A monitoring device for a mixer used in the production of environmentally friendly insulating aerated materials

Abstract

This utility model discloses a monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials. The device includes a mixing tank, a rotary motor vertically fixed to the lower end of which is mounted, and an auger rod installed at the output end of the rotary motor. A mixing block is installed on the outside of the auger rod, and a second PLC controller is installed on the outside of a mounting ring. The second PLC controller is electrically connected to a high-definition camera and a temperature sensor. This monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials can perform real-time circular imaging via a bracket and a high-definition camera, efficiently monitoring the internal mixing environment. Temperature detection is further enhanced by inserting a support plate and a temperature sensor into the mixing tank. The device also allows for more precise detection through a stepped, staggered distribution, and can be independently assembled and disassembled using splicing blocks, slots, and locking knobs for easy maintenance. Finally, a sealed cover provides excellent protection.

Description

Technical Field

[0001] This utility model relates to the field of environmentally friendly heat-insulating gasified material production technology, specifically a monitoring device for a mixer used in the production of environmentally friendly heat-insulating gasified materials. Background Technology

[0002] In the production process of environmentally friendly thermal insulation aerated concrete materials, the mixer is a key piece of equipment, and its working status directly affects the mixing quality and production efficiency. Currently, operators mainly understand the operating status of the mixer through on-site observation or simple instruments built into the mixer.

[0003] The existing monitoring mechanism of a single-shaft, double-blade high-efficiency mixer (CN201420283818.4) monitors the mixer's discharge gate in real time to check for material leakage, effectively preventing the occurrence of substandard products. A purging mechanism can periodically purge the transparent bottles to prevent dust from adhering and affecting testing results. The two nozzles improve the blowing effect. In summary, this invention meets user needs and is of significant importance to production and daily life. However, it has shortcomings: the existing equipment has poor monitoring performance, cannot be modularly disassembled, and is inconvenient to maintain. Therefore, a monitoring device for mixers used in the production of environmentally friendly heat-insulating gasified materials is needed to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide a monitoring device for a mixer used in the production of environmentally friendly heat-insulating gasified materials, so as to solve the problems mentioned in the background art, such as poor monitoring effect of the monitoring mechanism of the single-shaft double-blade high-efficiency mixer, inability to be modularly disassembled and used, and inconvenience of maintenance.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a monitoring device for a mixer used in the production of environmentally friendly heat-insulating gasified materials, comprising a mixing tank, a support fitted onto the outer wall of the mixing tank, and a first PLC controller electrically connected to the front edge of the support; a sealing cover fitted onto the upper end of the mixing tank; a splicing slot provided on the upper edge of the mixing tank, and a splicing block inserted into the inner wall of the splicing slot; a locking knob inserted into the outer side of the splicing block and the splicing slot; a mounting ring fixedly connected to the upper end of the splicing block, and a bracket fixedly connected to the upper end of the mounting ring; the... The upper end of the bracket has a threaded mounting groove, and a high-definition camera is inserted and installed on the inner wall of the threaded mounting groove. A support plate is fixedly connected to the inner side of the mounting ring, and a temperature sensor is fixedly connected to the inner side of the support plate. Servo motors are embedded in the upper ends of both sides of the inner wall of the bracket, and the output ends of the servo motors are connected to the mixing tank. A rotary motor is vertically fixedly connected to the lower end of the mixing tank, and an auger rod is installed on the output end of the rotary motor. A stirring block is installed on the outer side of the auger rod. A second PLC controller is installed on the outer side of the mounting ring, and the second PLC controller is electrically connected to the high-definition camera and the temperature sensor.

[0006] Preferably, the sealing cover is a transparent structure, and the sealing cover and the bracket are installed in a flip-over enclosure.

[0007] Preferably, the bracket is installed in conjunction with the mixing tank via splicing blocks and splicing slots, and the splicing blocks are locked and fixed to the splicing slots via locking knobs.

[0008] Preferably, the high-definition camera and the temperature sensor are arranged in three rings on the mounting ring, and the high-definition camera is arranged in a raised and inclined manner on the bracket, and the temperature sensor is arranged in an extended and interlocking manner with the mixing tank on the support plate.

[0009] Preferably, the high-definition camera is screwed onto the bracket via a threaded mounting groove, and the high-definition camera is electrically connected to the second PLC controller via a plug-in connection.

