A winding device for producing a nickel alloy flat wire

Abstract

This utility model provides a winding device for producing nickel alloy flat wire, belonging to the field of nickel alloy flat wire production technology. The winding device includes a base, on which a winding mechanism is mounted. The winding mechanism includes a support plate and a support wall. Two support plates are symmetrically arranged on the top of the base, and a moving block is disposed between the two support plates. The support wall is fixed to the bottom of the moving block. By setting up the winding mechanism, the user places the nickel alloy flat wire between a horizontal roller and a vertical roller, applies traction to the wire, and simultaneously starts the motor, causing the moving block to reciprocate horizontally, thereby winding the nickel alloy flat wire. Since both the horizontal and vertical rollers are rotatable, the friction between the nickel alloy flat wire and the rollers is reduced during the winding process.

Description

Technical Field

[0001] The utility model relates to the technical field of nickel alloy flat wire production, and specifically relates to a wire winding device for nickel alloy flat wire production. Background Technique

[0002] Nickel alloy flat wire refers to a flat wire with a rectangular or approximately rectangular cross-section made of nickel-based alloy through plastic processing technologies such as rolling and drawing. In order to facilitate subsequent transportation and use, the nickel alloy flat wire usually needs to be wound first.

[0003] In the prior art, when winding the nickel alloy flat wire, it needs to be guided and towed. However, due to the thinness of the nickel alloy flat wire, during the guiding process, the friction between the nickel alloy flat wire and the guiding device easily causes the nickel alloy flat wire to break. Content of the Utility Model

[0004] To make up for the above deficiencies, the utility model provides a wire winding device for nickel alloy flat wire production that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is realized as follows:

[0006] The utility model provides a wire winding device for nickel alloy flat wire production, including a base, on which a wire winding mechanism is arranged. The wire winding mechanism includes,

[0007] Support plates, the support plates are fixedly arranged on the top of the base, and two support plates are symmetrically arranged. A moving block is arranged between the two support plates;

[0008] Support walls, the support walls are fixedly arranged on the bottom of the moving block, and two support walls are arranged. A plurality of horizontal rollers and a plurality of vertical rollers are movably arranged between the two support walls.

[0009] In a preferred scheme, on opposite sides of the two support walls, a first hydraulic rod is fixedly arranged, and the output end of the first hydraulic rod is fixedly provided with a horizontal moving frame.

[0010] In a preferred scheme, the horizontal moving frame is arranged in a U-shaped form, and a plurality of horizontal rollers are all rotatably arranged on the inner wall of the horizontal moving frame.

[0011] In a preferred scheme, on the top and bottom of the horizontal moving frame, a second hydraulic rod is fixedly arranged, and the output end of the second hydraulic rod is fixedly provided with a vertical moving frame.

[0012] In a preferred scheme, the vertical moving frame is arranged in an L-shaped form, and a plurality of vertical rollers are all rotatably arranged inside the vertical moving frame.

[0013] In a preferred embodiment, a reciprocating screw is rotatably disposed between the two support plates, the moving block is threaded onto the surface of the reciprocating screw, a limiting rod is fixed between the two support plates, and the moving block is slidably disposed on the surface of the limiting rod.

[0014] In a preferred embodiment, the support plate is provided with an adjustment mechanism, which includes a cross-shaped slide groove. A first slider and two second sliders are slidably arranged inside the cross-shaped slide groove. A reciprocating screw is rotatably arranged on the upper second slider. A limiting rod is fixed on the upper second slider. A winding roller is rotatably arranged on the lower second slider.

[0015] In a preferred embodiment, a first gear is rotatably mounted on the right side of the first slider, and a second gear is rotatably mounted on the right side of each of the two second sliders. Both second gears mesh with the first gear. A rotating rod is rotatably mounted between the first gear and the two second gears. The two ends of the rotating rod are hinged to the center of the first gear and the center of the second gear, respectively. The upper second gear is fixedly connected to the reciprocating lead screw, and the lower second gear is fixedly connected to the winding roller.

[0016] The present invention provides a winding device for producing nickel alloy flat wire, the advantages of which include:

[0017] 1. By setting up a winding mechanism, the user places the nickel alloy flat wire between the horizontal and vertical rotating rollers, applies traction force to the nickel alloy flat wire, and simultaneously starts the motor, causing the moving block to reciprocate in the horizontal direction, thereby winding the nickel alloy flat wire. Since both the horizontal and vertical rotating rollers are rotatable, the friction between the nickel alloy flat wire and the horizontal and vertical rotating rollers is reduced during the winding process.

