A composite apparatus for a ceramic-ultra high molecular weight polyethylene fiber composite plate
By combining a screw structure and magnetic clamping with vacuum adsorption technology, the hot pressing process is automatically controlled, solving the contamination problem of ceramic-ultra-high molecular weight polyethylene fiber composite boards in hot pressing equipment, and realizing automated composite and efficient clean production without manual operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENYANG LIGONG UNIV
- Filing Date
- 2025-06-20
- Publication Date
- 2026-07-10
AI Technical Summary
Existing hot-pressing equipment for ceramic-ultra-high molecular weight polyethylene fiber composite boards is easily contaminated by external pollutants during the composite process, affecting the quality of the composite surface.
The position of the feeding frame is adjusted by a screw structure, combined with magnetic clamping and vacuum adsorption technology, to automatically control the hot pressing process, reduce manual operation, improve sealing, and reduce the risk of contamination.
It achieves an automated lamination process that eliminates the need for manual handling, reduces the possibility of the lamination surface being contaminated by external dirt, and improves the cleanliness and efficiency of the lamination equipment.
Smart Images

Figure CN224476617U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyethylene fiber composite board production technology, specifically to a composite equipment for ceramic-ultra-high molecular weight polyethylene fiber composite boards. Background Technology
[0002] Ceramic-ultra-high molecular weight polyethylene fiber composite board is a high-performance composite material, usually composed of a ceramic layer and an ultra-high molecular weight polyethylene fiber layer through a specific process. It has advantages such as high hardness and high strength, good impact resistance, lightweight, wear resistance and corrosion resistance. When bonding polyethylene fiber board and ceramic layer, composite equipment is required.
[0003] In the prior art, patent application number 202322315800.X discloses a fully automatic hot pressing device, including a hot pressing device comprising a mounting frame, a base plate, a hot pressing component, a guide frame, a conveying frame, and a connecting plate. A hydraulic cylinder is bolted to the top of the inner cavity of the mounting frame, and the base plate is bolted to the bottom of the inner cavity of the mounting frame. A sliding groove is formed on the top of the base plate.
[0004] The above-mentioned hot pressing equipment has some problems in actual use. For example, the hot pressing time of a single polyethylene fiber composite board is usually between 30 and 120 minutes. Therefore, a single hot pressing will inevitably involve hot pressing multiple polyethylene fiber composite boards. However, when placing multiple sets of polyethylene fiber composite boards manually, dirt is easily left on the composite surface, causing pollution. To address this, we propose a ceramic-ultra-high molecular weight polyethylene fiber composite board composite equipment. Summary of the Invention
[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a composite equipment for ceramic-ultra-high molecular weight polyethylene fiber composite panels, which reduces the possibility of the composite surface being contaminated by external dirt and can effectively solve the problems in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a composite equipment for ceramic-ultra-high molecular weight polyethylene fiber composite board, including a workbench, a closed frame on the upper side of the workbench, a feed inlet on the lower side of the front side of the closed frame, and a feeding mechanism and a clamping mechanism.
[0007] Feeding mechanism: It includes a fixed block, a first slide rod, a slider, a second limiting slide rod, a limiting telescopic rod, a central mounting block, and a feeding frame. The fixed blocks are fixedly connected to the four corners of the upper surface of the workbench. A first slide rod is symmetrically fixedly connected vertically between every two longitudinally adjacent fixed blocks. A first slide rod is also symmetrically fixedly connected vertically between the left rear fixed block and the right rear fixed block. A slider is slidably connected to the outer arc surface of every two vertically corresponding first slide rods. A second limiting slide rod is fixedly connected between two laterally adjacent sliders. A central mounting block is slidably connected to the middle of the outer arc surface of the second limiting slide rod. A limiting telescopic rod is fixedly connected to the rear side of the central mounting block. The end of the limiting telescopic rod is fixedly connected to the front side of the rear slider. A feeding frame is fixedly connected to the lower surface of the central mounting block.
[0008] Clamping mechanism: It is located inside the material conveyor to reduce the possibility of the composite surface being contaminated by external dirt.
[0009] Furthermore, the workbench is equipped with a controller on its exterior, and the input terminal of the controller is electrically connected to an external power source to control the normal operation of each electrical appliance.
