Energy-saving processing equipment for pneumatic components

By setting long through slots and drive pulley systems in pneumatic component processing equipment, synchronous grinding of the inner and outer surfaces of pneumatic components is achieved, solving the problems of poor adaptability and high energy consumption of existing equipment, and improving processing efficiency and energy saving effect.

CN224475959UActive Publication Date: 2026-07-10JINAN GEZEZHANTE MACHINERY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINAN GEZEZHANTE MACHINERY CO LTD
Filing Date
2025-06-04
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing pneumatic component processing equipment cannot grind the inner and outer surfaces of components simultaneously, requiring batch operations, which is energy-intensive and has poor adaptability.

Method used

A long slot is provided on the mounting plate on the frame. Combined with the adjusting seat and the grinding rod, the drive pulley and toothed belt are installed through the mounting seat. The synchronous rotation of the grinding rod is achieved by the drive motor. The position is adjusted with the adjusting screw to accommodate different thicknesses.

Benefits of technology

It enables simultaneous grinding of the inner and outer surfaces of components, improving processing efficiency and adaptability, reducing energy consumption, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of energy-saving processing equipment for pneumatic element, including rack, the upper surface one end of the rack is combined with positioning structure and installed, the upper surface other end of the rack is fixedly connected with mounting plate, the side of the mounting plate is equipped with long slot, the inside both ends of the long slot are slidably installed with adjusting seat, the both ends of the adjusting seat are fixedly connected with guide plate, the both sides surface of mounting plate is slidably connected in the guide plate, the both ends of the guide plate are threadedly connected with locking screw, the side surface of mounting plate is tightly connected in the locking screw, supporting shaft is rotatably installed in the inside of the adjusting seat, the one end surface of the supporting shaft is fixedly connected with polishing rod, driven pulley is fixedly installed on the other end of the supporting shaft, and drive pulley can be installed by the mounting seat of side face, can be engaged and positioned to rotate control, it is convenient and stable, beneficial to processing use.
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Description

Technical Field

[0001] This utility model relates to the field of pneumatic component processing, and more specifically, to an energy-saving processing equipment for pneumatic components. Background Technology

[0002] Pneumatic components are devices that perform work by using the force generated by the pressure or expansion of gas. They are machine parts that convert the elastic energy of compressed air into kinetic energy, such as cylinders, pneumatic motors, and steam engines. Pneumatic components are a form of power transmission and also an energy conversion device that uses gas pressure to transmit energy. During the production and processing of pneumatic components, the inner cavity and outer surface of the outer shell need to be polished. The existing methods generally adopt a step-by-step approach, which leads to reduced processing and production efficiency and high labor intensity.

[0003] The utility model patent with authorization announcement number CN 216327404 U discloses an energy-saving processing equipment for pneumatic components, including a base. A processing table is provided on the upper surface of the base. A pneumatic component positioning mechanism is provided on one side of the upper surface of the processing table. A grinding mechanism is provided on one side of the pneumatic component positioning mechanism. The grinding mechanism includes an outer surface grinding component and an inner cavity wall grinding component. The outer surface grinding component includes a lifting rod. A mounting plate is provided at the top of the lifting rod. A grinding surface is provided on the lower surface of the mounting plate. The inner cavity wall grinding component includes an L-shaped mounting plate. A cylinder is provided on the outer side of the L-shaped mounting plate. A grinding drill bit is provided on the inner side of the L-shaped mounting plate. A debris collection groove is provided below the pneumatic component positioning mechanism and inside the base.

[0004] In the above-disclosed structure, the positioning mechanism and the grinding component are connected by the processing table on the base, thereby positioning the component for grinding. However, the long through slot on the mounting plate is missing the alignment adjustment seat and grinding rod, so it cannot be aligned to the external and internal surfaces of the component respectively. Therefore, it cannot be ground synchronously and needs to be processed in batches, which consumes a lot of energy, has a complex process, and poor adaptability, and needs to be improved. Utility Model Content

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide an energy-saving processing equipment for pneumatic components. A long through-slot is provided on the mounting plate at one end of the frame to install an adjustment seat and a grinding rod. This allows for combined installation and positioning, facilitating sliding adjustment for precise grinding, adapting to different thicknesses, and ensuring high efficiency. Furthermore, a drive pulley is mounted on the side mounting seat, allowing for meshing and positioning for rotation control, which is convenient, stable, and beneficial for processing and use.

[0006] To solve the above problems, the present invention adopts the following technical solution.

