A winding device for flux-cored wire production

Abstract

The utility model discloses a kind of winding devices for flux-cored wire production, including winding base, the side fixed mounting of winding base top end has height plate, the middle part fixed mounting of winding base top end has guiding component, the side fixed mounting of another side of winding base top end has first cleaning component, the top end rotationally connected with carousel in the side of height plate, winding component is fixedly installed in the side of carousel, guiding component includes lifting cylinder and guiding shell, the fixed end of lifting cylinder is fixedly connected with the middle part of guiding shell bottom end, a kind of winding device for flux-cored wire production of the utility model, by setting first cleaning component and winding component, two displacement blocks slide along screw rod, displacement block sliding process drives vertical plate to carry out synchronous motion, vertical plate is cleaned to the impurity on the surface of welding wire by cleaning brush, then winding component is wound to welding wire again, replace the operation of traditional additional cleaning equipment, winding is simple and convenient.

Description

Technical Field

[0001] This utility model relates to the field of flux-cored welding wire production technology, specifically a winding device for flux-cored welding wire production. Background Technology

[0002] Flux-cored welding wire, through its special structure and composition, provides better protection and stability during welding, reduces spatter, and ensures aesthetically pleasing weld formation, thereby improving welding efficiency and quality. By adjusting the type and proportion of flux-cored additives, welding materials suitable for different working conditions and requirements can be designed to meet the welding needs of various types of steel. The alloying elements and components such as carbon and silicon in flux-cored welding wire can improve the wear resistance, strength, and toughness of the weld through solid solution strengthening and dispersion strengthening, while also improving the wettability and flowability of the weld, ensuring the stability of the welding process and the quality of the weld. Using flux-cored welding wire can shorten the production cycle, guarantee weld quality, thereby reducing production costs and improving production efficiency. After production, flux-cored welding wire requires a winding device for centralized collection of mass-produced wires.

[0003] However, traditional winding devices have the following drawbacks:

[0004] Traditional winding devices simply wind flux-cored welding wire. Before winding, the welding wire needs to be cleaned by cleaning equipment, which is a very cumbersome operation. Utility Model Content

[0005] The purpose of this utility model is to provide a winding device for producing flux-cored welding wire, so as to solve the problem mentioned in the background art that the traditional winding device only winds the flux-cored welding wire, and the welding wire needs to be cleaned before the winding operation can be carried out, which is very cumbersome.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a winding device for producing flux-cored welding wire, comprising a winding base, a height plate fixedly installed on one side of the top of the winding base, a guide assembly fixedly installed in the middle of the top of the winding base, a first cleaning assembly fixedly installed on the other side of the top of the winding base, a turntable rotatably connected to the top of one side of the height plate, a winding assembly fixedly installed on one side of the turntable, the guide assembly comprising a lifting cylinder and a guide shell, the fixed end of the lifting cylinder being fixedly connected to the middle of the bottom end of the guide shell, a sliding rod fixedly installed inside the guide shell, a sliding block slidably connected to the middle of the sliding rod, a guide plate fixedly installed at the top of the sliding block, the winding assembly comprising a rotating shaft and four connecting plates, the sides of the rotating shaft being fixedly connected to the four rectangularly arranged connecting plates respectively, a winding plate being provided on one side of each of the four connecting plates, a second cleaning assembly fixedly installed on the winding base on one side of the first cleaning assembly, and a feeding assembly fixedly installed on the winding base on one side of the second cleaning assembly.

[0007] Preferably, each of the four winding plates has a displacement rod fixedly installed at both ends on one side, which is slidably connected to the connecting plate. Each of the four winding plates has a connecting spring fixedly installed on the surface of the displacement rod. One end of each of the eight connecting springs is fixedly connected to the side of the connecting plate opposite to it. The welding wire is wound in an orderly manner on the winding plate, and the winding plate slides relative to the connecting plate through the displacement rod.

[0008] Preferably, one end of the rotating shaft is fixedly connected to the turntable, and the winding assembly is mounted on the turntable via the rotating shaft.

