Electric slag conveyer

The muck-loading truck, driven by an electric platform and hydraulic system, combined with hydraulic cylinders and linkage mechanisms, solves the problems of high labor intensity and low efficiency caused by manual operation in existing technologies, and realizes automated processing and efficient discharge of slag.

CN224470809UActive Publication Date: 2026-07-07QINHUANGDAO ZHONGQIN BOHAI HUB CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINHUANGDAO ZHONGQIN BOHAI HUB CO LTD
Filing Date
2025-07-10
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing industrial slag treatment equipment relies on manual operation and is characterized by high labor intensity and low efficiency, making it difficult to meet the demands of modern industry for high efficiency and automation.

Method used

The slag loader, driven by an electric platform and hydraulic system, combined with hydraulic cylinders and linkage mechanisms, enables automatic tilting and vibration slag discharge of the slag hopper, reducing manual labor intensity and improving processing efficiency.

Benefits of technology

It enables convenient transfer of slag hoppers and smooth discharge of slag, reduces the labor intensity of personnel, improves the automation and efficiency of slag treatment, and reduces operational errors.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224470809U_ABST
    Figure CN224470809U_ABST
Patent Text Reader

Abstract

The utility model relates to a slagging -off equipment technical field discloses an electric slagging -off vehicle, including electric platform, the hydraulic station is fixedly installed at electric platform top, the electric platform still is fixedly installed with side support box in the both sides of hydraulic station, one side fixed mounting of one side support box has the controller, and electric platform and hydraulic station are connected with the controller electricity respectively through cable, and the outside of side support box still is fixedly installed with the support plate, and the fixed connection of two side support boxes has the connecting shaft. Through the cooperation of electric platform and side support box, the convenient transfer of the residue storage hopper can be realized, at the same time, with the cooperation of connecting frame and hydraulic cylinder, the residue in the residue storage hopper can be turned over and discharged, the labor intensity of personnel is reduced, and at the same time, the multiple clamping grooves outside the connecting shaft are set up in the bottom of the residue storage hopper, which can automatically knock the bottom of the residue storage hopper when the residue storage hopper is turned over and discharged, so that the vibration is used to prevent part of residue from remaining in the residue storage hopper, and the smoothness of discharging is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of muck removal equipment technology, and in particular to an electric muck removal vehicle. Background Technology

[0002] In the current field of industrial slag treatment, industrial slag is manually shoveled into slag loading trucks. However, the current equipment relies on manual labor to move, and the truck itself is quite heavy, which means that operators have to expend a lot of physical strength to complete the moving process. The limitations of manual pushing are even more prominent in complex working conditions or long-distance transportation scenarios.

[0003] Meanwhile, the cold slag dumping process relies entirely on manual labor using shovels. The cold slag is hard after it accumulates, and manual turning requires repeated force, which is not only extremely labor-intensive but also has a limited processing capacity per batch. This purely manual operation mode results in low overall work efficiency, and the daily processing capacity of a single machine is difficult to exceed the predetermined threshold. Furthermore, there is a risk of operational errors caused by human fatigue, which cannot meet the modern industrial demand for efficient and automated slag treatment. Utility Model Content

[0004] The purpose of this utility model is to provide an electric muck loader that can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An electric muck loader includes an electric platform. A hydraulic station is fixedly installed on the top of the electric platform. Side support boxes are also fixedly installed on both sides of the electric platform located on both sides of the hydraulic station. A controller is fixedly installed on one side of one of the side support boxes. The electric platform and the hydraulic station are electrically connected to the controller via cables. A support plate is also fixedly installed on the outside of the side support box. A connecting shaft is fixedly connected between the two side support boxes. A connecting frame is rotatably installed on the connecting shaft located inside the side support box. A slag hopper is fixedly connected between the two connecting frames. A shaft seat is fixedly installed at the bottom of the slag hopper. A rotating shaft is rotatably installed inside the shaft seat. A connecting rod is movably installed inside the rotating shaft.

[0007] As a further preferred embodiment of this utility model, a hydraulic cylinder is rotatably installed inside the side support box. One end of the piston rod of the hydraulic cylinder is rotatably installed on one of the connecting frames, and the hydraulic cylinder is connected to the hydraulic station through a hydraulic pipe. A hydraulic cylinder is set in each of the two side support boxes, which can cooperate with the connecting frames to realize the tilting and unloading of the slag hopper.

[0008] As a further preferred embodiment of this utility model, multiple locking grooves are provided on the outer side of the connecting shaft, which provides conditions for the reciprocating push of the connecting rod.

[0009] As a further preferred embodiment of this utility model, a pad is fixedly installed at the bottom of the slag hopper. Setting a pad at the bottom of the slag hopper can provide a striking point for the bottom of the slag hopper and improve the service life of the slag hopper.

[0010] As a further preferred embodiment of this utility model, a rod sleeve is fixedly installed in the middle of the rotating shaft. Setting the rod sleeve in the middle of the shaft seat can provide conditions for the insertion and installation of the connecting rod, and can realize the rotation of the connecting rod around the rotating shaft.