[0010] Preferably, the temperature sensors are arranged in a stepped, staggered manner on one side of the support plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This monitoring device for a mixer used in the production of environmentally friendly heat-insulating gas-filled materials can perform real-time ring-shaped shooting through a bracket and a high-definition camera, which can efficiently monitor the internal mixing environment. Furthermore, it can perform temperature detection by inserting a support plate and a temperature sensor into the mixing tank, which is more effective. Moreover, it can perform more accurate detection through a stepped staggered distribution. It can also be independently assembled and disassembled by splicing blocks, splicing slots, and locking knobs, which is convenient for maintenance. In addition, it can be protected by a closed cover. Attached Figure Description

[0012] Figure 1 This is a front view of a monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials according to this utility model.

[0013] Figure 2 This is a schematic diagram of the internal structure of a monitoring device for a mixer used in the production of environmentally friendly heat-insulating gasified materials according to this utility model;

[0014] Figure 3 This is a top view of the internal structure of a monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials according to this utility model.

[0015] Figure 4 This utility model relates to a monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials. Figure 2 Enlarged view of point A in the middle;

[0016] Figure 5 This utility model relates to a monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials. Figure 2 Enlarged view at point B in the middle;

[0017] Figure 6 This utility model relates to a monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials. Figure 2 Enlarged view of point C in the middle.

[0018] In the diagram: 1. Mixing tank, 2. Sealing cover, 3. Support, 4. First PLC controller, 5. Bracket, 6. Screw rod, 7. Second PLC controller, 8. Servo motor, 9. Rotary motor, 10. Mixing block, 11. Support plate, 12. Mounting ring, 13. High-definition camera, 14. Splicing block, 15. Splicing slot, 16. Locking knob, 17. Threaded mounting groove, 18. Temperature sensor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-6This utility model provides a technical solution: a monitoring device for a mixer used in the production of environmentally friendly heat-insulating gasified materials, including a mixing tank 1, a closed cover 2, a support 3, a first PLC controller 4, a bracket 5, an auger rod 6, a second PLC controller 7, a servo motor 8, a rotary motor 9, a mixing block 10, a support plate 11, a mounting ring 12, a high-definition camera 13, a splicing plug 14, a splicing slot 15, a locking knob 16, a threaded mounting groove 17, and a temperature sensor 18. The support 3 is fitted onto the outer wall of the mixing tank 1, and the first PLC controller 4 is electrically connected to the front edge of the support 3. The closed cover 2 is flipped and fitted onto the upper end of the mixing tank 1, and a splicing slot 15 is provided on the upper edge of the mixing tank 1. The inner wall is fitted with a splicing block 14. The sealing cover 2 is transparent and is installed in a flip-over manner with the bracket 5, allowing the sealing cover 2 to completely cover the bracket 5 and the high-definition camera 13, providing excellent protection. A locking knob 16 is fitted onto the outer side of the splicing block 14 and the splicing slot 15. A mounting ring 12 is fixedly connected to the upper end of the splicing block 14, and the bracket 5 is fixedly connected to the upper end of the mounting ring 12. The bracket 5 is spliced ​​and installed with the mixing tank 1 via the splicing block 14 and the splicing slot 15, and the splicing block 14 is locked and fixedly connected to the splicing slot 15 via the locking knob 16. This allows the bracket 5 to be quickly assembled and disassembled via the splicing block 14, the splicing slot 15, and the locking knob 16, facilitating independent replacement. For ease of replacement and maintenance, the upper end of the bracket 5 has a threaded mounting groove 17, and a high-definition camera 13 is inserted and installed on the inner wall of the threaded mounting groove 17. The high-definition camera 13 and the temperature sensor 18 are arranged in three rings on the mounting ring 12, and the high-definition camera 13 is protruding and inclined on the bracket 5. The temperature sensor 18 is extended and inserted into the mixing tank 1 on the support plate 11. This allows the high-definition camera 13 and the temperature sensor 18 to perform three rings of multi-position detection, resulting in better monitoring. The high-definition camera 13 is screwed and spliced ​​to the bracket 5 through the threaded mounting groove 17, and the high-definition camera 13 is electrically connected to the second PLC controller 7. This allows the high-definition camera 13 to be easily screwed on and independently disassembled. For easy replacement, a support plate 11 is fixedly connected to the inner side of the mounting ring 12, and a temperature sensor 18 is fixedly connected to the inner side of the support plate 11. The temperature sensor 18 is staggered in a stepped manner on one side of the support plate 11, which allows the temperature sensor 18 to perform more accurate temperature monitoring and has a better monitoring effect. Servo motors 8 are embedded in the upper ends of both sides of the inner wall of the support 3, and the output end of the servo motor 8 is connected to the mixing tank 1. A rotary motor 9 is vertically fixedly connected to the lower end of the mixing tank 1, and an auger rod 6 is installed at the output end of the rotary motor 9. A stirring block 10 is installed on the outside of the auger rod 6. A second PLC controller 7 is installed on the outside of the mounting ring 12, and the second PLC controller 7 is electrically connected to the high-definition camera 13 and the temperature sensor 18.