[0009] Preferably, the first cleaning component includes a displacement shell and two upright plates. The top of the displacement shell is provided with a sliding groove. A lead screw is rotatably connected inside the sliding groove. Two displacement blocks that are slidably connected to the sliding groove are threaded on the surface of the lead screw. The tops of the two displacement blocks are respectively fixedly connected to the bottom ends of the two upright plates. A cleaning brush is fixedly installed on the opposite side of each of the two upright plates. The upright plates drive the cleaning brush to move synchronously, and the cleaning brush cleans impurities from the outside of the welding wire.

[0010] Preferably, support legs are fixedly installed at the four corners of the bottom of the displacement shell, and a stepper motor is fixedly installed on the surface of the displacement shell. The output end of the stepper motor is fixedly connected to the side of the lead screw. The bottom ends of the four support legs are fixedly connected to the winding base. When the stepper motor is powered on, it starts and drives the lead screw to rotate. The lead screw has two threads in opposite directions with its own center line as the dividing line. The threads on the surface of the lead screw match the threads on the inner wall of the displacement block. The displacement block is limited by a sliding groove that matches its shape and size. Therefore, the two displacement blocks slide relative to each other along the lead screw. During the sliding process of the displacement blocks, the vertical plate moves synchronously.

[0011] Preferably, telescopic rods are fixedly installed on both sides of the bottom end of the guide shell. The fixed ends of the two telescopic rods and the movable end of the lifting cylinder are fixedly connected to the winding base. A displacement cylinder is fixedly installed on one side of the inner wall of the guide shell. The movable end of the displacement cylinder is fixedly connected to the side opposite to the sliding block. When the lifting cylinder performs telescopic movement, it pushes the guide shell from the bottom to adjust the height of the guide plate. During the telescopic movement of the lifting cylinder, the movable end of the telescopic rod slides along the fixed end of the telescopic rod, improving the stability of the lifting of the guide shell. When the displacement cylinder performs telescopic movement, it pushes the sliding block from one side. The sliding block slides along the sliding rod to adjust the guiding position of the guide plate.

[0012] Preferably, a servo motor is fixedly installed on the surface of the height plate. The output end of the servo motor passes through the height plate and is fixedly connected to the side of the turntable facing it. An operation panel is fixedly installed on one end of the height plate. When the servo motor is powered on, it starts and drives the turntable to rotate. The turntable drives the winding assembly to wind the welding wire.

[0013] Preferably, the second cleaning assembly includes a length frame and a pressure plate. A pressing cylinder is fixedly installed at the top of the inner wall of the length frame, and the movable end of the pressing cylinder is fixedly connected to the top of the pressure plate. A first mounting seat is fixedly installed at the bottom of the inner wall of the length frame, and a first rubber roller is rotatably connected inside the first mounting seat. A second mounting seat is fixedly installed at the bottom of the pressure plate, and a second rubber roller is rotatably connected inside the second mounting seat. The bottom of the length frame is fixedly connected to the winding base. The pressing cylinder performs a telescopic movement, pushing the pressure plate to adjust its height, thereby indirectly adjusting the distance between the first and second rubber rollers. The first and second rubber rollers cooperate to adhere and clean impurities on the surface of the flux-cored welding wire.

[0014] Preferably, the feeding assembly includes a feeding frame and two feeding shells. The top two sides of the feeding frame are fixedly connected to the bottom ends of the two feeding shells, respectively. A feeding roller is rotatably connected between the two feeding shells. A screw is rotatably connected to the top and bottom ends of the two feeding shells. One end of each of the four screws is rotatably connected to a lower pressure frame. A pressure roller is rotatably connected inside each of the four lower pressure frames. A micro motor for driving the feeding roller to rotate is fixedly installed on the surface of one of the feeding shells. The bottom end of the feeding frame is fixedly connected to the winding base. When the micro motor is powered on, it starts and drives the feeding roller to rotate, thus feeding the flux-cored welding wire. When the user rotates the screw, the thread on the screw surface matches the thread on the inner wall of the feeding shell, so the screw rotates and rises relative to the feeding shell. The screw pushes the lower pressure frame from the top, and the pressure roller on the lower pressure frame presses the flux-cored wire on the feeding roller straight.

