A metal chip collecting device

Abstract

The utility model discloses a kind of collection devices of metal chips, including collection box, the collection box is equipped with filter tank, the filter tank bottom is equipped with filter plate, the filter tank transversely movably connected with shovel knife, the filter plate bottom is obliquely equipped with fairing, the collection box inside is equipped with overflow plate, the overflow plate divides the collection box inner wall into water-collecting tank and sedimentation tank, the sedimentation tank bottom is equipped with bottom plate, the bottom plate is inner recessed conical on bottom, the bottom plate is equipped with the circulating pipe with a plurality of first liquid inlet, the bottom plate is equipped with the through-hole with aperture greater than the circulating pipe pipe diameter, the bottom plate bottom is equipped with first cylinder, the first cylinder is connected with cover, the cover is equipped with and the second liquid inlet corresponding with the first liquid inlet quantity and position, mainly can filter and deposit to chip, reduce water body fluctuation when depositing, facilitate deposition, improve deposition efficiency, facilitate the discharge of scrap.

Description

Technical Field

[0001] This utility model relates to the technical field of chip collection devices, and in particular to a metal chip collection device. Background Technology

[0002] Metal cutting belongs to mechanical engineering. It is a material removal and forming method in metal forming processes. It is a process in which the workpiece and the cutting tool interact during metal cutting. Its main methods include turning, milling, planing, grinding, drilling, and boring. The main aspects of metal cutting include chip formation and deformation, cutting force and cutting work, cutting heat and cutting temperature, tool wear mechanism and tool life, cutting vibration and surface quality. During the cutting process, a collection device is needed to collect the waste chips generated during cutting.

[0003] Existing chip collection devices typically use filter plates and sedimentation tanks to filter and settle the coolant before recycling it. However, existing technologies suffer from problems such as large water fluctuations during sedimentation affecting the sedimentation process, low sedimentation efficiency, and inconvenience in discharging the settled debris after waste liquid recycling. Utility Model Content

[0004] In view of the above-mentioned prior art, the present invention provides a metal chip collection device, which mainly solves the above-mentioned technical problems.

[0005] To achieve the above objectives, the technical solution of this utility model embodiment is implemented as follows:

[0006] A metal shavings collection device includes a collection box, a filter tank, a filter plate at the bottom of the filter tank, a shovel connected laterally to the filter tank, a flow guide at the bottom of the filter plate, an overflow plate inside the collection box dividing the inner wall of the collection box into a water collection tank and a sedimentation tank, a bottom plate at the bottom of the sedimentation tank, the bottom of the bottom plate being concave conical, a circulation pipe with several first liquid inlets penetrating the bottom plate, a through hole with a diameter larger than that of the circulation pipe, a first cylinder at the bottom of the bottom plate, a cover connected to the first cylinder, and a second liquid inlet on the cover corresponding to the number and position of the first liquid inlets.

[0007] Furthermore, the guide plate is provided with a wave-blocking plate, which is located between the overflow plate and the side wall of the collection box.

[0008] Furthermore, a debris box is provided at the bottom of the base plate, and the debris box is fitted onto the circulation pipe.

[0009] Furthermore, the collection box is equipped with a module, and the shovel is connected to the output end of the module.

[0010] Furthermore, a spray pipe is provided on the side of the shovel, and the spray pipe is equipped with nozzles.

[0011] Furthermore, the filter plate is hinged to a chip removal plate, the collection box is equipped with a second cylinder, one end of the second cylinder is hinged to the collection box, and the other end is hinged to the chip removal plate. The filter plate is provided with elastic soft rubber, which connects the filter plate and the chip removal plate.

[0012] Furthermore, the collection box is provided with a discharge ramp, which is located on the lower left side of the chip removal plate.

[0013] Furthermore, a filter screen is provided between the wave-damping plate and the overflow plate.

[0014] Furthermore, the base plate is provided with supporting feet.

