A tail threading mechanism for automated processing
By using a servo motor-driven wire separating mechanism during the power cord processing, the problems of wire sticking and incomplete wire separation in power cords are solved, achieving orderly separation and clean wire separation of power cords.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WELL SHIN ELECTRONICS KUNSHAN
- Filing Date
- 2025-08-05
- Publication Date
- 2026-07-07
AI Technical Summary
In the existing technology, after the sheath layer of the power cord is peeled off, the internal core wires are prone to sticking together, resulting in incomplete cutting and cleaning of the insulation layer, poor wire separation effect, and difficulty in cleaning up the debris generated during the wire separation process.
A tail-end splitting mechanism for automated processing is adopted, including a mechanism upright plate, a horizontal truss, a head plate, a servo motor, and a linear movement mechanism. The servo motor drives the splitting screw to rotate and move, realizing the flexible adjustment and lateral movement of the power cord splitting mechanism, ensuring the orderly sorting and separation of power cords.
It achieves orderly branching of power cords, avoids core wire sticking, ensures complete removal of the insulation layer, improves the branching effect, and simplifies the debris cleaning process.
Smart Images
Figure CN224472910U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a splitting mechanism, specifically a tail splitting mechanism for automated processing. Background Technology
[0002] During the production of power cords, the sheath layer and the insulation layer of the core wires need to be peeled off sequentially to expose the metal conductors. It was found during production that after the sheath layer of the power cord is peeled off, the internal core wires stick together. If the insulation layer is cut off along with the sticky core wires, it is easy to result in incomplete cutting of the insulation layer and the insulation layer between the core wires not being completely removed. Therefore, it is necessary to separate the sticky core wires first, and then cut the insulation layer of each individual core wire separately. This ensures that the insulation layer is completely removed.
[0003] For example, patent CN208352699U discloses a wire separating device for separating power cord cores. By placing the adhered cores on the inclined surface of a fixed wire separating block, a cylinder drives a movable wire separating block to squeeze the cores. Under the action of the inclined surface, each core is twisted, and the adhesion between the cores is broken during the twisting process, thereby quickly separating the cores. However, the following disadvantages exist in its use: Since the cylinder moves vertically up and down, it can only drive the movable wire separating block vertically downward, acting on the fixed wire separating block below. There is no horizontal force, resulting in poor kneading effect on the cores, which leads to poor wire separating effect. At the same time, the debris generated during the wire separating process is not easy to clean. Utility Model Content
[0004] The main objective of this disclosure is to provide a tail sectioning mechanism for automated processing, so as to effectively solve the problems raised by the inventors in the above-mentioned background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A tail sectioning mechanism for automated processing includes a mechanism upright plate. A horizontal truss is fixedly installed on the upper side of the mechanism upright plate, and two parallel end cap plates are fixedly installed on the horizontal truss. A movable main frame and a key are movably installed between the two end cap plates. A vertical rail is fixedly installed on the key, and a linear moving mechanism is installed on the vertical rail. A sectioning device is installed on the movable main frame.
[0007] Preferably, a horizontal branching screw is rotatably mounted between the two end cap plates, the key is threaded on the horizontal branching screw, and the key is slidably mounted on the horizontal truss. A first servo motor is fixedly mounted on the horizontal truss, and the output end of the first servo motor is fixedly connected to one end of the horizontal branching screw.
[0008] Preferably, the linear movement mechanism includes a sliding cavity, a side groove, a vertical dividing lead screw, and a second servo motor. The vertical track has a sliding cavity and a side groove. A displacement slide is slidably installed in the side groove. The vertical dividing lead screw is rotatably installed in the sliding cavity, and one end of the displacement slide is threaded onto the vertical dividing lead screw. The upper end of the vertical track is fixedly installed with the second servo motor, and the output end of the second servo motor is fixedly connected to the vertical dividing lead screw.
[0009] Preferably, the movable main frame does not contact the horizontal truss, and the movable main frame is fixedly connected to the displacement slide.
[0010] Preferably, the branching device consists of an electric push rod and a power cord branching mechanism. The electric push rod is embedded in the movable main frame, and the power cord branching mechanism is fixedly installed at the output end of the electric push rod. The power cord branching mechanism is used to sort and branch the power cord.
[0011] Preferably, a wire pressing mechanism and a wire straightening mechanism are provided below the power cord splitting mechanism.
[0012] Preferably, a positioning cover plate is fixedly installed at the upper end of the horizontal truss.
[0013] In view of this, compared with the prior art, the beneficial effects of this utility model are:
[0014] (i) In this application, the stripped power cord will pass through the power cord splitting mechanism, so that the power cord can enter the next processing step in an orderly manner and avoid confusion. During the splitting, the electric push rod can drive the power cord splitting mechanism to move, thereby adjusting the slack of the power cord, which is conducive to continuous conveying. The second servo motor can drive the vertical splitting screw to rotate, so that the displacement slide can drive the movable main frame to move. The height difference of the power cord splitting mechanism can be adjusted significantly to adapt to the process on the production line.
[0015] (ii) In addition, during the processing, the first servo motor works and can drive the horizontal branching screw to rotate, which in turn can drive the vertical track to move along the straight line between the two end plates, so that the power cord branching mechanism can move laterally and is more flexible to use. Attached Figure Description
[0016] Figure 1 The figure shown is a three-dimensional structural view of the tail sectioning mechanism for automated processing provided by this utility model.
[0017] Figure 2 The image shown is a second-view schematic diagram of the tail sectioning mechanism for automated processing provided by this utility model.
[0018] Figure 3The figure shown is a third-view schematic diagram of the tail sectioning mechanism for automated processing provided by this utility model.
[0019] Figure 4 The image shown is a structural side view of the tail sectioning mechanism for automated processing provided by this utility model.
