Capacitor film winding device convenient to disassemble
By combining the moving components and the material handling components, and utilizing the design of electric push rods and air shafts, the automated assembly and disassembly of the capacitor film winding device is realized, solving the problem of inconvenient assembly and disassembly in the existing technology and improving operating efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGMEN HAODA ELECTRONIC TECH CO LTD
- Filing Date
- 2025-07-03
- Publication Date
- 2026-07-07
AI Technical Summary
Existing capacitor film winding devices are not easy to automatically disassemble and reassemble after forming, resulting in inconvenient operation and low work efficiency.
The system employs a combination of moving components, material handling components, rotating components, supporting components, and clamping components, along with the coordination of electric push rods and air shafts, to achieve automated assembly and disassembly of the winding drum.
This improves the convenience and practicality of the capacitor film winding device, enabling quick assembly and disassembly of the winding drum and avoiding operational inconvenience caused by its heavy weight.
Smart Images

Figure CN224467135U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor film winding technology, specifically a capacitor film winding device that is easy to assemble and disassemble. Background Technology
[0002] Film capacitors are commonly used electronic components widely applied in electronic devices. The production process of film capacitors requires multiple winding operations to roll the film into reels for subsequent processing. Therefore, to meet production demands, a device capable of efficiently and accurately winding the film into reels is needed—a film winding device.
[0003] Existing patent CN222249397U discloses an automatic winding device for capacitor films. The automatic winding device includes a base, a control box fixedly connected to the upper right side of the base, a control panel fixedly connected to the middle of the outer end of the control box, a placement block fixedly connected to the upper left surface of the control box, and a guide component provided on the base for guiding the capacitor film. This invention achieves the function of winding capacitor films of different widths.
[0004] However, the winding device still has some drawbacks. During use, after the film is wound into shape, it is not convenient to automatically disassemble and assemble the film roller. The film roll needs to be manually removed. The formed film roll is quite heavy, which makes operation inconvenient and affects the practicality and work efficiency of the equipment.
[0005] Based on this, a capacitor film winding device that is easy to assemble and disassemble is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0006] The purpose of this invention is to provide a capacitor film winding device that is easy to assemble and disassemble, so as to solve the problem of quick assembly and disassembly of capacitor film rolls in the prior art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A capacitor film winding device that is easy to assemble and disassemble includes a winding device body, a fixing groove is provided on the right side of the middle of the winding device body, an installation groove is provided on the left side of the right side of the winding device body, and a support plate is installed on the bottom right side of the winding device body.
[0009] A rotating assembly is installed on the top left side of the main body of the winding device;
[0010] A movable component is installed inside the mounting slot. The movable component includes a second electric actuator, which is installed inside the mounting slot. A mounting plate is installed at the output end of the second electric actuator. A sliding block is installed on the bottom left side of the mounting plate. Two rotating wheels are rotatably connected to the bottom of the sliding block. A movable wheel is installed on the bottom right side of the mounting plate. A third electric actuator is installed on the top left side of the mounting plate. A push plate is installed at the output end of the third electric actuator.
[0011] A material handling component is installed at the top center of the mounting plate.
[0012] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0013] In one alternative: a sliding groove is provided on the left side of the support plate, and a discharge plate is installed in the middle of the top of the support plate.
[0014] In one alternative: the rotating assembly includes a rotating motor mounted on the top left side of the winding device body, a support block is mounted on the output end of the rotating motor, and a drive motor is mounted on the left side of the support block.
[0015] In one alternative: a support assembly is installed at the output end of the drive motor.
[0016] In one alternative embodiment: the support assembly includes an air shaft, which is mounted on the output end of a drive motor. A guide wheel is rotatably connected to the top of the air shaft, a winding drum is clamped and connected to the outer side of the air shaft, a bearing is rotatably connected to the right side of the air shaft, clamping blocks are provided around the air shaft, an inflation head is provided on one side of the air shaft, and an air bladder is provided inside the air shaft.
[0017] In one alternative: a clamping assembly is installed inside the fixing groove.