[0015] Furthermore, the water collection tank is equipped with chip removal switches at both ends.

[0016] The beneficial effects of this utility model are as follows: Metal shavings are collected and filtered through the filter tank; the shovel pushes and collects the shavings, preventing clogging of the filter plate; the guide plate directs the filtered coolant into the water collection tank; the guide plate also prevents coolant from falling directly from the filter plate into the sedimentation tank, causing water ripples that affect sedimentation; the cover allows for switching between coolant and shavings discharge pathways, making it convenient to use; the water collection tank facilitates initial sedimentation; and the overflow plate reduces water ripples, promotes sedimentation, and improves sedimentation efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a metal chip collection device according to an embodiment of this application;

[0018] Figure 2 This is a cross-sectional schematic diagram of a metal chip collection device according to an embodiment of this application;

[0019] Figure 3 This is an enlarged view of point A in an embodiment of this application;

[0020] Figure 4 This is a cross-sectional schematic diagram of a metal chip collection device according to an embodiment of this application;

[0021] Figure 5 This is an enlarged schematic diagram of section B in the embodiments of this application;

[0022] Figure 6 This is an enlarged schematic diagram of point C in the embodiments of this application;

[0023] Figure 7This is a cross-sectional schematic diagram of a metal chip collection device according to an embodiment of this application;

[0024] Figure 8 This is a cross-sectional schematic diagram of a metal chip collection device according to an embodiment of this application;

[0025] Explanation of icon numbers:

[0026] 1. Collection box; 2. Filter tank; 3. Filter plate; 4. Shovel; 5. Flow guide; 6. Overflow plate; 7. Water collection tank; 8. Sedimentation tank; 9. Base plate; 10. First liquid inlet; 11. Circulation pipe; 12. Through hole; 13. First cylinder; 14. Cover; 15. Second liquid inlet; 16. Wave baffle; 17. Debris box; 18. Module; 19. Spray pipe; 20. Nozzle; 21. Chip removal plate; 22. Second cylinder; 23. Elastic soft rubber; 24. Discharge ramp; 25. Filter screen; 26. Support leg; 27. Opening and closing door. Detailed Implementation

[0027] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in this specification of this utility model is for the purpose of describing particular embodiments only and is not intended to limit the utility model. In the following description, the expression "some embodiments" refers to a subset of all possible embodiments; however, it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments and can be combined with each other without conflict.

[0028] It should also be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "inner," "outer," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0029] Example 1

[0030] See attached document Figure 1-8This application provides a metal shavings collection device, including a collection box 1. The collection box 1 is provided with a filter tank 2, and a filter plate 3 is provided at the bottom of the filter tank 2. The filter plate 3 has a plurality of filter holes and is used to collect metal shavings. A scraper 4 is laterally movably connected to the filter tank 2. The front end of the scraper 4 is provided with a blade. Optionally, the scraper 4 is in contact with the surface of the filter plate 3 to push the metal shavings on the filter plate 3 aside for collection, preventing the filter plate 3 from clogging. At the same time, the scraper 4 is provided with a blade to cut off the shavings stuck in the filter holes and make them fall off. A guide shroud 5 is inclined at the bottom of the filter plate 3. The guide shroud 5 is used to guide and collect the coolant filtered by the filter plate 3. An overflow plate 6 is provided inside the collection tank 1. The overflow plate 6 divides the inner wall of the collection tank 1 into a water collection tank 7 and a sedimentation tank 8. The outlet end of the guide shroud 5 is connected to the water collection tank 7. A bottom plate 9 is provided at the bottom of the sedimentation tank 8. The water collection tank is connected to the bottom plate 9. The bottom of the bottom plate 9 is concave and conical to facilitate water collection and sedimentation in the middle and bottom. A circulation pipe 11 with several first liquid inlets 10 passes through the bottom plate 9. The bottom surface of the base plate 9 is higher than the bottom surface of the base plate 9. The circulation pipe 11 is used to recycle and reuse the coolant. The base plate 9 has a through hole 12 with a diameter larger than that of the circulation pipe 11. The circulation pipe 11 passes through the through hole 12. A first cylinder 13 is provided at the bottom of the base plate 9. The cylinder is connected to a gas source through a solenoid valve. The first cylinder 13 is connected to the base plate 9. A cover 14 is fixedly connected to the output end of the first cylinder 13. The cover 14 has a second inlet 15 corresponding to the number and position of the first inlet 10. The contraction of the first cylinder 13 drives the... The sleeve cover 14 descends, bringing its bottom surface into close contact with the surface of the base plate 9. At this time, the first liquid inlet 10 and the second liquid inlet 15 are connected, allowing the coolant in the sedimentation tank 8 to enter the circulation pipe 11 through the liquid inlet. Preferably, the bottom surface of the sleeve cover 14 is provided with a soft rubber layer to increase the sealing performance with the base plate 9. The first cylinder 13 extends, causing the sleeve cover 14 to rise and close the first liquid inlet 10, allowing the sleeve cover 14 to leave the base plate 9 and enabling the through hole 12 to be connected. The coolant and the sediment can then be discharged through the through hole 12.