[0020] icon:
[0021] 1-Mechanical upright plate; 2-Horizontal truss; 3-End plate; 4-Horizontal branching screw; 5-First servo motor; 6-Modible main frame; 7-Electric push rod; 8-Power line branching mechanism; 9-Positioning cover plate; 10-Vertical track; 11-Second servo motor; 12-Displacement slide. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 The present invention provides the following embodiments:
[0024] A tail sectioning mechanism for automated processing includes a mechanism upright plate 1. A horizontal truss 2 is fixedly installed on the side of the upper end of the mechanism upright plate 1. Two parallel end cap plates 3 are fixedly installed on the horizontal truss 2. A movable main frame 6 and a key are movably installed between the two end cap plates 3. A vertical rail 10 is fixedly installed on the key, and a linear moving mechanism is installed on the vertical rail 10. A sectioning device is installed on the movable main frame 6.
[0025] Specifically, a horizontal branching screw 4 is rotatably installed between the two end cap plates 3. A key thread is installed on the horizontal branching screw 4, and the key is slidably installed on the horizontal truss 2. A first servo motor 5 is fixedly installed on the horizontal truss 2, and the output end of the first servo motor 5 is fixedly connected to one end of the horizontal branching screw 4.
[0026] Specifically, the linear movement mechanism includes a sliding cavity, a side groove, a vertical dividing lead screw, and a second servo motor 11. The vertical track 10 has a sliding cavity, and the side of the vertical track 10 has a side groove. A displacement slide 12 is slidably installed in the side groove. The vertical dividing lead screw is rotatably installed in the sliding cavity, and one end of the displacement slide 12 is threaded onto the vertical dividing lead screw. The upper end of the vertical track 10 is fixedly installed with the second servo motor 11, and the output end of the second servo motor 11 is fixedly connected to the vertical dividing lead screw. The movable main frame 6 does not contact the horizontal truss 2, and the movable main frame 6 is fixedly connected to the displacement slide 12.
[0027] Specifically, the branching device consists of an electric push rod 7 and a power cord branching mechanism 8. The electric push rod 7 is embedded in the movable main frame 6, and the power cord branching mechanism 8 is fixedly installed at the output end of the electric push rod 7. The power cord branching mechanism 8 is used to sort the power cords and branch them.
[0028] Specifically, a wire pressing mechanism and a wire straightening mechanism are provided below the power cord splitting mechanism 8.
[0029] Specifically, a positioning cover plate 9 is fixedly installed at the upper end of the horizontal truss 2.
[0030] The specific implementation of this embodiment is as follows: the stripped power cord will pass through the power cord splitting mechanism 8, so that the power cord can enter the next processing step in an orderly manner and avoid confusion. During the splitting, the electric push rod 7 can drive the power cord splitting mechanism 8 to move, thereby adjusting the straightness of the power cord, which is conducive to continuous conveying. The second servo motor 11 can drive the vertical splitting screw to rotate, so that the displacement slide 12 can drive the movable main frame 6 to move. The height difference of the power cord splitting mechanism 8 can be adjusted significantly to adapt to the process on the production line.
[0031] In addition, during the processing, the first servo motor 5 works and can drive the horizontal branching screw 4 to rotate, which in turn can drive the vertical track 10 to move along the straight line between the two end plates 3, so that the power line branching mechanism 8 can move laterally, making it more flexible to use.
[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A tail-end splitting mechanism for automated processing, characterized in that: The system includes a mechanism upright plate (1), on which a horizontal truss (2) is fixedly installed. Two parallel end caps (3) are fixedly installed on the horizontal truss (2). A movable main frame (6) and a key are movably installed between the two end caps (3). A vertical rail (10) is fixedly installed on the key, and a linear moving mechanism is installed on the vertical rail (10). A branching device is installed on the movable main frame (6).
2. The tail-end splitting mechanism for automated processing according to claim 1, characterized in that: A horizontal branching screw (4) is rotatably installed between the two end caps (3). The key is threaded on the horizontal branching screw (4) and slidably installed on the horizontal truss (2). A first servo motor (5) is fixedly installed on the horizontal truss (2), and the output end of the first servo motor (5) is fixedly connected to one end of the horizontal branching screw (4).
3. The tail-end splitting mechanism for automated processing according to claim 2, characterized in that: The linear movement mechanism includes a sliding cavity, a side groove, a vertical dividing screw, and a second servo motor (11). The vertical track (10) has a sliding cavity, and the side of the vertical track (10) has a side groove. A displacement slide (12) is slidably installed in the side groove. The vertical dividing screw is rotatably installed in the sliding cavity, and one end of the displacement slide (12) is threaded onto the vertical dividing screw. The upper end of the vertical track (10) is fixedly installed with the second servo motor (11), and the output end of the second servo motor (11) is fixedly connected to the vertical dividing screw.
4. The tail-end splitting mechanism for automated processing according to claim 3, characterized in that: The movable main frame (6) does not contact the horizontal truss (2), and the movable main frame (6) is fixedly connected to the displacement slide (12).
5. A tail-end splitting mechanism for automated processing according to claim 1, characterized in that: The branching device consists of an electric push rod (7) and a power cord branching mechanism (8). The electric push rod (7) is embedded in the movable main frame (6), and the power cord branching mechanism (8) is fixedly installed at the output end of the electric push rod (7). The power cord branching mechanism (8) is used to sort the power cords and branch them.
6. A tail-end splitting mechanism for automated processing according to claim 5, characterized in that: The power cord splitter (8) is provided with a wire pressing mechanism and a wire straightening mechanism below it.
7. A tail-end splitting mechanism for automated processing according to claim 1, characterized in that: A positioning cover plate (9) is fixedly installed at the upper end of the horizontal truss (2).