[0010] Furthermore, the feeding mechanism also includes a lead screw and a motor. A lead screw is rotatably connected between the left front slider and the left rear slider at the middle, and a lead screw is also rotatably connected between the left rear slider and the right rear slider at the middle. The external thread surfaces of the two lead screws are respectively threaded to the middle of the sliders located on the same side. Motors are fixedly connected to the rear side of the left rear slider and the right side of the right rear slider, respectively. The output shaft of the left motor is fixedly connected to the rear end of the left lead screw, and the output shaft of the right motor is fixedly connected to the right end of the right lead screw. The input ends of the two motors are electrically connected to the output end of the controller to provide power for position adjustment.
[0011] Furthermore, uniformly distributed guide columns are fixedly connected between the upper surface of the enclosed frame and the upper surface of the workbench. A pressure plate is slidably connected to the outer arc surface of the four guide columns. The lower surface of the pressure plate is provided with a uniformly distributed upper hot pressure plate. A front placement plate is provided on the front side of the workbench. The upper surface of the front placement plate and the upper surface of the workbench are respectively provided with uniformly distributed lower hot pressure rectangular grooves. The lower side wall of the lower hot pressure rectangular groove is provided with a lower hot pressure plate. The upper and lower hot pressure plates are positioned vertically corresponding to each other. A hydraulic cylinder is provided on the upper surface of the enclosed frame. The telescopic end of the hydraulic cylinder is fixedly connected to the middle of the upper surface of the pressure plate. The input ends of the upper and lower hot pressure plates are electrically connected to the output end of the controller. The oil inlet of the hydraulic cylinder is connected to an external oil pump to realize the function of hot pressure composite.
[0012] Furthermore, the clamping mechanism includes a height adjustment frame, a strip electromagnet, an electric suction cup, and a rectangular frame. The upper surface of the conveying frame is equipped with a height adjustment cylinder, and the telescopic end of the height adjustment cylinder is fixedly connected to the height adjustment frame. The lower surface of the height adjustment frame is equipped with a strip electromagnet, and the middle of the height adjustment frame is equipped with evenly distributed electric suction cups. The lower sidewall edges of the five lower hot-pressing rectangular grooves are respectively provided with placement slots, and rectangular frames are placed inside the placement slots. The input ends of the strip electromagnet and the electric suction cup are electrically connected to the output end of the controller, and the air inlet of the height adjustment cylinder is connected to an external air pump to realize the function of clamping materials.
[0013] Furthermore, the lower surface of the feeding rack is provided with uniformly distributed spray nozzles. The input ends of the spray nozzles are electrically connected to the output ends of the controller, and the inlets of the spray nozzles are connected to external adhesive supply equipment through inlet pipes to realize the function of spraying adhesive.
[0014] Furthermore, the lower left side and the lower right side of the enclosed frame are respectively provided with cooling equipment installation ports to realize the function of connecting external cooling equipment.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: The composite equipment for this ceramic-ultra-high molecular weight polyethylene fiber composite board has the following advantages:
[0016] This ceramic-ultra-high molecular weight polyethylene fiber composite board composite equipment uses a screw structure to adjust the lateral and longitudinal positions of the feeding rack. The operator only needs to place the composite material on the upper side of the front placement plate, and then the polyethylene fiber board is placed into the closed frame by magnetic clamping through CNC. The ceramic layer is clamped by suction and placed on the upper surface of the polyethylene fiber board in sequence. Then, the ceramic layer and polyethylene fiber board are composited by hot pressing. There is no need for manual handling of the composite material, and the hot pressing environment is relatively sealed, reducing the possibility of the composite surface being contaminated by external dirt. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the enclosed frame of this utility model;
[0019] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the pressure plate of this utility model;
[0021] Figure 5 This is a schematic diagram of the clamping mechanism of this utility model.