[0015] Compared with the prior art, the beneficial effects of this utility model are: by setting a first cleaning component and a winding component, two displacement blocks slide along the lead screw. During the sliding process of the displacement blocks, the vertical plate moves synchronously. The vertical plate cleans the impurities on the surface of the welding wire with a cleaning brush, and then the welding wire is wound by the winding component, which replaces the traditional operation of adding cleaning equipment. The winding is simple and convenient. Attached Figure Description

[0016] Figure 1 This is a side view of the present invention;

[0017] Figure 2 This is a perspective view of the guide component of this utility model;

[0018] Figure 3 This is a side view of the guide component of this utility model;

[0019] Figure 4 This is a cross-sectional view of the first cleaning component of this utility model;

[0020] Figure 5 This is a connection diagram of the turntable and winding assembly of this utility model;

[0021] Figure 6 This is a cross-sectional view of the second cleaning component of this utility model;

[0022] Figure 7 This is a side view of the feeding assembly of this utility model.

[0023] In the diagram: 1. Winding base; 2. Height plate; 3. Servo motor; 4. Turntable; 5. Winding assembly; 51. Shaft; 52. Winding plate; 53. Connecting plate; 54. Displacement rod; 55. Connecting spring; 6. Guide assembly; 61. Lifting cylinder; 62. Telescopic rod; 63. Guide shell; 64. Guide plate; 65. Sliding rod; 66. Sliding block; 67. Displacement cylinder; 7. First cleaning assembly; 71. Support leg; 72. Displacement shell; 73. Lead screw; 74. Displacement block 75. Cleaning brush; 76. Vertical plate; 77. Sliding groove; 78. Stepper motor; 8. Operation panel; 9. Second cleaning assembly; 91. Length frame; 92. First mounting base; 93. First rubber roller; 94. Second mounting base; 95. Second rubber roller; 96. Pressure plate; 97. Downward pressure cylinder; 10. Discharge assembly; 101. Discharge frame; 102. Discharge shell; 103. Screw; 104. Downward pressure frame; 105. Discharge roller; 106. Pressure roller; 107. Micro motor. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] Please see Figure 1-7 This utility model provides a winding device for producing flux-cored welding wire, including a winding base 1, a height plate 2 fixedly installed on one side of the top of the winding base 1, a guide assembly 6 fixedly installed in the middle of the top of the winding base 1, a first cleaning assembly 7 fixedly installed on the other side of the top of the winding base 1, a turntable 4 rotatably connected to the top of one side of the height plate 2, a winding assembly 5 fixedly installed on one side of the turntable 4, the guide assembly 6 including a lifting cylinder 61 and a guide shell 63, the fixed end of the lifting cylinder 61 being fixedly connected to the middle of the bottom end of the guide shell 63, and the guide shell 6... The internal part of the 3 is fixedly installed with a sliding rod 65, and a sliding block 66 is slidably connected to the middle of the sliding rod 65. A guide plate 64 is fixedly installed at the top of the sliding block 66. The winding assembly 5 includes a rotating shaft 51 and four connecting plates 53. The side of the rotating shaft 51 is fixedly connected to the four connecting plates 53 arranged in a rectangular shape. A winding plate 52 is provided on one side of each of the four connecting plates 53. A second cleaning assembly 9 located on one side of the first cleaning assembly 7 is fixedly installed on the winding base 1. A feeding assembly 10 located on one side of the second cleaning assembly 9 is fixedly installed on the winding base 1.