[0007] An energy-saving processing equipment for pneumatic components includes a frame. A positioning structure is mounted on one end of the upper surface of the frame, and a mounting plate is fixedly connected to the other end of the upper surface of the frame. A long through groove is provided on one side of the mounting plate, and an adjusting seat is slidably mounted on both ends of the long through groove. Guide plates are fixedly connected to both ends of the adjusting seat. The guide plates are slidably connected to the two side surfaces of the mounting plate, and locking screws are threaded to both ends of the guide plates. The locking screws are tightly connected to one side surface of the mounting plate. A support shaft is rotatably mounted inside the adjusting seat. A grinding rod is fixedly connected to one end of the support shaft, and a driven pulley is fixedly mounted on the other end of the support shaft. The grinding rod and the driven pulley are located on opposite sides of the mounting plate.

[0008] Furthermore, a mounting base is slidably mounted on one side surface of the mounting plate, and a drive pulley is rotatably mounted on one side of the mounting base.

[0009] Furthermore, a toothed belt is engaged on the side of the drive pulley, and the toothed belt is engaged with one side surface of the driven pulley.

[0010] Furthermore, a drive motor is mounted on one end of the drive pulley. The drive motor is fixedly mounted on one side surface of the mounting base. The drive pulley is mounted on the mounting base. Combined with the toothed belt and the drive motor, rotation control is possible, thereby engaging the driven pulley to rotate the grinding rod, which facilitates synchronous internal and external grinding, and is energy-saving and efficient.

[0011] Furthermore, a fixing block is fixedly connected to one side of the mounting plate, and the fixing block is located on both sides of the mounting base.

[0012] Furthermore, an adjusting screw is rotatably mounted on the inner side of the fixing block, and the adjusting screw is threaded onto one end of the mounting base.

[0013] Furthermore, there are two grinding rods, which are aligned and connected to one side of the mounting plate. They are located at one end of the positioning structure and are connected to an adjusting screw via a fixing block. The mounting base can be threaded to change its position, thereby tensioning the toothed belt, avoiding loosening and interference, facilitating adjustment and use, and providing high adaptability.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) This solution uses a long through slot on the mounting plate at one end of the frame to install the adjustment seat and the grinding rod. It can be installed and positioned in combination, which is conducive to sliding adjustment of position for grinding. It can adapt to different thicknesses, is precise and efficient. Furthermore, the drive pulley is installed on the side mounting seat, which can be engaged and positioned for rotation control, which is convenient, stable and easy to process.

[0016] (2) The drive pulley is installed by the mounting base. Combined with the toothed belt and the drive motor, it can be rotated and controlled, thereby engaging the driven pulley to rotate the grinding rod, which is conducive to synchronous internal and external grinding, and is energy-saving and efficient.

[0017] (3) By connecting the adjusting screw to the fixed block, the mounting base can be changed by thread drive, thereby tightening the toothed belt, avoiding loosening and interference, making it convenient to adjust and use, and highly adaptable. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial schematic diagram of the mounting plate of this utility model;

[0020] Figure 3 This is a partial structural diagram of the toothed belt connection of this utility model;

[0021] Figure 4 This is a partial structural diagram of the connection between the grinding rod and the adjusting seat of this utility model;

[0022] Figure 5 This is a plan view of the toothed belt connection of this utility model.

[0023] Explanation of the labels in the diagram:

[0024] 1. Frame, 11. Positioning structure, 12. Mounting plate, 13. Long through slot, 14. Adjusting seat, 15. Guide plate, 16. Locking screw, 17. Support shaft, 18. Grinding rod, 19. Driven pulley, 2. Mounting seat, 21. Drive motor, 22. Drive pulley, 23. Toothed belt, 24. Fixing block, 25. Adjusting screw. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 , Figure 2 and Figure 4An energy-saving processing equipment for pneumatic components includes a frame 1. A positioning structure 11 is mounted on one end of the upper surface of the frame 1, and a mounting plate 12 is fixedly connected to the other end of the upper surface of the frame 1. A long slot 13 is provided on one side of the mounting plate 12. Adjusting seats 14 are slidably mounted on both ends of the long slot 13. Guide plates 15 are fixedly connected to both ends of the adjusting seats 14. By sliding the adjusting seats 14 inside the long slot 13, the distance between the two sides can be changed, thereby aligning the installation for convenience and stability. The guide plates 15 are slidably connected to both sides of the mounting plate 12, and locking screws 16 are threaded to both ends of the guide plates 15. By tightening the locking screws 16 against the surface of the mounting plate 12, the position of the adjusting seats 14 can be locked and fixed, ensuring stability and facilitating installation and use. The locking screw 16 is tightly connected to one side surface of the mounting plate 12. The support shaft 17 is rotatably mounted inside the adjusting seat 14. A grinding rod 18 is fixedly connected to one end surface of the support shaft 17, and a driven pulley 19 is fixedly mounted to the other end of the support shaft 17. The grinding rod 18 and the driven pulley 19 are located on both sides of the mounting plate 12. By adjusting the position of the two adjusting seats 14, the position of the two grinding rods 18 can be changed, so that they can be aligned with the outer and inner surfaces of the components respectively. This allows for the grinding of the cylindrical component shell. During the grinding process, the component shell can also be rotated and adjusted, so that the outer and inner surfaces can be ground simultaneously. This facilitates assembly and alignment, controls use, and processing production.