[0018] 2. By setting an adjustment mechanism, the user activates the third hydraulic rod, which drives the first slider to move axially, thereby driving the first gear to move axially. With the cooperation of the rotating rod, the first gear moves while maintaining meshing with the two second gears, thereby causing the two second gears to move in opposite directions, thus changing the distance between the moving block and the winding roller. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure provided by an embodiment of the present utility model;

[0021] Figure 2 A right-view overall structural schematic diagram is provided for the embodiment of this utility model;

[0022] Figure 3 A schematic diagram of the cross-shaped groove is provided for the embodiment of this utility model;

[0023] Figure 4 A schematic diagram of the structure of the horizontal roller and the vertical roller is provided for the embodiments of this utility model.

[0024] In the diagram: 1. Base; 201. Support plate; 202. Moving block; 203. Support wall; 204. Horizontal rotating roller; 205. Vertical rotating roller; 206. First hydraulic rod; 207. Horizontal moving frame; 208. Second hydraulic rod; 209. Vertical moving frame; 210. Reciprocating screw; 211. Limiting rod; 301. Cross-shaped groove; 302. First slider; 303. Second slider; 304. Winding roller; 305. First gear; 306. Second gear; 307. Rotating rod. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] Reference Figures 1-4This utility model provides a technical solution: a winding device for producing nickel alloy flat wire, including a base 1, on which a winding mechanism is provided. The winding mechanism includes a support plate 201 and a support wall 203. The support plate 201 is fixed to the top of the base 1 by bolts and mounting plates. Two support plates 201 are symmetrically arranged, and a moving block 202 is arranged between the two support plates 201. The support wall 203 is fixed to the bottom of the moving block 202. Two support walls 203 are provided. A plurality of horizontal rotating rollers 204 and a plurality of vertical rotating rollers 205 are movably arranged between the two support walls 203. The opposite sides of the two support walls 203 are fixed by bolts and mounting plates. A first hydraulic rod 206 is fixedly mounted on the plate. A horizontal moving frame 207 is fixedly mounted on the output end of the first hydraulic rod 206. The horizontal moving frame 207 is U-shaped. Several horizontal rotating rollers 204 are rotatably mounted on the inner wall of the horizontal moving frame 207. A second hydraulic rod 208 is fixedly mounted on the top and bottom of the horizontal moving frame 207 by bolts and mounting plates. A vertical moving frame 209 is fixedly mounted on the output end of the second hydraulic rod 208. The vertical moving frame 209 is L-shaped. Several vertical rotating rollers 205 are rotatably mounted inside the vertical moving frame 209. A reciprocating screw 210 is rotatably mounted between two support plates 201. A threaded sleeve is fitted onto the moving block 202. A limiting rod 211 is fixed between two support plates 201 on the surface of the reciprocating lead screw 210. A moving block 202 is slidably disposed on the surface of the limiting rod 211. By setting up a winding mechanism, the user places the nickel alloy flat wire between the horizontal roller 204 and the vertical roller 205, activates the first hydraulic rod 206 and the second hydraulic rod 208, causing the horizontal roller 204 and the vertical roller 205 on both sides to move closer to each other until the horizontal roller 204 and the vertical roller 205 clamp the nickel alloy flat wire, applying traction force to the nickel alloy flat wire, and simultaneously starts the motor, driving the winding roller 304 and one of the second gears 306 to rotate. Through the first gear 305 and The meshing of the two second gears 306, with protective covers (not shown in the figure) on the outside of the two gears, and the frequent lubrication and maintenance of the equipment by the staff, causes the other second gear 306 to drive the reciprocating screw 210 to rotate. Through the threaded connection between the reciprocating screw 210 and the moving block 202, and the limiting cooperation of the limiting rod 211, the moving block 202 reciprocates in the horizontal direction, thereby winding the nickel alloy flat wire. Since both the horizontal roller 204 and the vertical roller 205 are rotatable, the friction between the nickel alloy flat wire and the horizontal roller 204 and the vertical roller 205 is reduced during the winding process.

[0027] Reference Figures 1-4An adjustment mechanism is provided on the support plate 201. The adjustment mechanism includes a cross-shaped slide groove 301. A first slider 302 and two second sliders 303 are slidably arranged inside the cross-shaped slide groove 301. A reciprocating screw 210 is rotatably mounted on the upper second slider 303. A limiting rod 211 is fixedly mounted on the upper second slider 303. A winding roller 304 is rotatably mounted on the lower second slider 303. A third hydraulic rod is provided inside the support plate 201. The output end of the third hydraulic rod is fixedly connected to the first slider 302. A first gear 305 is rotatably mounted on the right side of the first slider 302. A second gear 306 is rotatably mounted on the right side of each of the two second sliders 303. Both second gears 306 mesh with the first gear 305. A rotating rod 307 is rotatably mounted between the first gear 305 and the two second gears 306. The ends are hinged to the center of the first gear 305 and the center of the second gear 306 respectively. The upper second gear 306 is fixedly connected to the reciprocating lead screw 210, and the lower second gear 306 is fixedly connected to the winding roller 304. A limit groove is opened on the left support plate 201, and a limit block is slidably set inside the limit groove. A motor is fixedly installed on the left side of the limit block, and the output end of the motor is fixedly connected to the winding roller 304. By setting an adjustment mechanism, the user starts the third hydraulic rod, which drives the first slider 302 to move axially, thereby driving the first gear 305 to move axially. With the cooperation of the rotating rod 307, the first gear 305 moves while maintaining meshing with the two second gears 306, thereby causing the two second gears 306 to move in opposite directions, thus changing the distance between the moving block 202 and the winding roller 304.