[0011] As a further preferred embodiment of this utility model, a torsion spring is fitted on the outer side of the rotating shaft. The torsion spring can provide the power condition for the resetting of the connecting rod and realize the striking action of the striking block at one end of the connecting rod.

[0012] As a further preferred embodiment of this utility model, a fixing ring is fixedly installed on the outer side of the connecting rod, a top block is fixedly installed on one end of the connecting rod, one end of the top block has a slope and abuts against the outer side of the connecting shaft, a striking block is fixedly installed on the other end of the connecting rod, and the connecting rod is inserted into the rod sleeve. The rod sleeve located between the rotating shaft and the fixing ring is also fitted with a compression spring. After the connecting rod is inserted into the rod sleeve, the force of the compression spring can be used to push the connecting rod towards the rotating shaft by the slope of one end of the top block when the slag hopper is reset and flipped, thereby ensuring the normal reset and flipping of the slag hopper.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] In this utility model, the electric platform and the side support box work together to facilitate the transfer of the slag hopper. At the same time, the connecting frame and the hydraulic cylinder work together to turn the slag in the slag hopper over and discharge it, reducing the labor intensity of personnel. In addition, the retractable connecting rod at the bottom of the slag hopper, together with the multiple locking slots opened on the outside of the connecting shaft, can automatically knock the bottom of the slag hopper when it is turned over to discharge slag, thereby preventing some slag from remaining in the slag hopper through vibration and ensuring the smoothness of material discharge. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a schematic diagram showing the disassembled main structure of this utility model;

[0017] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0018] Figure 4 This is a schematic diagram of the shaft and connecting rod connection structure of this utility model.

[0019] In the diagram: 1. Electric platform; 2. Hydraulic station; 3. Side support box; 4. Controller; 5. Support plate; 6. Connecting shaft; 7. Connecting frame; 8. Slag hopper; 9. Shaft seat; 10. Rotating shaft; 11. Connecting rod; 12. Hydraulic cylinder; 13. Locking groove; 14. Pad block; 15. Rod sleeve; 16. Fixing ring; 17. Compression spring; 18. Top block; 19. Torsion spring; 20. Striking block. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] like Figures 1-4 As shown, the electric muck loader provided by this utility model includes an electric platform 1, a hydraulic station 2 fixedly installed on the top of the electric platform 1, and side support boxes 3 fixedly installed on both sides of the electric platform 1 located at the hydraulic station 2. A controller 4 is fixedly installed on one side of one of the side support boxes 3, and the electric platform 1 and the hydraulic station 2 are electrically connected to the controller 4 through cables. A support plate 5 is also fixedly installed on the outside of the side support box 3. A connecting shaft 6 is fixedly connected between the two side support boxes 3. A connecting frame 7 is rotatably installed on the connecting shaft 6 located in the side support box 3. A slag hopper 8 is fixedly connected between the two connecting frames 7. A shaft seat 9 is fixedly installed at the bottom of the slag hopper 8. A rotating shaft 10 is rotatably installed in the shaft seat 9. A connecting rod 11 is movably installed in the rotating shaft 10.

[0022] like Figures 1-2 As shown, a hydraulic cylinder 12 is rotatably installed inside the side support box 3. One end of the piston rod of the hydraulic cylinder 12 is rotatably installed on one of the connecting frames 7, and the hydraulic cylinder 12 is connected to the hydraulic station 2 through a hydraulic pipe. A hydraulic cylinder 12 is installed in each of the two side support boxes 3, which can cooperate with the connecting frame 7 to realize the tilting and unloading of the slag hopper 8. Multiple locking slots 13 are opened on the outside of the connecting shaft 6. Opening multiple locking slots 13 on the outside of the connecting shaft 6 can provide conditions for the reciprocating push of the connecting rod 11.

[0023] like Figures 1-4As shown, a pad 14 is fixedly installed at the bottom of the slag hopper 8. Placing a pad 14 at the bottom of the slag hopper 8 provides a striking point, improving its service life. A rod sleeve 15 is fixedly installed in the middle of the rotating shaft 10. Placing the rod sleeve 15 in the middle of the shaft seat 9 provides conditions for the insertion and installation of the connecting rod 11, and enables the connecting rod 11 to rotate around the rotating shaft 10. A torsion spring 19 is fitted on the outside of the rotating shaft 10. The torsion spring 19 provides the power for the resetting of the connecting rod 11 and enables the striking action of the striking block 20 at one end of the connecting rod 11. A fixing device is fixedly installed on the outside of the connecting rod 11. One end of the ring 16 and the connecting rod 11 is fixedly equipped with a top block 18. One end of the top block 18 has a slope and abuts against the outside of the connecting shaft 6. The other end of the connecting rod 11 is fixedly equipped with a striking block 20. The connecting rod 11 is inserted into the rod sleeve 15. The rod sleeve 15 located between the rotating shaft 10 and the fixed ring 16 is also fitted with a compression spring 17. After the connecting rod 11 is inserted into the rod sleeve 15, the force of the compression spring 17 can be used to push the connecting rod 11 towards the rotating shaft 10 when the slag hopper 8 is reset and flipped. This ensures the normal reset and flipping of the slag hopper 8.