[0031] During operation, the first cylinder 13 drives the cover 14 to descend and seal the through hole 12. At this time, the first liquid inlet 10 and the second liquid inlet 15 are connected. Metal chips are collected and filtered through the filter tank 2. The scraper 4 pushes and collects the chips to prevent the filter plate 3 from clogging. The guide plate guides the filtered coolant into the water collection tank 7. The coolant in the water collection tank 7 overflows into the sedimentation tank 8 through the overflow plate 6 to settle. The debris settles to the bottom of the bottom plate 9, while the upper layer of coolant flows from the liquid inlet into the circulation pipe 11. When the sedimentation tank 8 needs to be emptied of debris during recycling, the first cylinder 13 is driven to extend, causing the cover 14 to leave the bottom plate 9, thus opening the through hole 12 and closing the first liquid inlet 10. The debris is discharged from the through hole 12. This application uses the guide plate to guide the flow, preventing the coolant from falling directly from the filter plate 3 into the sedimentation tank 8 and causing water ripples that affect sedimentation. The cover 14 enables the coolant and debris to switch discharge paths, making it convenient to use. The water collection tank 7 is used for initial sedimentation, and the overflow plate 6 is used to reduce water ripples and facilitate sedimentation.

[0032] Specifically, the guide plate is provided with a wave-blocking plate 16, which is located between the overflow plate 6 and the side wall of the collection tank 1. The wave-blocking plate 16 divides the liquid surface of the water collection tank 7, reducing the formation of waves caused by the coolant dripping into the water collection tank 7, and facilitating the sedimentation of chips in the water collection tank 7. The water collection tank 7 is provided with chip removal switch doors 27 at both ends for easy manual chip removal.

[0033] Specifically, the bottom of the base plate 9 is provided with a debris box 17, which is sleeved on the circulation pipe 11. The connection between the debris box 17 and the circulation pipe 11 is a sealed connection to prevent water leakage. The debris box 17 is used to collect the sediment discharged from the through hole 12 for convenient unified treatment. The debris box 17 is provided with a discharge port for discharging debris, which makes it convenient for manual discharge of debris. The structure is simple.

[0034] Specifically, the collection box 1 is equipped with a module 18, which is connected to a power source. The shovel 4 is connected to the output end of the module 18. The module 18 drives the shovel 4 to move and push the debris. The structure is simple.

[0035] Example 2

[0036] See attached document Figure 1-8 The difference between this embodiment and embodiment 1 is that the shovel 4 is provided with a spray pipe 19 on its side, the spray pipe 19 is provided with a nozzle 20, the spray pipe 19 is connected to a water tank through a water pump, and high pressure water is pumped out through the spray pipe 19 to wash away the debris on the filter plate 3, avoid clogging and improve filtration efficiency.