[0018] In one alternative: the clamping assembly includes a support frame installed inside a fixed groove, with two rotating rollers rotatably connected to the left side of the inside of the support frame, and a first electric actuator installed at the bottom of the inside of the support frame, with a limit roller installed at the output end of the first electric actuator.
[0019] In one alternative embodiment: the material handling assembly includes a fourth electric actuator, which is mounted at the top center of the mounting plate. A connecting plate is mounted on the output end of the fourth electric actuator. Placement racks are mounted on both sides of the top of the connecting plate. A fifth electric actuator is mounted at the top center of the connecting plate. A guide plate is mounted on the output end of the fifth electric actuator.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0021] 1. This utility model uses the cooperation of a moving component and a material picking component to facilitate the upward movement of the placement frame. The movement of the moving component is driven by the operation of the first electric push rod, thereby driving the take-up drum on the outside of the air shaft to move and be taken out. The material picking component is used to push the take-up drum to move out and be guided out by the discharge plate, so as to facilitate the quick assembly and disassembly of the take-up drum.
[0022] 2. This utility model supports the winding drum by using the rotating component, the supporting component, and the clamping component together. At the same time, it facilitates the rotation and adjustment of the winding drum to make it easy to disassemble. The use of the guide wheel at the top of the air shaft makes it easy to move the winding drum outside the air shaft for removal, thus improving the convenience and practicality of the device. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0024] Figure 2 This is a schematic diagram of the main body of the winding device of this utility model.
[0025] Figure 3 This is a schematic diagram of the rotating component and the supporting component of this utility model.
[0026] Figure 4 This is a schematic diagram of the clamping component of this utility model.
[0027] Figure 5 This is a schematic diagram of the moving component and the material handling component of this utility model.
[0028] Figure reference numerals: 1. Main body of the winding device; 11. Fixing groove; 12. Mounting groove; 13. Support plate; 14. Sliding groove; 15. Discharge plate; 2. Rotating motor; 21. Support block; 22. Drive motor; 23. Air shaft; 24. Guide wheel; 25. Winding drum; 26. Bearing; 27. Clamping block; 28. Inflating head; 3. Support frame; 31. Rotating roller; 32. First electric push rod; 33. Limiting roller; 4. Second electric push rod; 41. Mounting plate; 42. Sliding block; 43. Rotating wheel; 44. Moving wheel; 45. Third electric push rod; 46. Push plate; 47. Fourth electric push rod; 48. Connecting plate; 49. Placement frame; 410. Fifth electric push rod; 411. Guide plate. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0030] In one embodiment, such as Figures 1-5As shown, a capacitor film winding device that is easy to assemble and disassemble includes a winding device body 1. A fixing groove 11 is provided on the right side of the middle of the winding device body 1, and an installation groove 12 is provided on the left side of the right side of the winding device body 1. A support plate 13 is installed on the bottom right side of the winding device body 1.
[0031] A rotating assembly is installed on the top left side of the main body 1 of the winding device;
[0032] A movable component is installed inside the mounting slot 12. The movable component includes a second electric actuator 4, which is installed inside the mounting slot 12. A mounting plate 41 is installed at the output end of the second electric actuator 4. A sliding block 42 is installed on the bottom left side of the mounting plate 41. Two rotating wheels 43 are rotatably connected to the bottom of the sliding block 42. A moving wheel 44 is installed on the bottom right side of the mounting plate 41. A third electric actuator 45 is installed on the top left side of the mounting plate 41. A push plate 46 is installed at the output end of the third electric actuator 45.
[0033] A material handling component is installed at the top center of the mounting plate 41.
[0034] In this embodiment, the moving component is supported by the mounting groove 12, and the mounting plate 41 is moved by the operation of the second electric push rod 4. The stability of the mounting plate 41 during movement is improved by the support of the sliding block 42 on the left side of the bottom of the mounting plate 41 in the sliding groove 14 and the moving wheel 44. The rotating wheel 43 at the bottom of the sliding block 42 rotates inside the sliding groove 14, so that the sliding block 42 slides smoothly inside the sliding groove 14.
