[0050] like Figure 1 , Figure 2 and Figure 6As shown, the placement mechanism 6 includes a wire feeding frame 601, which is fixedly connected between two sliding blocks 503. The top of the wire feeding frame 601 has several placement slots. The wire feeding frame 601 is movably connected to a support base column 602 at the position of the placement slot. A support screw 603 is fixedly connected inside each support base column 602. A movable column 604 is threadedly connected to the outer wall of each support screw 603. The top of each movable column 604 has several fixed insertion holes 606. A fixed insertion rod 605 that matches the fixed insertion hole 606 is slidably connected to the top of the support base column 602.

[0051] The above method involves pulling out the support column 602 from the wire feeding frame 601, rotating the movable column 604, and using the screw thread to push the movable column 604 outward along the support column 602. The length of the support column 602 is adjusted, and after the length adjustment is completed, the fixing rod 605 is inserted downward into the fixing hole 606 to complete the installation and fixing of the movable column 604.

[0052] Working principle:

[0053] In actual use, firstly, by sliding the sliding ring 303, the movable sleeve 304 is moved backward, causing the two fixed plates 308 to move and retract with the movable sleeve 304. The take-up roller 401 is then inserted. The support spring 302 pushes the movable sleeve 304 forward, causing the two fixed plates 308 to open and fix the take-up roller 401. The hydraulic cylinder 205 pushes the movable plate 204 to move towards each other, inserting another fixed column 206 into the take-up roller 401, thus completing the installation and fixing of the take-up roller 401.

[0054] Secondly, by pulling the pull plate 404, one end of the wire harness is placed into the limiting base 403. The limiting spring 406 pushes the limiting plate 407 down, thereby fixing one end of the wire harness. The drive motor 207 drives the winding roller 401 to rotate, thereby winding and storing the wire harness.

[0055] Next, by sliding the sliding sleeve block 503, under the meshing action of the guide gear 504, it moves vertically along the support column 501 to adjust the height of the wire feeding frame 601. The threaded push rod 506 pushes the fixed tooth block 505 to mesh and fix with the guide gear 504, thereby completing the installation and fixing of the sliding sleeve block 503.

[0056] Finally, pull the support column 602 out of the wire feeding frame 601, and push the movable column 604 outward along the support column 602 by rotating the movable column 604 to adjust the length of the support column 602. After the length adjustment is completed, use the fixing rod 605 to insert it into the fixing hole 606 to complete the installation and fixing of the movable column 604.

[0057] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An electronic wire harness transfer rack, comprising a transfer rack (1), a mounting mechanism (2) located at the top of the transfer rack (1), and a winding mechanism (4) located inside the mounting mechanism (2), characterized in that, The installation mechanism (2) includes a fixed base (201), which is fixedly connected to the top of the transfer frame (1). Supporting slide rods (202) are fixedly connected to the front and rear sides of the bottom of the fixed base (201). Sliding blocks (203) are slidably connected to the outer walls of the two supporting slide rods (202). Movable plates (204) are fixedly connected to the top of the two sliding blocks (203). The front and rear sides of the right side of the movable plate (204) are fixedly connected to the output end of the hydraulic cylinder (205). A fixed column (206) is fixedly connected to the side of the movable plate (204) facing the fixed base (201). The left side of the left fixed column (206) is fixedly connected to the output end of the drive motor (207).

2. The electronic wire harness transfer rack according to claim 1, characterized in that: The transfer frame (1) includes a support base (101), a handle (102) is fixedly connected to the left side of the support base (101), and support wheels (103) are fixedly connected to the four corners of the bottom of the support base (101).

3. The electronic wire harness transfer rack according to claim 1, characterized in that: The fixed column (206) is provided with a fixing mechanism (3) inside. The fixing mechanism (3) includes a guide slide rod (301). The guide slide rod (301) is fixedly connected inside the fixed column (206). Support springs (302) are sleeved on the opposite sides of the two guide slide rods (301). Movable sleeve blocks (304) are slidably connected to the outer walls of the two guide slide rods (301). Sliding rings (303) are fixedly connected to the outer walls of the movable sleeve blocks (304). The movable sleeve blocks (304) are elastically connected to the fixed column (206) through the support springs (302).

4. The electronic wire harness transfer rack according to claim 3, characterized in that: Adjusting rods (305) are movably connected to both the upper and lower sides of the movable sleeve block (304). Guide grooves (306) are provided inside the two adjusting rods (305). Guide shafts (307) that are adapted to the guide grooves (306) are slidably connected inside the two guide grooves (306). The two guide shafts (307) are fixedly connected to the fixed column (206). Fixed plates (308) are movably connected to the opposite side of the two adjusting rods (305).

5. The electronic wire harness transfer rack according to claim 1, characterized in that: The winding mechanism (4) includes a winding roller (401), which is detachably connected between the fixed base (201). Fixing holes (402) are provided on both the left and right sides of the winding roller (401).

6. The electronic wire harness transfer rack according to claim 5, characterized in that: A limiting base (403) is fixedly connected to the right side of the top of the take-up roller (401). Connecting columns (405) are movably connected to the left and right sides of the top of the limiting base (403). Pull plates (404) are fixedly connected to the top of the two connecting columns (405). Limiting springs (406) are sleeved on the outside of the two connecting columns (405). Limiting plates (407) are fixedly connected to the bottom of the two connecting columns (405). The limiting plates (407) are elastically connected to the limiting base (403) through the limiting springs (406).

7. The electronic wire harness transfer rack according to claim 1, characterized in that: The top of the transfer frame (1) is provided with adjustment mechanisms (5) on both the left and right sides. The adjustment mechanism (5) includes support columns (501). The two support columns (501) are fixedly connected to the top of the support base (101) on the left and right sides. The two support columns (501) are provided with guide tooth grooves (502) on the opposite side. The two support columns (501) are slidably connected with sliding sleeve blocks (503). The interior of the sliding sleeve blocks (503) is movably connected with guide gears (504). The guide gears (504) mesh with the guide tooth grooves (502).

8. An electronic wire harness transfer rack according to claim 7, characterized in that: Both guide gears (504) are meshed with fixed tooth blocks (505) on opposite sides, and both fixed tooth blocks (505) are movably connected with threaded push rods (506) on opposite sides. The threaded push rods (506) are threadedly connected to the sliding sleeve block (503).

9. An electronic wire harness transfer rack according to claim 8, characterized in that: A placement mechanism (6) is provided between the two adjustment mechanisms (5). The placement mechanism (6) includes a wire feeding frame (601), which is fixedly connected between two sliding blocks (503). The top of the wire feeding frame (601) has several placement slots.

10. An electronic wire harness transfer rack according to claim 9, characterized in that: The wire feeding frame (601) is movably connected to a support base column (602) at the position of the placement slot. Each support base column (602) is fixedly connected to a support screw rod (603) inside. Each support screw rod (603) is threaded to a movable column (604) on its outer wall. Each movable column (604) has several fixed insertion holes (606) on its top. The top of the support base column (602) is slidably connected to a fixed insertion rod (605) that matches the fixed insertion holes (606).