Automatic assembly jig for filter screen

Abstract

The utility model relates to filter screen assembly technical field discloses filter screen automatic assembly jig, including operation platform, the top of operation platform is installed with jig positioning mode, the inside installation of operation platform has the ejection assembly, the top of operation platform is installed with the protective cover, both sides of protective cover inner wall all are fixedly connected with the mounting plate. The utility model discloses through setting up drive assembly, starts cylinder three, and the product in the product that places through groove is lifted, starts cylinder no.

Description

Technical Field

[0001] This utility model relates to the field of filter assembly technology, and in particular to an automatic filter assembly fixture. Background Technology

[0002] The filter assembly fixture solves efficiency bottlenecks (e.g., 50% faster pump body filter assembly) and quality risks (e.g., glue-free carbon cloth filter assembly) in filter assembly through three core technologies: precision positioning (multi-axis guidance), synchronous pressing (cylinder linkage), and flexible clamping (rubber / magnetic attraction). In the future, with the increasing demand for flexible manufacturing, modular quick-change design and IoT pressure monitoring (real-time feedback of pressing force) will become key upgrade priorities. When selecting a fixture, it is necessary to match the filter material characteristics (plastic / metal / composite layer) with the production line cycle time requirements, prioritizing the fixture's compatibility, expandability, and ease of maintenance.

[0003] However, existing devices require each filter to be placed individually during automatic filter assembly, which necessitates continuous filter placement by the user. Furthermore, the device must be stopped during filter placement, increasing the workload for workers and affecting the continuity of operation. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides an automatic filter assembly fixture.

[0005] This utility model is achieved by the following technical solution: an automatic filter assembly fixture, including an operating table, a fixture positioning mold installed on the top of the operating table, an ejection component installed inside the operating table, a protective cover installed on the top of the operating table, mounting plates fixedly connected to both sides of the inner wall of the protective cover, a track plate fixedly connected between the two mounting plates, and a drive component installed on the surface of the track plate.

[0006] The drive assembly includes two connecting blocks fixedly connected to the front of the track plate, a guide rod installed between the two connecting blocks, a movable seat sleeved on the surface of the guide rod, a cylinder one installed on the surface of the movable seat, a filter vacuum nozzle installed at the bottom of the cylinder one, a cylinder two fixedly connected to the left side of the right connecting block, and the output end of the cylinder two fixedly connected to the right side of the movable seat.

[0007] The ejection assembly includes a stepper servo motor and a rotating rod. The output end of the stepper servo motor is fixedly connected to a pulley A, and a pulley B is sleeved on the surface of the rotating rod. The pulley A and pulley B are connected by a synchronous belt drive. A rotating plate is fixedly connected to the top of the rotating rod, and a cylinder three abuts against the bottom of the rotating plate. A photoelectric switch is installed below the rotating plate, and the bottom of the photoelectric switch is installed on the top of the operating table.

[0008] As a further improvement to the above solution, a connecting frame is fitted onto the surface of the stepper servo motor and the surface of the rotating rod. The top of the connecting frame is fixedly connected to the top of the inner wall of the operating table, ensuring the normal operation of the stepper servo motor and the rotating rod.

[0009] As a further improvement to the above solution, an ejector plate is fixedly connected to the top of the cylinder three, and the surface of the cylinder three is installed on the bottom of the inner wall of the operating table to facilitate the ejection operation of the cylinder three.

[0010] As a further improvement to the above solution, a touch screen is installed on the surface of the control panel, and buttons are also installed on the surface of the control panel to facilitate the adjustment and setting of the device.

[0011] As a further improvement to the above solution, the surface of the rotating plate is provided with equally spaced slots for placing the filter screen.

[0012] As a further improvement to the above solution, the top of the operating table is provided with an opening for the three output ends of the cylinder to pass through, ensuring the normal operation of the three output ends of the cylinder.