[0028] Specifically, the working process or working principle of this winding device for producing nickel alloy flat wire is as follows: During use, the user activates the third hydraulic rod, causing the first slider 302 to move axially, thereby causing the first gear 305 to move axially. With the cooperation of the rotating rod 307, the first gear 305 moves while maintaining mesh with the two second gears 306, causing the two second gears 306 to move in opposite directions. This changes the distance between the moving block 202 and the winding roller 304, placing the nickel alloy flat wire between the horizontal rotating roller 204 and the vertical rotating roller 205. The first hydraulic rod 206 and the second hydraulic rod 207 are then activated. 08, causing the horizontal rollers 204 and vertical rollers 205 on both sides to move closer to each other until the horizontal rollers 204 and vertical rollers 205 clamp the nickel alloy flat wire, applying traction force to the nickel alloy flat wire, and at the same time starting the motor, driving the winding roller 304 and one of the second gears 306 to rotate. Through the meshing of the first gear 305 and the two second gears 306, the other second gear 306 drives the reciprocating screw 210 to rotate. Through the threaded connection between the reciprocating screw 210 and the moving block 202, and the limiting cooperation of the limiting rod 211, the moving block 202 reciprocates in the horizontal direction, thereby winding the nickel alloy flat wire.

Claims

1. A winding device for producing a flat wire of a nickel alloy, comprising a base (1), characterized in that: The base (1) is provided with a winding mechanism, the winding mechanism comprises, The support plate (201) is fixed on the top of the base (1), and two support plates (201) are symmetrically arranged, and a moving block (202) is arranged between the two support plates (201). The support wall (203) is fixed on the bottom of the moving block (202), and two support walls (203) are arranged, and a plurality of horizontal rotating rollers (204) and a plurality of vertical rotating rollers (205) are movably arranged between the two support walls (203).

2. The winding device for a flat wire of a nickel alloy according to claim 1, characterized by The first hydraulic rod (206) is fixed on the side opposite to the two support walls (203), and the output end of the first hydraulic rod (206) is fixed with a horizontal moving frame (207).

3. The winding device for a flat wire of a nickel alloy according to claim 2, characterized by The horizontal moving frame (207) is shaped as a character, and a plurality of horizontal rotating rollers (204) are rotatably arranged on the inner wall of the horizontal moving frame (207).

4. The winding device for a flat wire of a nickel alloy according to claim 3, characterized by The second hydraulic rod (208) is fixed on the top and bottom of the horizontal moving frame (207), and the output end of the second hydraulic rod (208) is fixed with a vertical moving frame (209).

5. The winding device for flat wire of nickel alloy according to claim 4, characterized in that, The vertical moving frame (209) is shaped as an L shape, and a plurality of vertical rotating rollers (205) are rotatably arranged in the vertical moving frame (209).

6. The winding device for a flat wire of a nickel alloy according to claim 5, wherein The reciprocating screw rod (210) is rotatably arranged between the two support plates (201), the moving block (202) is threadedly sleeved on the surface of the reciprocating screw rod (210), the limiting rod (211) is fixed between the two support plates (201), and the moving block (202) is slidably arranged on the surface of the limiting rod (211).

7. The winding device for flat wire of nickel alloy according to claim 6, characterized in that, The adjusting mechanism is arranged on the support plate (201), the adjusting mechanism comprises a cross-shaped sliding groove (301), the first sliding block (302) and the two second sliding blocks (303) are slidably arranged in the cross-shaped sliding groove (301), the reciprocating screw rod (210) is rotatably arranged on the upper second sliding block (303), the limiting rod (211) is fixed on the upper second sliding block (303), and the winding roller (304) is rotatably arranged on the lower second sliding block (303).

8. The winding device for flat wire of nickel alloy according to claim 7, characterized in that, The first gear (305) is rotatably arranged on the right side of the first sliding block (302), the second gears (306) are rotatably arranged on the right sides of the two second sliding blocks (303), the two second gears (306) are engaged with the first gear (305), the rotating rods (307) are rotatably arranged between the first gear (305) and the two second gears (306), the two ends of the rotating rod (307) are respectively hinged to the centers of the first gear (305) and the second gear (306), the upper second gear (306) is fixedly connected with the reciprocating screw rod (210), and the lower second gear (306) is fixedly connected with the winding roller (304).

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