[0024] It should be noted that this utility model is an electric slag loader. The controller 4 controls the electric platform 1 to move the entire equipment, realizing the convenient transfer of the slag storage hopper 8. After reaching the external slag storage container, the controller 4 starts the hydraulic station 2. The hydraulic station 2 supplies oil to the hydraulic cylinder 12 in the side support box 3 through the hydraulic pipe. The piston rod of the hydraulic cylinder 12 extends and pushes one of the connecting frames 7 to rotate around the connecting shaft 6. Since the two connecting frames 7 are fixedly connected to the slag storage hopper 8, the slag storage hopper 8 is driven to flip, realizing the dumping and discharge of slag, reducing the labor intensity of personnel. During the tilting process of the slag hopper 8, the slag hopper 8 drives the rotating shaft 10 and the connecting rod 11 to rotate synchronously through the bearing seat 9. Therefore, the top block 18 at one end of the connecting rod 11 slides on the outer surface of the connecting shaft 6. One end of the top block 18 has a slope, and the bearing seat 9 and the rotating shaft 10 provide rotational support for the connecting rod 11. When one end of the top block 18 is engaged in one of the locking grooves 13 on the outer surface of the connecting shaft 6 by the force of the compression spring 17, the top block 18 continues to rotate with the slag hopper 8 through the connecting rod 11 and the rotating shaft 10, thereby causing one of the locking grooves 13 to support one end of the top block 18. The limiting mechanism causes the top block 18 to drive the connecting rod 11 to rotate around the pivot 10 and strike the pad block 14, thereby transmitting vibration to the slag hopper 8. This causes the residue in the slag hopper 8 to separate from the inner wall of the slag hopper 8 and be discharged. When one end of the top block 18 rotates to a certain angle with the slag hopper 8 in one of the locking slots 13, one of the locking slots 13 will push the top block 18 to one side and move it out of the current locking slot 13. Then, the top block 18 pushes the connecting rod 11 in the rod sleeve 15 and, together with the fixing ring 16, compresses the compression spring 17 towards the pivot 10. At this time, The rotating shaft 10 is reset by the torsional force of the torsion spring 19. At this time, one end of the top block 18 is pressed against the outer surface of the connecting shaft 6 again by the force of the compression spring 17. Subsequently, as the slag hopper 8 drives the connecting rod 11 and the top block 18 to continue to rotate, the striking block 20 at one end of the connecting rod 11 strikes repeatedly. When the slag hopper 8 is reset and rotated, the connecting shaft 6 rotates in the same way, the slope of the top block 18 contacts the connecting shaft 6, the compression spring 17 is compressed again, and the connecting rod 11 moves towards the rotating shaft 10, ensuring the normal reset and flipping of the slag hopper 8.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An electric muck loader, characterized in that: The device includes an electric platform (1), on which a hydraulic station (2) is fixedly installed. Side support boxes (3) are also fixedly installed on both sides of the electric platform (1). A controller (4) is fixedly installed on one side of one of the side support boxes (3). The electric platform (1) and the hydraulic station (2) are electrically connected to the controller (4) via cables. A support plate (5) is fixedly installed on the outside of the side support box (3). A connecting shaft (6) is fixedly connected between the two side support boxes (3). A connecting frame (7) is rotatably installed on the connecting shaft (6) inside the side support box (3). A slag hopper (8) is fixedly connected between the two connecting frames (7). A shaft seat (9) is fixedly installed at the bottom of the slag hopper (8). A rotating shaft (10) is rotatably installed inside the shaft seat (9). A connecting rod (11) is movably installed inside the rotating shaft (10).

2. The electric muck loader according to claim 1, characterized in that: A hydraulic cylinder (12) is rotatably installed inside the side support box (3). One end of the piston rod of the hydraulic cylinder (12) is rotatably installed on one of the connecting frames (7), and the hydraulic cylinder (12) is connected to the hydraulic station (2) through a hydraulic pipe.

3. The electric muck loader according to claim 1, characterized in that: Multiple slots (13) are provided on the outer side of the connecting shaft (6).

4. An electric muck loader according to claim 1, characterized in that: A pad (14) is fixedly installed at the bottom of the slag hopper (8).

5. An electric muck loader according to claim 1, characterized in that: A rod sleeve (15) is fixedly installed in the middle of the rotating shaft (10).

6. An electric muck loader according to claim 1, characterized in that: A torsion spring (19) is fitted on the outside of the rotating shaft (10).

7. An electric muck loader according to claim 5, characterized in that: A fixing ring (16) is fixedly installed on the outside of the connecting rod (11). A top block (18) is fixedly installed on one end of the connecting rod (11). One end of the top block (18) has a slope and abuts against the outside of the connecting shaft (6). A striking block (20) is fixedly installed on the other end of the connecting rod (11). The connecting rod (11) is inserted into the rod sleeve (15). The rod sleeve (15) located between the rotating shaft (10) and the fixing ring (16) is also fitted with a compression spring (17).