[0035] In one embodiment, such as Figure 1 and Figure 2 As shown, a sliding groove 14 is provided on the left side of the support plate 13, and a discharge plate 15 is installed in the middle of the top of the support plate 13 to guide the film roll.
[0036] In one embodiment, such as Figure 1 , Figure 2 and Figure 3 As shown, the rotating assembly includes a rotating motor 2, which is installed on the top left side of the main body 1 of the winding device. A support block 21 is installed at the output end of the rotating motor 2, and a drive motor 22 is installed on the left side of the support block 21. The rotating motor 2 drives the support block 21 to rotate, and the drive motor 22 drives the air shaft 23 to rotate, thereby performing a winding operation on the winding drum 25.
[0037] In one embodiment, such as Figure 1 and Figure 3As shown, a support assembly is installed at the output end of the drive motor 22 to support the winding drum 25.
[0038] In one embodiment, such as Figure 1 and Figure 3 As shown, the support assembly includes an air shaft 23, which is mounted on the output end of a drive motor 22. A guide wheel 24 is rotatably connected to the top of the air shaft 23. A take-up drum 25 is clamped and connected to the outside of the air shaft 23. A bearing 26 is rotatably connected to the right side of the air shaft 23. Clamping blocks 27 are arranged around the air shaft 23. An inflation head 28 is arranged on one side of the air shaft 23. An air bladder is arranged inside the air shaft 23. By inflating the inflation port 28, the air bladder inside the air shaft 23 collidees with the air bladder. The expansion of the air bladder pushes the clamping blocks 27 to move from the center of the air shaft 23 to the surrounding area. The clamping blocks 27 fit against the inside of the take-up drum 25, thereby clamping the take-up drum 25. The take-up drum 25 is clamped by the movement of the air shaft 23. The guide wheel 24 facilitates the sliding of the take-up drum 25 on its outside.
[0039] In one embodiment, such as Figure 1 , Figure 2 and Figure 4 As shown, a clamping assembly is installed inside the fixing groove 11 to clamp the bearing 26 on one side of the air shaft 23.
[0040] In one embodiment, such as Figure 1 , Figure 2 and Figure 4 As shown, the clamping assembly includes a support frame 3, which is installed inside the fixed groove 11. Two rotating rollers 31 are rotatably connected to the left side of the inside of the support frame 3. A first electric push rod 32 is installed at the bottom of the inside of the support frame 3. A limiting roller 33 is installed at the output end of the first electric push rod 32. By operating the first electric push rod 32, the limiting roller 33 is pushed to limit the bearing 26, and the two rotating rollers 31 clamp and support the bearing 26.
[0041] In one embodiment, such as Figure 1 and Figure 5As shown, the material handling assembly includes a fourth electric actuator 47, which is installed at the top center of the mounting plate 41. A connecting plate 48 is installed at the output end of the fourth electric actuator 47. Placement racks 49 are installed on both sides of the top of the connecting plate 48. A fifth electric actuator 410 is installed at the top center of the connecting plate 48. A guide plate 411 is installed at the output end of the fifth electric actuator 410. The operation of the fourth electric actuator 47 pushes the connecting plate 48 to move upward, and the placement racks 49 support the take-up drum 25. The operation of the fifth electric actuator 410 pushes the guide plate 411 to move upward, so as to deliver the take-up drum 25.
[0042] The above embodiment discloses a capacitor film winding device that is easy to assemble and disassemble. The drive motor 22 rotates the air shaft 23 and the winding drum 25 clamped on its outer side to facilitate winding the flashlight film. The retraction of the first electric push rod 32 moves the limiting roller 33 downward, thereby releasing the clamp on the bearing 26. The rotation of the rotating motor 2 rotates the support block 21 90 degrees. The operation of the fourth electric push rod 47 pushes the two placement brackets 49 on the top of the connecting plate 48 to support the bottom of the wound winding drum 25. The operation of the third electric push rod 45 moves the push plate 46 upward, so that the push plate 46 is in contact with the left side of the air shaft 23. The operation of the second electric push rod 4 moves the mounting plate 41, and the sliding block 42 on the left side of the mounting plate 41 moves accordingly. Sliding inside the sliding groove 14, the rotation of the rotating wheel 43 improves the stability of the sliding block 42 moving inside the sliding groove 14. Supported by the moving wheel 44 on the other side of the bottom of the mounting plate 41, the stability of the mounting plate 41 during movement is improved. The movement of the mounting plate 41 pushes the take-up drum 25 to move outside the air shaft 23 via the push plate 46. The guide wheel 24 at the top of the air shaft 23 assists in sending the take-up drum 25 out. After the take-up drum 25 is removed, the second electric push rod 4 retracts, causing the mounting plate 41 to reset. The operation of the fourth electric push rod 47 pushes the guide plate 411 to move upward, thereby pushing the take-up drum 25 to detach and be sent out through the discharge plate 15. This improves the ease of disassembling and assembling the take-up drum 25 and avoids the problem that the take-up drum 25 is too heavy to disassemble after winding.