[0013] As a further improvement to the above solution, the top of the operating table is provided with a mounting groove, and a rotating bearing is installed inside the mounting groove. The surface of the rotating rod is installed inside the rotating bearing, which ensures the normal operation of the rotating rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, through the setting of a drive component, allows the user to place the product inside the placement slot during use. Cylinder three is activated to lift the product from the slot, followed by activation of cylinder one, which moves the filter vacuum nozzle downwards to contact the product surface. The filter vacuum nozzle then holds the product in place. Cylinder two is then activated, causing cylinder one to move to the right, aligning the product with the jig positioning mold. Cylinder one is then activated again to move the product downwards, allowing it to fall onto the jig positioning mold via the filter vacuum nozzle. Finally, the filter vacuum nozzle is reset, and the stepper servo motor is activated. Under the action of pulleys A and B and the synchronous belt, the rotating plate rotates 90 degrees, switching to another product in the placement slot. This process is repeated, enabling the device to automatically assemble the filter. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the separator and suction conduit of this utility model;

[0018] Figure 3This is a schematic diagram of the structure of the suction connecting pipe, buffer cavity and Y valve of this utility model.

[0019] Explanation of key symbols:

[0020] 1. Operating table; 2. Fixture positioning mold; 3. Protective cover; 4. Mounting plate; 5. Track plate; 6. Connecting block; 7. Guide rod; 8. Moving seat; 9. Cylinder 1; 10. Filter screen vacuum nozzle; 11. Cylinder 2; 12. Stepper servo motor; 13. Rotating rod; 14. Pulley A; 15. Pulley B; 16. Rotating plate; 17. Cylinder 3; 18. Photoelectric switch. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0022] Example:

[0023] Please combine Figure 1-3 This embodiment of an automatic filter assembly fixture includes an operating table 1. The surface of the operating table 1 is equipped with a touch screen and buttons for easy adjustment and setting of the device. A fixture positioning mold 2 is installed on the top of the operating table 1. An ejection assembly is installed inside the operating table 1. A protective cover 3 is installed on the top of the operating table 1. Mounting plates 4 are fixedly connected to both sides of the inner wall of the protective cover 3. A track plate 5 is fixedly connected between the two mounting plates 4. A drive assembly is installed on the surface of the track plate 5.

[0024] The drive assembly is used to move the filter vacuum nozzle 10. The drive assembly includes two connecting blocks 6 fixedly connected to the front of the track plate 5. A guide rod 7 is installed between the two connecting blocks 6. A movable seat 8 is sleeved on the surface of the guide rod 7. A cylinder 9 is installed on the surface of the movable seat 8. The filter vacuum nozzle 10 is installed at the bottom of the cylinder 9. A cylinder 11 is fixedly connected to the left side of the right connecting block 6. The output end of the cylinder 11 is fixedly connected to the right side of the movable seat 8.

[0025] The ejection assembly is used to lift the product. The ejection assembly includes a stepper servo motor 12 and a rotating rod 13. Connecting brackets are fitted onto the surfaces of both the stepper servo motor 12 and the rotating rod 13. The top of the connecting brackets is fixedly connected to the top of the inner wall of the operating table 1, ensuring the normal operation of the stepper servo motor 12 and the rotating rod 13. A pulley A14 is fixedly connected to the output end of the stepper servo motor 12. A mounting slot is provided on the top of the operating table 1, and a rotating bearing is installed inside the mounting slot. The surface of the rotating rod 13 is installed inside the rotating bearing, ensuring the normal operation of the rotating rod 13. A pulley B15 is fitted onto the surface of the rotating rod 13. Pulley A14 and pulley B15 are also fitted onto the surface of the rotating rod 13. B15 are connected by a synchronous belt drive. A rotating plate 16 is fixedly connected to the top of the rotating rod 13. The surface of the rotating plate 16 is provided with slots at equal intervals to facilitate the placement of the filter screen. The bottom of the rotating plate 16 abuts against the cylinder 3 17. The top of the operating table 1 is provided with a through-hole for the output end of the cylinder 3 17 to pass through, ensuring the normal operation of the output end of the cylinder 3 17. The top of the cylinder 3 17 is fixedly connected to an ejector plate. The surface of the cylinder 3 17 is installed on the bottom of the inner wall of the operating table 1 to facilitate the ejection operation of the cylinder 3 17. A photoelectric switch 18 is installed below the rotating plate 16. The bottom of the photoelectric switch 18 is installed on the top of the operating table 1.

