An automatic material moving frame based on feeding and discharging of flat press embossing machine

By designing an automated material transfer rack with a liftable cleaning mechanism on the flatbed embossing machine, the problem of impurity accumulation during the cardboard embossing process is solved, achieving efficient cleaning, avoiding secondary pollution, and improving embossing quality and automation.

CN224467092UActive Publication Date: 2026-07-07JIANGYIN XINYI COLOR PRITING PACKAGING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN XINYI COLOR PRITING PACKAGING CO LTD
Filing Date
2025-05-19
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

During the embossing process of cardboard, debris and impurities tend to accumulate in the grooves, affecting the embossing quality. Existing technologies are difficult to clean effectively, leading to secondary pollution.

Method used

Design an automated material transfer rack equipped with a liftable cleaning mechanism, including a brush roller and a dust collection hood, for cleaning the upper and lower molds. The dust collection hood absorbs impurities to avoid secondary pollution.

Benefits of technology

It improves cleaning efficiency, avoids secondary contamination from impurities, ensures embossing quality, and enhances automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of automatic material moving frame based on the feeding and discharging of flat press embossing machine, it is related to paperboard embossing technical field.The utility model includes moving frame, two groups of suction cylinder and a group of cleaning mechanism, moving frame includes a group of crossbeam, several longitudinal beams are linearly arranged between two crossbeams, two groups of suction cylinder are respectively fixed in the top of two crossbeam two ends, suction cylinder's piston rod end portion is downward and fixed with suction cup, double-end cylinder is fixed in the middle of longitudinal beam of moving frame two ends, the connecting seat is fixed between the two telescopic ends of two double-end cylinders.The utility model is by being provided with two cleaning mechanism on moving frame, two cleaning mechanism have the ability of liftable, can be respectively used for the cleaning of upper die and lower die, dust collector can adsorb the impurity swept, avoid secondary pollution, greatly improve the cleaning effect, simultaneously, cleaning mechanism is integrated on moving frame, greatly improve the cleaning efficiency, avoid the influence to normal work.
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Description

Technical Field

[0001] This utility model belongs to the field of cardboard embossing technology, and in particular relates to an automated material transfer rack based on the loading and unloading of a flatbed embossing machine. Background Technology

[0002] For flatbed embossing machines for cardboard, a fixed lower die is used in conjunction with a lifting upper die to form embossing patterns. To improve automation, an external movable material transfer rack can be installed to absorb and grab materials for automated loading and unloading.

[0003] When embossing cardboard, debris and impurities may occur, especially at deep embossing points. If impurities accumulate in the groove due to pressure, they will affect the subsequent embossing quality. Therefore, designing a material transfer rack that can quickly clean the mold is a problem that needs to be solved by those in this field. Summary of the Invention

[0004] The purpose of this utility model is to provide an automated material transfer rack for loading and unloading a flatbed embossing machine. By setting two cleaning mechanisms on the transfer rack, the two cleaning mechanisms have the ability to be raised and lowered, and can be used to clean the upper mold and the lower mold respectively. The dust collection hood can absorb the swept-down impurities, avoiding secondary pollution and greatly improving the cleaning effect. At the same time, the cleaning mechanism is integrated into the transfer rack, which greatly improves the cleaning efficiency and avoids affecting normal operation.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an automated material transfer rack based on the loading and unloading of a flatbed embossing machine, including a transfer rack, two sets of suction cylinders and a cleaning mechanism;

[0007] The moving frame includes a set of crossbeams, and several longitudinal beams are linearly arranged between the two crossbeams. The two sets of suction cylinders are respectively fixed to the top of both ends of the two crossbeams. The piston rod end of the suction cylinder faces downward and is fixed with a suction cup.

[0008] A double-headed cylinder is fixed in the middle of the longitudinal beams at both ends of the moving frame. A connecting seat is fixed between the two telescopic ends of the two double-headed cylinders. A vertical plate is fixed to one end of the connecting seat.

[0009] The cleaning mechanism includes a brush roller and a dust collection hood;

[0010] One end of the brush roller is connected to a drive, the brush roller is horizontally set on the connecting seat, the drive is fixed on the outside of the vertical plate, the dust collection cover is fixed at the top edge of the connecting seat, the dust collection cover is a cover with a right-angled triangular structure in cross section, and the inclined surface of the dust collection cover is the open side and faces the brush roller.

