Anti-blocking ring bucket dust removal pipeline
By installing control components in the dust removal duct and using cylinders and connecting rods to control the opening and closing of the valve plate, the problem of wasted wind power resources in the existing technology is solved, personalized control of the dust removal duct is realized, and dust removal efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JUNZHENG (ORDOS CITY) CHEM CO LTD
- Filing Date
- 2025-07-08
- Publication Date
- 2026-07-07
AI Technical Summary
The existing dust collection ducts cannot be controlled to open and close, resulting in a waste of wind power resources.
Control components are installed in the dust removal duct, and the opening and closing of the valve plate is controlled by cylinders and connecting rods. The wind speed is adjusted according to the working status of the silo, so as to realize the personalized opening and closing of the duct.
By controlling the use of components, the waste of wind power resources is reduced and the dust removal effect is improved.
Smart Images

Figure CN224467007U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust removal pipeline technology, and in particular to an anti-clogging ring bucket dust removal pipeline. Background Technology
[0002] Dust collection pipelines are important components in industrial production that connect dust collection equipment to pollution sources. They are mainly used to capture and transport dust and harmful gases generated during the production process. They can effectively control various pollution sources and play a positive role in improving and protecting the environment. Environmentally friendly dust collection pipelines also have good wear resistance, can effectively resist the effects of various factors, and are corrosion-resistant, low-temperature resistant, and dirt-resistant.
[0003] The existing device sets up a main dust collection pipe, then connects two sets of branch dust collection pipes with a diameter smaller than the main dust collection pipe to the main dust collection pipe, and then branches out into twelve sets of dust collection pipes. These twelve sets of dust collection pipes correspond to twelve sets of silos, and dust collection is carried out on the upper part of the silos through the dust collection pipes, thereby meeting the dust collection needs of the entire production workshop.
[0004] Regarding the above and existing related technologies, the inventors believe that the following defects often exist: In actual operation, the twelve sets of silos do not operate synchronously, but the twelve sets of dust removal pipes are always in working condition, causing some air power to be ineffectively consumed. In this operating mode, the dust removal pipes corresponding to the non-operating silos continue to supply air, resulting in unnecessary waste of air power resources. Utility Model Content
[0005] The technical problem to be solved by this utility model is that the opening and closing of the dust removal pipe cannot be controlled in the existing technology, which results in a certain waste of wind power resources. Therefore, we propose an anti-clogging ring bucket dust removal pipe.
[0006] To achieve the above objectives, this application adopts the following technical solution: a dust collector pipe with anti-clogging ring bucket, comprising a pipe assembly, and a control component installed inside the pipe assembly: the pipe assembly includes a pipe body, a filter screen is installed at the input end of the pipe body, the control component includes a mounting bracket, the mounting bracket is fixedly installed on the inner wall of the pipe body, a mounting plate is installed on one side of the mounting bracket, a cylinder is fixedly connected to the upper surface of the mounting plate, a connecting rod is rotatably connected to the output end of the cylinder, a valve plate is rotatably connected to one end of the connecting rod, and a mounting shaft is installed on the valve plate, the mounting shaft is rotatably installed on the pipe body.
[0007] Preferably, flanges are fixedly connected to both ends of the pipe body, and a mounting plate is fixedly connected to one end of the filter screen. The mounting plate has multiple sets of through holes that match the flanges.
[0008] This allows for easy installation of the filter screen into the duct body, enabling the filtration of air entering the duct body and ensuring the smooth operation of the entire dust removal system.
[0009] Preferably, a fixing seat is fixedly connected to the outer surface of the pipe body. Two sets of fixing seats are provided and symmetrically arranged. The two ends of the mounting shaft move through the pipe body and the fixing seat. The mounting shaft extends to the outside of the fixing seat. Locking blocks are installed at both ends of the mounting shaft and fit with the fixing seat.
[0010] This is used to easily install the mounting shaft onto the pipe body, and then limit the mounting shaft by the locking block so that the valve plate can work normally.
[0011] Preferably, the valve plate is located on the side closer to the filter screen, and the diameter of the valve plate is smaller than the inner diameter of the pipe body;
[0012] This allows the pipe body to collect furnace gas overflowing from the hopper even when the valve plate is fully closed.
[0013] Preferably, the mounting bracket has a mounting hole A, and the mounting plate has a mounting hole B. A bolt is installed in the mounting hole B. The bolt passes through the mounting hole A and the mounting hole B and, together with a nut, assembles the mounting bracket and the mounting plate together.