[0026] Each of the four winding plates 52 has a displacement rod 54 fixedly installed at both ends on one side, which is slidably connected to the connecting plate 53. Each of the four winding plates 52 has a connecting spring 55 fixedly installed on the surface of the four winding plates 52, located outside the displacement rod 54. One end of each of the eight connecting springs 55 is fixedly connected to the side of the connecting plate 53 directly opposite to it. The welding wire is wound in an orderly manner on the winding plate 52, and the winding plate 52 slides relative to the connecting plate 53 through the displacement rod 54.

[0027] One end of the rotating shaft 51 is fixedly connected to the turntable 4, and the winding assembly 5 is mounted on the turntable 4 via the rotating shaft 51.

[0028] The first cleaning component 7 includes a displacement shell 72 and two upright plates 76. The top of the displacement shell 72 is provided with a sliding groove 77. A lead screw 73 is rotatably connected inside the sliding groove 77. Two displacement blocks 74 are threadedly connected to the surface of the lead screw 73 and are slidably connected to the sliding groove 77. The tops of the two displacement blocks 74 are fixedly connected to the bottoms of the two upright plates 76 respectively. A cleaning brush 75 is fixedly installed on the opposite side of each of the two upright plates 76. The upright plates 76 drive the cleaning brush 75 to move synchronously. The cleaning brush 75 cleans impurities from the outside of the welding wire.

[0029] Support legs 71 are fixedly installed at the four corners of the bottom of the displacement shell 72. A stepper motor 78 is fixedly installed on the surface of the displacement shell 72. The output end of the stepper motor 78 is fixedly connected to the side of the lead screw 73 facing it. The bottom ends of the four support legs 71 are fixedly connected to the winding base 1. When the stepper motor 78 is powered on, it starts and drives the lead screw 73 to rotate. The lead screw 73 has two threads in opposite directions with its own center line as the dividing line. The threads on the surface of the lead screw 73 match the threads on the inner wall of the displacement block 74. The displacement block 74 is limited by the sliding groove 77 that matches its shape and size. Therefore, the two displacement blocks 74 slide relative to each other along the lead screw 73. During the sliding process of the displacement block 74, it drives the upright plate 76 to move synchronously.

[0030] Telescopic rods 62 are fixedly installed on both sides of the bottom end of the guide shell 63. The fixed ends of the two telescopic rods 62 and the movable end of the lifting cylinder 61 are fixedly connected to the winding base 1. A displacement cylinder 67 is fixedly installed on one side of the inner wall of the guide shell 63. The movable end of the displacement cylinder 67 is fixedly connected to the side of the sliding block 66. The lifting cylinder 61 performs telescopic movement, pushing the guide shell 63 from the bottom to adjust the height of the guide plate 64. During the telescopic movement of the lifting cylinder 61, the movable end of the telescopic rod 62 slides along the fixed end of the telescopic rod 62, improving the stability of the lifting of the guide shell 63. The displacement cylinder 67 performs telescopic movement, pushing the sliding block 66 from one side. The sliding block 66 slides along the sliding rod 65 to adjust the guiding position of the guide plate 64.

[0031] A servo motor 3 is fixedly installed on the surface of the height plate 2. The output end of the servo motor 3 passes through the height plate 2 and is fixedly connected to the side of the turntable 4 facing each other. An operation panel 8 is fixedly installed on one end of the height plate 2. When the servo motor 3 is powered on, it starts and drives the turntable 4 to rotate. The turntable 4 drives the winding assembly 5 to wind the welding wire.

[0032] The second cleaning component 9 includes a length frame 91 and a pressure plate 96. A pressing cylinder 97 is fixedly installed at the top of the inner wall of the length frame 91. The movable end of the pressing cylinder 97 is fixedly connected to the top of the pressure plate 96. A first mounting seat 92 is fixedly installed at the bottom of the inner wall of the length frame 91. A first rubber roller 93 is rotatably connected inside the first mounting seat 92. A second mounting seat 94 is fixedly installed at the bottom of the pressure plate 96. A second rubber roller 95 is rotatably connected inside the second mounting seat 94. The bottom of the length frame 91 is fixedly connected to the winding base 1. The pressing cylinder 97 performs telescopic movement, pushing the pressure plate 96 to adjust the height of the pressure plate 96, indirectly adjusting the distance between the first rubber roller 93 and the second rubber roller 95. The first rubber roller 93 and the second rubber roller 95 cooperate to stick and clean impurities on the surface of the flux-cored welding wire.