[0011] The dust collection hood is provided with a sealing plate, and a dust suction chamber is formed between the sealing plate and the dust collection hood. The sealing plate is provided with a dust suction groove, and an end tube connected to the dust suction chamber is fixed at one end of the dust collection hood.

[0012] Furthermore, the brush roller includes a roller body, and the peripheral side of the roller body is provided with a plurality of nylon strips.

[0013] Furthermore, the vertical plate is disposed on a surface of the connecting seat away from the brush roller, and the surface of the drive and dust collection hood away from the transfer frame is flush with the peripheral side of the roller body.

[0014] Furthermore, an air source, such as an air pump or a fan, is connected to the end pipe at the end of the dust collection hood via a flexible hose.

[0015] Furthermore, the drive is a motor reducer, and the drive and the end tube are located on the outer sides of both ends of the moving frame.

[0016] Furthermore, a clearance interval is formed between the two longitudinal beams at the end of the shifting frame, and the vertical plate and the drive are positioned opposite to the clearance interval.

[0017] This utility model has the following beneficial effects:

[0018] This utility model features two cleaning mechanisms mounted on a transfer frame. These two mechanisms are liftable and can be used to clean the upper and lower molds respectively. The dust collection hood can absorb the swept-down impurities, avoiding secondary pollution and greatly improving the cleaning effect. Furthermore, integrating the cleaning mechanisms onto the transfer frame significantly improves cleaning efficiency and avoids affecting normal operations.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of an automated material transfer rack based on a flatbed embossing machine for loading and unloading materials according to this utility model;

[0022] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0023] Figure 3 A schematic diagram of the structure of two cleaning mechanisms, connecting seats, and double-headed cylinders;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1-Shifting frame, 2-Suction cylinder, 3-Cleaning mechanism, 4-Double-head cylinder, 5-Connecting seat, 101-Crossbeam, 102-Longitudinal beam, 201-Suction cup, 301-Brush roller, 302-Dust collection hood, 303-Drive, 304-Sealing plate, 305-Dust collection trough, 306-End pipe, 501-Vertical plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-3 As shown, this utility model is an automated material transfer rack based on the loading and unloading of a flatbed embossing machine, including a transfer rack 1, two sets of suction cylinders 2 and a set of cleaning mechanism 3;

[0028] The transfer frame 1 includes a set of crossbeams 101, and several longitudinal beams 102 are linearly arranged between the two crossbeams 101. Two sets of suction cylinders 2 are respectively fixed to the top of both ends of the two crossbeams 101. The piston rod end of the suction cylinder 2 faces downward and is fixed with a suction cup 201.

[0029] Double-headed cylinders 4 are fixed in the middle of the longitudinal beams 102 at both ends of the shift frame 1. Connecting seats 5 are fixed between the two telescopic ends of the two double-headed cylinders 4. A vertical plate 501 is fixed at one end of the connecting seat 5.

[0030] The cleaning mechanism 3 includes a brush roller 301 and a dust collection hood 302;

[0031] One end of the brush roller 301 is connected to the drive 303. The brush roller 301 is horizontally set on the connecting seat 5. The drive 303 is fixed on the outside of the vertical plate 501. The dust collection cover 302 is fixed at the top edge of the connecting seat 5. The dust collection cover 302 is a cover with a right-angled triangular structure in cross section. The inclined surface of the dust collection cover 302 is the opening side and faces the brush roller 301.

[0032] The dust collection hood 302 is provided with a sealing plate 304, and a dust suction chamber is formed between the sealing plate 304 and the dust collection hood 302. The sealing plate 304 is provided with a dust suction groove 305, and an end pipe 306 connected to the dust suction chamber is fixed at one end of the dust collection hood 302.

[0033] The brush roller 301 includes a roller body, and several nylon strips are provided on the circumferential side of the roller body.

[0034] The vertical plate 501 is disposed on a surface of the connecting seat 5 away from the brush roller 301, and the drive 303 and the dust collection cover 302 are disposed on a surface away from the transfer frame 1 and are flush with the circumferential side of the roller body.