[0014] It is designed to facilitate the assembly of mounting brackets and mounting plates, and also to facilitate subsequent disassembly, making it easier to remove components such as cylinders from the pipe body.
[0015] Preferably, a protective sleeve is provided on the cylinder output end, one end of the protective sleeve is fixedly connected to the cylinder body, and the other end of the protective sleeve is fixedly connected to the cylinder output end connector.
[0016] Used to protect the cylinder output end, isolating it from the outside environment and preventing impurities carried by the air in the pipeline from affecting the normal operation of the cylinder.
[0017] The technical effects and advantages of this utility model are as follows:
[0018] In this invention, the device adds control components to the twelve sets of pipe bodies, and uses cylinders and connecting rods to control the opening and closing angle of the valve plates. This improves the method of controlling the opening or closing of the twelve sets of pipe bodies, thereby changing the wind speed inside the twelve sets of pipe bodies without changing the overall wind force of the device, thus increasing the overall dust collection effect of the device. Attached Figure Description
[0019] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:
[0020] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model;
[0021] Figure 2 This is a schematic diagram of the overall structure of the pipe assembly of this utility model;
[0022] Figure 3 This is a schematic diagram of the overall structure of the control component of this utility model;
[0023] Figure 4 This is an exploded structural diagram of the control component of this utility model;
[0024] Figure 5 This is a schematic diagram of the filter screen structure of this utility model.
[0025] Legend: 1. Pipe assembly; 11. Pipe body; 12. Flange; 13. Mounting seat; 14. Filter screen; 15. Mounting plate; 16. Through hole; 2. Control assembly; 21. Mounting bracket; 211. Mounting hole A; 22. Mounting plate; 221. Mounting hole B; 222. Bolt; 23. Cylinder; 24. Protective sleeve; 25. Connecting rod; 26. Valve plate; 27. Mounting shaft; 28. Locking block. Detailed Implementation
[0026] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.
[0027] Reference Figures 1 to 5 As shown, this utility model provides a technical solution: an anti-clogging ring bucket dust collector pipe, including a pipe assembly 1, and a control component 2 installed inside the pipe assembly 1: the pipe assembly 1 includes a pipe body 11, a filter screen 14 is installed at the input end of the pipe body 11, the control component 2 includes a mounting frame 21, the mounting frame 21 is fixedly installed on the inner wall of the pipe body 11, a mounting plate 22 is installed on one side of the mounting frame 21, a cylinder 23 is fixedly connected to the upper surface of the mounting plate 22, a connecting rod 25 is rotatably connected to the output end of the cylinder 23, a valve plate 26 is rotatably connected to one end of the connecting rod 25, a mounting shaft 27 is installed on the valve plate 26, and the mounting shaft 27 is rotatably installed on the pipe body 11.
[0028] The device incorporates a cylinder 23 within each pipe body 11. This cylinder 23 can be controlled via physical buttons after wiring, or by an operator sending a signal from the control center to open or close it. During pipe body 11 assembly, installers also install monitoring instruments, allowing operators in the control room to accurately monitor the status of each pipe body 11. In actual use, each pipe body 11 corresponds to a hopper. When one or more hoppers are operational, dust is generated above them. The operator, based on information from the monitoring instruments, can issue a direct command from the control room to activate the cylinder 23 within the pipe body 11. The cylinder 23, in conjunction with the connecting rod 25, rotates the valve plate 26 to open the corresponding pipe body 11. Other inactive pipe bodies 11 will not open their valve plates, thus altering the airflow velocity within the designated pipe body 11 without changing the overall wind speed, thereby increasing the overall dust collection efficiency of the device.
[0029] Reference Figures 1 to 3 As shown, this utility model provides a technical solution: an anti-clogging ring bucket dust collector pipe, with flanges 12 fixedly connected to both ends of the pipe body 11, and a mounting plate 15 fixedly connected to one end of the filter screen 14. The mounting plate 15 has multiple sets of through holes 16, which match the flanges 12. A fixing seat 13 is fixedly connected to the outer surface of the pipe body 11. Two sets of fixing seats 13 are provided and symmetrically arranged. The two ends of the mounting shaft 27 movably pass through the pipe body 11 and the fixing seat 13, and the mounting shaft 27 extends to the outside of the fixing seat 13. Locking blocks 28 are installed at both ends of the mounting shaft 27, and the locking blocks 28 fit with the fixing seat 13. A valve plate 26 is provided on the side close to the filter screen 14, and the diameter of the valve plate 26 is smaller than the inner diameter of the pipe body 11.