[0037] Specifically, the filter plate 3 is hinged to a chip removal plate 21. A second cylinder 22 is provided on the left side of the collection box 1. One end of the second cylinder 22 is hinged to the collection box 1, and the other end is hinged to the far end of the chip removal plate 21. Preferably, there are two second cylinders 22, respectively arranged on both sides to improve stability. The filter plate 3 is provided with an elastic soft rubber 23, which connects the filter plate 3 and the chip removal plate 21. The elastic soft rubber 23 plays a sealing role to prevent water leakage. When collecting metal chips, the second cylinder 22 extends and pushes the chip removal plate 21 to flip upward and fit tightly against the water collection box to prevent water leakage. When chip removal is required, the second cylinder 22 retracts and drives the chip removal plate 21 to rotate downward counterclockwise to form a chip removal port. This drives the module 18 to drive the scraper 4 to push the chips out from the chip removal plate 21. After chip removal, the second cylinder 22 resets, which facilitates chip removal and has a reasonable structure.

[0038] Specifically, the collection box 1 is provided with a discharge ramp 24, which is located on the lower left side of the chip discharge plate 21. When the module 18 drives the shovel 4 to push the debris from the chip discharge plate 21 to the discharge ramp 24, it slides down to the collection point, which is convenient for material discharge and has a simple structure.

[0039] Specifically, a filter screen 25 is provided between the wave baffle 16 and the overflow plate 6. The filter screen 25 further filters the material, thereby reducing the amount of debris entering the sedimentation tank 8 and improving the sedimentation efficiency.

[0040] Specifically, the base plate 9 is provided with support feet 26 for easy installation and transportation.

[0041] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. The protection scope of this utility model should be determined by the protection scope of the stated claims.

Claims

1. A metal shavings collection device, characterized in that, The system includes a collection tank, which has a filter tank with a filter plate at the bottom. A shovel is laterally movably connected to the filter tank. A flow guide is inclined at the bottom of the filter plate. An overflow plate is provided inside the collection tank, which divides the inner wall of the collection tank into a water collection tank and a sedimentation tank. A bottom plate is provided at the bottom of the sedimentation tank. The bottom of the bottom plate is concave and conical. A circulation pipe with several first liquid inlets is provided through the bottom plate. The bottom plate has a through hole with a diameter larger than that of the circulation pipe. A first cylinder is provided at the bottom of the bottom plate. The first cylinder is connected to a cover. The cover has second liquid inlets corresponding to the number and position of the first liquid inlets.

2. The metal shavings collection device according to claim 1, characterized in that, The flow guide is equipped with a wave-damping plate, which is located between the overflow plate and the side wall of the collection box.

3. The metal shavings collection device according to claim 1, characterized in that, The bottom of the base plate is provided with a debris box, which is fitted onto the circulation pipe.

4. The metal shavings collection device according to claim 1, characterized in that, The collection box is equipped with a module, and the shovel is connected to the output end of the module.

5. A metal chip collecting device according to claim 4, characterized in that, The blade is equipped with a spray pipe on its side, and the spray pipe is equipped with nozzles.

6. A metal chip collecting device according to claim 1, characterized in that, The filter plate is hinged to a chip removal plate, and the collection box is equipped with a second cylinder. One end of the second cylinder is hinged to the collection box, and the other end is hinged to the chip removal plate. The filter plate is provided with elastic soft rubber, which is connected to the filter plate and the chip removal plate.

7. A metal chip collecting device according to claim 6, characterized in that, The collection box is equipped with a discharge ramp, which is located on the lower left side of the chip removal plate.

8. A metal chip collecting device according to claim 2, characterized in that, A filter screen is provided between the wave-damping plate and the overflow plate.

9. A metal chip collecting device according to claim 1, characterized in that, The base plate is equipped with support feet.

10. A metal chip collecting device according to claim 6, characterized in that, The water collection tank is equipped with chip removal switches at both ends.

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