[0035] Among them, the end pipe 306 at the end of the dust collection hood 302 is connected to an air source via a flexible hose. The air source is an air pump or a fan. A translation drive and a drag rail are set on both sides of the transfer frame. Connection points that cooperate with the translation drive are set on both sides of the transfer frame. The flexible hose, the wiring of the drive, the air pipe of the double-headed cylinder, the air pipe of the suction cylinder, and the air pipe of the suction cup are set in the drag rail.

[0036] Among them, such as Figure 3 As shown, drive 303 is a motor reducer, and drive 303 and end tube 306 are located on the outer sides of both ends of the moving frame 1.

[0037] Among them, a clearance interval is formed between the two longitudinal beams 102 at the end of the shift frame 1, and the vertical plate 501 and the drive 303 are opposite to the clearance interval.

[0038] The working principle of this utility model is as follows: When the cardboard is being loaded and unloaded normally, the shifting frame 1 is moved back and forth between the mold and the gripping point by the translation drive. The material is gripped by the suction cylinder 2 and the suction cup 201. The double-headed cylinder 4 is in a retracted state to avoid interference during the movement.

[0039] During cleaning, the two brush rollers 301 are pushed out by the double-headed cylinder 4, ensuring that the two brush rollers 301 clean the upper and lower molds respectively. The cleaned impurities are absorbed by the dust collection cover 302, avoiding secondary pollution from the impurities.

[0040] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automated material transfer rack based on a flatbed embossing machine for loading and unloading, characterized in that: It includes a moving frame (1), two sets of suction cylinders (2) and a cleaning mechanism (3); The moving frame (1) includes a set of crossbeams (101), and several longitudinal beams (102) are linearly arranged between the two crossbeams (101). The two sets of suction cylinders (2) are respectively fixed at the top of the two ends of the crossbeams (101). The piston rod end of the suction cylinder (2) faces downward and is fixed with a suction cup (201). Double-headed cylinders (4) are fixed in the middle of the longitudinal beams (102) at both ends of the moving frame (1). A connecting seat (5) is fixed between the two telescopic ends of the two double-headed cylinders (4). A vertical plate (501) is fixed at one end of the connecting seat (5). The cleaning mechanism (3) includes a brush roller (301) and a dust collection hood (302). One end of the brush roller (301) is connected to a drive (303). The brush roller (301) is horizontally mounted on the connecting seat (5). The drive (303) is fixed to the outside of the vertical plate (501). The dust collection cover (302) is fixed to the top edge of the connecting seat (5). The dust collection cover (302) is a cover with a right-angled triangular cross-section. The inclined surface of the dust collection cover (302) is the open side and faces the brush roller (301). The dust collection hood (302) is provided with a sealing plate (304), and a dust suction chamber is formed between the sealing plate (304) and the dust collection hood (302). The sealing plate (304) is provided with a dust suction groove (305), and an end tube (306) connected to the dust suction chamber is fixed at one end of the dust collection hood (302).

2. The automated material handling rack based on a flatbed embossing machine for loading and unloading materials according to claim 1, characterized in that, The brush roller (301) includes a roller body, and the roller body has a plurality of nylon strips on its peripheral side.

3. An automated material transfer rack based on a flatbed embossing machine for loading and unloading materials according to claim 1, characterized in that, The vertical plate (501) is disposed on a surface of the connecting seat (5) away from the brush roller (301), and the drive (303) and dust collection hood (302) are disposed on a surface away from the transfer frame (1) and flush with the circumferential side of the roller body.

4. An automated material transfer rack based on a flatbed embossing machine for loading and unloading, as described in claim 1, is characterized in that... An air source, such as an air pump or a fan, is connected to the end pipe (306) at the end of the dust collection hood (302) via a flexible hose.

5. An automated material transfer rack based on a flatbed embossing machine for loading and unloading materials according to claim 1, characterized in that, The drive (303) is a motor reducer, and the drive (303) and the end tube (306) are located on the outer sides of both ends of the moving frame (1).

6. An automated material transfer rack based on a flatbed embossing machine for loading and unloading materials according to claim 1, characterized in that, A clearance interval is formed between the two longitudinal beams (102) at the end of the moving frame (1), and the vertical plate (501) and the drive (303) are positioned opposite to the clearance interval.