[0043] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A capacitor film winding device that is easy to assemble and disassemble, comprising a winding device body (1), characterized in that, A fixing groove (11) is provided on the right side of the middle of the winding device body (1), an installation groove (12) is provided on the left side of the right side of the winding device body (1), and a support plate (13) is installed on the bottom right side of the winding device body (1). A rotating assembly is installed on the top left side of the main body (1) of the winding device; The mounting slot (12) is equipped with a moving component, which includes a second electric push rod (4). The second electric push rod (4) is installed inside the mounting slot (12). The output end of the second electric push rod (4) is equipped with a mounting plate (41). A sliding block (42) is installed on the bottom left side of the mounting plate (41). Two rotating wheels (43) are rotatably connected to the bottom of the sliding block (42). A moving wheel (44) is installed on the bottom right side of the mounting plate (41). A third electric push rod (45) is installed on the top left side of the mounting plate (41). A push plate (46) is installed on the output end of the third electric push rod (45). A material handling assembly is installed at the top center of the mounting plate (41).
2. The capacitor film winding device for easy assembly and disassembly according to claim 1, characterized in that, A sliding groove (14) is provided on the left side of the support plate (13), and a discharge plate (15) is installed in the middle of the top of the support plate (13).
3. The capacitor film winding device for easy assembly and disassembly according to claim 2, characterized in that, The rotating assembly includes a rotating motor (2), which is installed on the top left side of the winding device body (1). A support block (21) is installed at the output end of the rotating motor (2), and a drive motor (22) is installed on the left side of the support block (21).
4. The capacitor film winding device for easy assembly and disassembly according to claim 3, characterized in that, The output end of the drive motor (22) is equipped with a support component.
5. A capacitor film winding device for easy assembly and disassembly according to claim 4, characterized in that, The support assembly includes an air shaft (23), which is mounted on the output end of a drive motor (22). A guide wheel (24) is rotatably connected to the top of the air shaft (23). A winding drum (25) is clamped and connected to the outside of the air shaft (23). A bearing (26) is rotatably connected to the right side of the air shaft (23). Clamping blocks (27) are provided around the air shaft (23). An inflation head (28) is provided on one side of the air shaft (23). An air bladder is provided inside the air shaft (23).
6. The capacitor film winding device for easy assembly and disassembly according to claim 1, characterized in that, A clamping assembly is installed inside the fixing groove (11).
7. A capacitor film winding device for easy assembly and disassembly according to claim 6, characterized in that, The clamping assembly includes a support frame (3), which is installed inside the fixed groove (11). Two rotating rollers (31) are rotatably connected to the left side of the inside of the support frame (3). A first electric push rod (32) is installed at the bottom inside the support frame (3), and a limit roller (33) is installed at the output end of the first electric push rod (32).
8. The capacitor film winding device for easy assembly and disassembly according to claim 1, characterized in that, The material handling assembly includes a fourth electric actuator (47), which is installed at the top center of the mounting plate (41). A connecting plate (48) is installed at the output end of the fourth electric actuator (47). Placement racks (49) are installed on both sides of the top of the connecting plate (48). A fifth electric actuator (410) is installed at the top center of the connecting plate (48). A guide plate (411) is installed at the output end of the fifth electric actuator (410).