[0026] The implementation principle of the automatic filter assembly fixture in this application embodiment is as follows: When using the device, the user places the product inside the placement slot, starts cylinder three 17 to lift the product in the placement slot, then starts cylinder one 9 to move cylinder one 9 downward with the filter vacuum nozzle 10 to fit against the surface of the product, and the filter vacuum nozzle 10 sucks the product in place. Then, cylinder two 11 is started to move cylinder one 9 to the right to align the product with the fixture positioning mold 2. Cylinder one 9 is started to move the product downward, and the filter vacuum nozzle 10 makes the product fall down, placing the product on the fixture positioning mold 2. Finally, the filter vacuum nozzle 2 is reset, and the stepper servo motor 12 is started. Under the action of pulley A14, pulley B15 and synchronous belt, the rotating plate 16 rotates 90 degrees to switch to another product in the placement slot. The above operation is repeated so that the device can automatically complete the automatic assembly of the filter.

[0027] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An automatic filter assembly fixture, characterized in that, The system includes an operating table (1), a fixture positioning mold (2) is installed on the top of the operating table (1), an ejection assembly is installed inside the operating table (1), a protective cover (3) is installed on the top of the operating table (1), mounting plates (4) are fixedly connected to both sides of the inner wall of the protective cover (3), a track plate (5) is fixedly connected between the two mounting plates (4), and a drive assembly is installed on the surface of the track plate (5). The drive assembly includes two connecting blocks (6) fixedly connected to the front of the track plate (5), a guide rod (7) installed between the two connecting blocks (6), a movable seat (8) sleeved on the surface of the guide rod (7), a cylinder (9) installed on the surface of the movable seat (8), a filter vacuum nozzle (10) installed at the bottom of the cylinder (9), a cylinder (11) fixedly connected to the left side of the right connecting block (6), and the output end of the cylinder (11) fixedly connected to the right side of the movable seat (8). The ejection assembly includes a stepper servo motor (12) and a rotating rod (13). The output end of the stepper servo motor (12) is fixedly connected to a pulley A (14). A pulley B (15) is sleeved on the surface of the rotating rod (13). The pulley A (14) and the pulley B (15) are connected by a synchronous belt drive. A rotating plate (16) is fixedly connected to the top of the rotating rod (13). A cylinder three (17) abuts against the bottom of the rotating plate (16). A photoelectric switch (18) is installed below the rotating plate (16). The bottom of the photoelectric switch (18) is installed on the top of the operating table (1).

2. The automatic filter assembly fixture as described in claim 1, characterized in that, The surface of the stepper servo motor (12) and the surface of the rotating rod (13) are both fitted with connecting frames, and the top of the connecting frames is fixedly connected to the top of the inner wall of the operating table (1).

3. The automatic filter assembly fixture as described in claim 1, characterized in that, The top of the cylinder (17) is fixedly connected to an ejector plate, and the surface of the cylinder (17) is mounted on the bottom of the inner wall of the operating table (1).

4. The automatic filter assembly fixture as described in claim 1, characterized in that, The surface of the control panel (1) is equipped with a touch screen and buttons.

5. The automatic filter assembly fixture as described in claim 1, characterized in that, The rotating plate (16) has equally spaced placement slots on its surface.

6. The automatic filter assembly fixture as described in claim 1, characterized in that, The top of the control panel (1) has an opening through which the output end of cylinder three (17) passes.

7. The automatic filter assembly fixture as described in claim 1, characterized in that, The top of the operating table (1) is provided with an installation groove, and a rotating bearing is installed inside the installation groove. The surface of the rotating rod (13) is installed inside the rotating bearing.

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