[0033] The feeding assembly 10 includes a feeding frame 101 and two feeding shells 102. The top two sides of the feeding frame 101 are fixedly connected to the bottom ends of the two feeding shells 102, respectively. A feeding roller 105 is rotatably connected between the two feeding shells 102. Screws 103 are rotatably connected to the top and bottom ends of the two feeding shells 102. One end of each of the four screws 103 is rotatably connected to a lower pressure frame 104. Pressure rollers 106 are rotatably connected inside each of the four lower pressure frames 104. A drive feeding roller is fixedly installed on the surface of one of the feeding shells 102. The micro motor 107 rotates 105. The bottom end of the feeding frame 101 is fixedly connected to the winding base 1. After the micro motor 107 is powered on, it starts and drives the feeding roller 105 to rotate, thus feeding the flux-cored welding wire. The user rotates the screw 103. The thread on the surface of the screw 103 matches the thread on the inner wall of the feeding shell 102. Therefore, the screw 103 rotates and rises relative to the feeding shell 102. The screw 103 pushes the lower pressure frame 104 from the top. The pressure roller 106 on the lower pressure frame 104 presses the flux-cored wire on the feeding roller 105 straight.

[0034] In this embodiment, when in use: the stepper motor 78 is powered on and starts, driving the lead screw 73 to rotate. The lead screw 73 has two threads in opposite directions with its own center line as the dividing line. The threads on the surface of the lead screw 73 match the threads on the inner wall of the displacement block 74. The displacement block 74 is limited by the sliding groove 77, which matches its shape and size. Therefore, the two displacement blocks 74 slide relative to each other along the lead screw 73. During the sliding process, the displacement block 74 drives the vertical plate 76 to move synchronously. The vertical plate 76 drives the cleaning brush 75 to move synchronously. The cleaning brush 75 cleans impurities from the outside of the welding wire. Cylinder 61 extends and retracts. Lifting cylinder 61 pushes guide shell 63 from the bottom to adjust the height of guide plate 64. During the extension and retraction of lifting cylinder 61, the movable end of telescopic rod 62 slides along the fixed end of telescopic rod 62 to improve the stability of lifting and lowering guide shell 63. Displacement cylinder 67 extends and retracts. Displacement cylinder 67 pushes sliding block 66 from one side. Sliding block 66 slides along sliding rod 65 to adjust the guiding position of guide plate 64. Servo motor 3 starts after being powered on. Servo motor 3 drives turntable 4 to rotate. Turntable 4 drives winding assembly 5 to wind welding wire.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A winding device for producing flux-cored welding wire, comprising a winding base (1), characterized in that: A height plate (2) is fixedly installed on one side of the top of the winding base (1), a guide assembly (6) is fixedly installed in the middle of the top of the winding base (1), a first cleaning assembly (7) is fixedly installed on the other side of the top of the winding base (1), a turntable (4) is rotatably connected to the top of one side of the height plate (2), a winding assembly (5) is fixedly installed on one side of the turntable (4), the guide assembly (6) includes a lifting cylinder (61) and a guide shell (63), the fixed end of the lifting cylinder (61) is fixedly connected to the middle of the bottom end of the guide shell (63), and a sliding rod (65) is fixedly installed inside the guide shell (63). The sliding rod (65) is slidably connected to a sliding block (66) in the middle. A guide plate (64) is fixedly installed on the top of the sliding block (66). The winding assembly (5) includes a rotating shaft (51) and four connecting plates (53). The side of the rotating shaft (51) is fixedly connected to the four connecting plates (53) arranged in a rectangular shape. A winding plate (52) is provided on one side of each of the four connecting plates (53). A second cleaning assembly (9) located on one side of the first cleaning assembly (7) is fixedly installed on the winding base (1). A feeding assembly (10) located on one side of the second cleaning assembly (9) is fixedly installed on the winding base (1).