[0030] By adding flanges 12 to both ends of the pipe body 11, installers can more easily install the pipe body 11 to the designated position. Furthermore, the flanges 12, mounting plate 15, and through holes 16 on the mounting plate 15 facilitate the installation of the mounting plate 15 onto the flanges 12 without requiring additional mounting holes on the pipe body 11. This reduces installation effort while maintaining the integrity of the pipe body 11. Additionally, installing a fixing seat 13 and corresponding locking blocks 28 on the pipe body 11 allows installers to fix the mounting shaft 27 to the pipe body 11 using two sets of locking blocks 28. This also facilitates subsequent disassembly and maintenance. Because the diameter of the valve plate 26 is smaller than the inner diameter of the pipe body 11, a certain gap remains between the pipe body 11 and the valve plate 26 when the valve plate 26 is in a blocked state, allowing the pipe body 11 to collect overflowing furnace gas from the silo.
[0031] Reference Figure 1 and Figures 3 to 5 As shown, this utility model provides a technical solution: an anti-clogging ring bucket dust removal pipe, wherein the mounting frame 21 has a mounting hole A211, the mounting plate 22 has a mounting hole B221, a bolt 222 is provided in the mounting hole B221, the bolt 222 passes through the mounting hole A211 and the mounting hole B221 and is used with a nut to assemble the mounting frame 21 and the mounting plate 22 together, and a protective sleeve 24 is provided on the output end of the cylinder 23, one end of the protective sleeve 24 is fixedly connected to the cylinder body of the cylinder 23, and the other end of the protective sleeve 24 is fixedly connected to the output end connector of the cylinder 23.
[0032] By opening mounting holes A211 on the mounting bracket 21 and B221 on the mounting plate 22, and then using bolts 222 and nuts, installers can quickly assemble the mounting bracket 21 and the mounting plate 22 together. This also facilitates disassembly by operators later. Because a protective sleeve 24 is fitted on the output end of the cylinder 23, the protective sleeve 24 is similar to a bellows, allowing it to be adjusted according to the length of the output end of the cylinder 23. This prevents the output end of the cylinder 23 from being affected by impurities in the air, ensuring that the cylinder 23 can work normally.
[0033] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.
Claims
1. A clog-resistant ring bucket dust collector pipe, characterized in that, The system includes a pipe assembly, within which a control component is installed. The pipe assembly includes a pipe body, with a filter screen installed at the input end of the pipe body. The control component includes a mounting bracket, which is fixedly installed on the inner wall of the pipe body. A mounting plate is installed on one side of the mounting bracket, and a cylinder is fixedly connected to the upper surface of the mounting plate. A connecting rod is rotatably connected to the output end of the cylinder, and a valve plate is rotatably connected to one end of the connecting rod. A mounting shaft is installed on the valve plate and rotatably mounted on the pipe body.
2. The anti-clogging ring bucket dust collector pipe according to claim 1, characterized in that: Both ends of the pipe body are fixedly connected to flanges, and one end of the filter screen is fixedly connected to an installation plate. The installation plate has multiple sets of through holes, which match the flanges.
3. The anti-clogging ring bucket dust collector pipe according to claim 1, characterized in that: A fixing seat is fixedly connected to the outer surface of the pipe body. Two sets of fixing seats are provided and symmetrically arranged. The two ends of the mounting shaft movably pass through the pipe body and the fixing seat. The mounting shaft extends to the outside of the fixing seat. Locking blocks are installed at both ends of the mounting shaft and fit against the fixing seat.
4. The anti-clogging ring bucket dust collector pipe according to claim 1, characterized in that: The valve plate is located on the side near the filter screen, and the diameter of the valve plate is smaller than the inner diameter of the pipe body.
5. The anti-clogging ring bucket dust collector pipe according to claim 1, characterized in that: The mounting bracket has a mounting hole A, and the mounting plate has a mounting hole B. A bolt is installed in the mounting hole B. The bolt passes through the mounting hole A and the mounting hole B and, together with a nut, assembles the mounting bracket and the mounting plate together.
6. The anti-clogging ring bucket dust collector pipe according to claim 1, characterized in that: The cylinder output end is fitted with a protective sleeve. One end of the protective sleeve is fixedly connected to the cylinder body, and the other end of the protective sleeve is fixedly connected to the cylinder output end connector.