[0021] Working Principle: When using this monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials, first, the sealing cover 2 is flipped open. Then, the bracket 5, support plate 11, and mounting ring 12 are installed and positioned in the mixing tank 1 through the splicing block 14 and splicing slot 15, and bolted in place by the locking knob 16. Then, the device is connected to the power supply and completely covered by the sealing cover 2 for protection. Next, the high-definition camera 13 and temperature sensor 18 are activated by the second PLC controller 7, and then the mixing operation can be performed. The high-definition camera 13 performs ring monitoring of the inside of the mixing tank 1 to observe the mixing situation in real time. Temperature can be detected at different locations by the stepped, staggered temperature sensors 18. When the bracket 5 and support plate 11 are damaged, they can be quickly disassembled and reassembled through the splicing block 14, splicing slot 15, and locking knob 16. When the high-definition camera 13 needs to be repaired or replaced separately, it can be disassembled and reassembled by screwing in the threaded mounting groove 17. This is the usage process of this monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials.

[0022] It should be noted that this utility model is a monitoring device for a mixer used in the production of environmentally friendly heat-insulating gasified materials. All components are standard parts or parts known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Furthermore, all electrical components mentioned above refer to power elements, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle described above, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is a well-known technology in the field.

[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A monitoring device for a mixer used in the production of environmentally friendly heat-insulating aerated concrete materials, comprising a mixing tank (1), wherein a support (3) is fitted onto the outer wall of the mixing tank (1), and a first PLC controller (4) is electrically connected to the front edge of the support (3), characterized in that: The mixing tank (1) is fitted with a closed cover (2) at the top. A splicing slot (15) is provided on the upper edge of the mixing tank (1), and a splicing block (14) is inserted into the inner wall of the splicing slot (15). A locking knob (16) is inserted into the outer side of the splicing block (14) and the splicing slot (15). A mounting ring (12) is fixedly connected to the upper end of the splicing block (14), and a bracket (5) is fixedly connected to the upper end of the mounting ring (12). A threaded mounting groove (17) is provided on the upper end of the bracket (5), and a high-definition camera (13) is inserted into the inner wall of the threaded mounting groove (17). The inner side of the mounting ring (12) is... A support plate (11) is fixedly connected, and a temperature sensor (18) is fixedly connected to the inner side of the support plate (11). A servo motor (8) is embedded in the upper end of both sides of the inner wall of the support (3), and the output end of the servo motor (8) is connected to the mixing tank (1). A rotary motor (9) is vertically fixedly connected to the lower end of the mixing tank (1), and an auger rod (6) is installed at the output end of the rotary motor (9). A stirring block (10) is installed on the outside of the auger rod (6). A second PLC controller (7) is installed on the outside of the mounting ring (12), and the second PLC controller (7) is electrically connected to the high-definition camera (13) and the temperature sensor (18).

2. The monitoring device for a mixer used in the production of environmentally friendly thermal insulation aerated concrete materials according to claim 1, characterized in that: The sealing cover (2) is a transparent structure, and the sealing cover (2) and the bracket (5) are installed in a flip-covering manner.

3. A monitoring device for a mixer used in the production of environmentally friendly thermal insulation aerated concrete materials according to claim 2, characterized in that: The bracket (5) is installed in a plug-in splicing manner with the mixing tank (1) through splicing plug (14) and splicing slot (15), and the splicing plug (14) is locked and fixedly connected to the splicing slot (15) through locking knob (16).

4. A monitoring device for a mixer used in the production of environmentally friendly thermal insulation aerated concrete materials according to claim 3, characterized in that: The high-definition camera (13) and temperature sensor (18) are arranged in three rings on the mounting ring (12), and the high-definition camera (13) is arranged in a raised and inclined manner on the bracket (5). The temperature sensor (18) is arranged in an extended and interlocked manner with the mixing tank (1) on the support plate (11).

5. A monitoring device for a mixer used in the production of environmentally friendly thermal insulation aerated concrete materials according to claim 4, characterized in that: The high-definition camera (13) is screwed and spliced ​​to the bracket (5) through the threaded mounting groove (17), and the high-definition camera (13) is plugged and electrically connected to the second PLC controller (7).

6. A monitoring device for a mixer used in the production of environmentally friendly thermal insulation aerated concrete materials according to claim 5, characterized in that: The temperature sensor (18) is distributed in a stepped staggered manner on one side of the support plate (11).

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