2. The winding device for producing flux-cored welding wire according to claim 1, characterized in that: Displacement rods (54) that are slidably connected to connecting plate (53) are fixedly installed at both ends of one side of the four winding plates (52). Connecting springs (55) located outside the displacement rods (54) are fixedly installed on the surface of the four winding plates (52). One end of each of the eight connecting springs (55) is fixedly connected to the side of the connecting plate (53) directly opposite to it.

3. The winding device for producing flux-cored welding wire according to claim 1, characterized in that: One end of the rotating shaft (51) is fixedly connected to the turntable (4).

4. The winding device for producing flux-cored welding wire according to claim 1, characterized in that: The first cleaning component (7) includes a displacement shell (72) and two upright plates (76). The top of the displacement shell (72) is provided with a sliding groove (77). A lead screw (73) is rotatably connected inside the sliding groove (77). Two displacement blocks (74) are threadedly connected to the sliding groove (77) and are slidably connected to the sliding groove (77). The tops of the two displacement blocks (74) are respectively fixedly connected to the bottoms of the two upright plates (76). A cleaning brush (75) is fixedly installed on the opposite side of the two upright plates (76).

5. A winding device for producing flux-cored welding wire according to claim 4, characterized in that: Support legs (71) are fixedly installed at the four corners of the bottom of the displacement shell (72). A stepper motor (78) is fixedly installed on the surface of the displacement shell (72). The output end of the stepper motor (78) is fixedly connected to the side opposite to the lead screw (73). The bottom ends of the four support legs (71) are fixedly connected to the winding base (1).

6. The winding device for producing flux-cored welding wire according to claim 1, characterized in that: Telescopic rods (62) are fixedly installed on both sides of the bottom end of the guide shell (63). The fixed ends of the two telescopic rods (62) and the movable end of the lifting cylinder (61) are fixedly connected to the winding base (1). A displacement cylinder (67) is fixedly installed on one side of the inner wall of the guide shell (63). The movable end of the displacement cylinder (67) is fixedly connected to the side of the sliding block (66) opposite to it.

7. A winding device for producing flux-cored welding wire according to claim 1, characterized in that: A servo motor (3) is fixedly installed on the surface of the height plate (2). The output end of the servo motor (3) passes through the height plate (2) and is fixedly connected to the side of the turntable (4) opposite to it. An operation panel (8) is fixedly installed on one end of the height plate (2).

8. A winding device for producing flux-cored welding wire according to claim 1, characterized in that: The second cleaning component (9) includes a length frame (91) and a pressure plate (96). A pressing cylinder (97) is fixedly installed at the top of the inner wall of the length frame (91). The movable end of the pressing cylinder (97) is fixedly connected to the top of the pressure plate (96). A first mounting seat (92) is fixedly installed at the bottom of the inner wall of the length frame (91). A first rubber roller (93) is rotatably connected inside the first mounting seat (92). A second mounting seat (94) is fixedly installed at the bottom of the pressure plate (96). A second rubber roller (95) is rotatably connected inside the second mounting seat (94). The bottom of the length frame (91) is fixedly connected to the winding base (1).

9. A winding device for producing flux-cored welding wire according to claim 1, characterized in that: The feeding assembly (10) includes a feeding frame (101) and two feeding shells (102). The top two sides of the feeding frame (101) are fixedly connected to the bottom ends of the two feeding shells (102). A feeding roller (105) is rotatably connected between the two feeding shells (102). A screw (103) is rotatably connected to the top and bottom ends of the two feeding shells (102). A lower pressure frame (104) is rotatably connected to one end of each of the four screws (103). A pressure roller (106) is rotatably connected inside each of the four lower pressure frames (104). A micro motor (107) for driving the feeding roller (105) to rotate is fixedly installed on the surface of one of the feeding shells (102). The bottom end of the feeding frame (101) is fixedly connected to the winding base (1).

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