[0027] Please see Figure 3 and Figure 5 A mounting base 2 is slidably mounted on one side surface of the mounting plate 12. A drive pulley 22 is rotatably mounted on one side of the mounting base 2. A toothed belt 23 is engaged with the side of the drive pulley 22. The toothed belt 23 is engaged with one side surface of the driven pulley 19. A drive motor 21 is mounted on one end of the drive pulley 22. The drive motor 21 is fixedly mounted on one side surface of the mounting base 2. The drive pulley is mounted on the mounting base. With the toothed belt and the drive motor, rotation control is possible, thereby engaging the driven pulley to drive the grinding rod to rotate. This facilitates synchronous internal and external grinding, which is energy-saving and efficient. By driving the drive pulley 22 to rotate with the drive motor 21, and engaging the two driven pulleys 19 with the toothed belt 23, the two grinding rods 18 can be rotated synchronously. This allows for synchronous grinding of the outer and inner surfaces of the components without multiple operations, making it convenient, efficient, energy-saving, and suitable for production use.

[0028] Please see Figure 1 and Figure 2A fixing block 24 is fixedly connected to one side of the mounting plate 12. The fixing block 24 is located on both sides of the mounting base 2. An adjusting screw 25 is rotatably installed on the inner side of the fixing block 24. The adjusting screw 25 is threadedly installed at one end of the mounting base 2. There are two grinding rods 18, which are aligned and connected to one side of the mounting plate 12 and to one end of the positioning structure 11. The fixing block is connected to the adjusting screw, which can drive the mounting base to change its position, thereby tensioning the toothed belt, avoiding loosening and interference, facilitating adjustment and use, and having high adaptability. Manually turning the adjusting screw 25 can drive the mounting base 2 to slide along the surface of the mounting plate 12, thereby adjusting the position of the drive pulley 22, which can tension the toothed belt 23, and can compensate for the gap between the two adjusting seats 14, thereby ensuring the stability of the meshing drive, facilitating synchronous control of grinding, saving energy and efficiency, and facilitating combination use. The surface of one end of the mounting base 2 is slidably connected to the surface of the mounting plate 12, which will not cause axial rotation and can ensure the stability of the threaded drive adjustment.

[0029] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An energy-saving processing equipment for pneumatic components, comprising a frame (1), wherein a positioning structure (11) is assembled and installed at one end of the upper surface of the frame (1), and a mounting plate (12) is fixedly connected to the other end of the upper surface of the frame (1), characterized in that: The mounting plate (12) has a long through groove (13) on one side. An adjusting seat (14) is slidably installed at both ends of the long through groove (13). A guide plate (15) is fixedly connected to both ends of the adjusting seat (14). The guide plate (15) is slidably connected to both sides of the mounting plate (12). A locking screw (16) is threaded to both ends of the guide plate (15). The locking screw (16) is tightly connected to one side of the mounting plate (12). A support shaft (17) is rotatably installed inside the adjusting seat (14). A grinding rod (18) is fixedly connected to one end of the support shaft (17). A driven pulley (19) is fixedly installed at the other end of the support shaft (17). The grinding rod (18) and the driven pulley (19) are located on both sides of the mounting plate (12).

2. The energy-saving processing equipment for pneumatic components according to claim 1, characterized in that: A mounting base (2) is slidably mounted on one side surface of the mounting plate (12), and a drive pulley (22) is rotatably mounted on one side of the mounting base (2).

3. The energy-saving processing equipment for pneumatic components according to claim 2, characterized in that: The drive pulley (22) is engaged with a toothed belt (23) on its side, and the toothed belt (23) is engaged with one side surface of the driven pulley (19).

4. The energy-saving processing equipment for pneumatic components according to claim 2, characterized in that: One end of the drive pulley (22) is fitted with a drive motor (21), which is fixedly mounted on one side surface of the mounting base (2).

5. The energy-saving processing equipment for pneumatic components according to claim 1, characterized in that: A fixing block (24) is fixedly connected to one side of the mounting plate (12), and the fixing block (24) is located on both sides of the mounting base (2).

6. The energy-saving processing equipment for pneumatic components according to claim 5, characterized in that: An adjusting screw (25) is rotatably mounted on the inner side of the fixing block (24), and the adjusting screw (25) is threaded onto one end of the mounting base (2).

7. The energy-saving processing equipment for pneumatic components according to claim 1, characterized in that: There are two grinding rods (18), which are aligned and connected to one side of the mounting plate (12) and located at one end of the positioning structure (11).