[0022] In the diagram: 1. Workbench, 2. Enclosed frame, 3. Guide column, 4. Pressure plate, 5. Feeding mechanism, 51. Fixing block, 52. First slide bar, 53. Lead screw, 54. Slider, 55. Second limit slide bar, 56. Limit telescopic rod, 57. Middle mounting block, 58. Material conveying frame, 59. Motor, 6. Clamping mechanism, 61. Height adjustment frame, 62. Strip electromagnet, 63. Electric suction cup, 64. Rectangular frame, 7. Lower hot-pressing rectangular groove, 8. Upper hot-pressing plate, 9. Lower hot-pressing plate, 10. Placement groove, 11. Controller, 12. Front placement plate, 13. Spray nozzle, 14. Hydraulic cylinder, 15. Cooling equipment mounting port, 16. Height adjustment cylinder. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 This embodiment provides a technical solution: a composite equipment for ceramic-ultra-high molecular weight polyethylene fiber composite boards, including a workbench 1, a closed frame 2 on the upper side of the workbench 1, and a feed inlet on the lower side of the front side of the closed frame 2. The equipment is characterized by further including a feeding mechanism 5 and a clamping mechanism 6. A controller 11 is provided outside the workbench 1, and the input end of the controller 11 is electrically connected to an external power source. Uniformly distributed guide columns 3 are fixedly connected between the upper surface of the closed frame 2 and the upper surface of the workbench 1. A pressure plate 4 is slidably connected to the outer arc surface of the four guide columns 3. A uniformly distributed upper hot pressing plate 8 is provided on the lower surface of the pressure plate 4. The front side of the workbench 1 is provided with... There is a front placement plate 12. The upper surface of the front placement plate 12 and the upper surface of the workbench 1 are respectively provided with uniformly distributed lower hot pressing rectangular grooves 7. The lower side wall of the lower hot pressing rectangular groove 7 is respectively provided with a lower hot pressing plate 9. The upper hot pressing plate 8 and the lower hot pressing plate 9 are respectively positioned vertically. The upper surface of the closed frame 2 is provided with a hydraulic cylinder 14. The telescopic end of the hydraulic cylinder 14 is fixedly connected to the middle of the upper surface of the pressure plate 4. The input ends of the upper hot pressing plate 8 and the lower hot pressing plate 9 are respectively electrically connected to the output end of the controller 11. The oil inlet of the hydraulic cylinder 14 is connected to an external oil pump. The lower left side and the lower right side of the closed frame 2 are respectively provided with cooling equipment installation ports 15.
[0025] Feeding mechanism 5: It includes a fixed block 51, a first slide bar 52, a slider 54, a second limiting slide bar 55, a limiting telescopic rod 56, a central mounting block 57, and a conveyor frame 58. The fixed blocks 51 are fixedly connected to the four corners of the upper surface of the workbench 1. The first slide bar 52 is symmetrically fixedly connected vertically between every two longitudinally adjacent fixed blocks 51. The first slide bar 52 is also symmetrically fixedly connected vertically between the left rear fixed block 51 and the right rear fixed block 51. A slider 54 is slidably connected to the outer arc surface of every two vertically corresponding first slide bars 52. A second limiting slide bar 55 is fixedly connected between two laterally adjacent sliders 54. The central mounting block 57 is slidably connected to the middle of the outer arc surface of the second limiting slide bar 55. The rear side of the central mounting block 57 is fixedly connected to the middle of the second limiting slide bar 55. A limiting telescopic rod 56 is fixedly connected, and the end of the limiting telescopic rod 56 is fixedly connected to the front side of the rear slider 54. A material conveyor 58 is fixedly connected to the lower surface of the middle mounting block 57. The feeding mechanism 5 also includes a lead screw 53 and a motor 59. A lead screw 53 is rotatably connected between the left front slider 54 and the left rear slider 54, and a lead screw 53 is also rotatably connected between the left rear slider 54 and the right rear slider 54. The external thread surfaces of the two lead screws 53 are respectively threaded to the middle of the sliders 54 located on the same side. Motors 59 are fixedly connected to the rear side of the left rear slider 54 and the right rear slider 54, respectively. The output shaft of the left motor 59 is fixedly connected to the rear end of the left lead screw 53, and the right motor 59 is fixedly connected to the rear side of the right lead screw 54. The output shaft is fixedly connected to the right end of the lead screw 53 on the right side. The input ends of the two motors 59 are electrically connected to the output ends of the controller 11. According to the working requirements, corrugated sleeves can be installed on the front and rear sides of the left slider 54 and the left and right sides of the rear slider 54. The ends of the four corrugated sleeves are fixed to the outer surface of the fixed block 51 located on the same side. The corrugated sleeves seal the external thread surface of the lead screw 53 at the corresponding position and adapt to the expansion and contraction as the slider 54 moves left and right to prevent the external thread of the lead screw 53 from being contaminated. Then the controller 11 can be adjusted to operate the two motors 59. The output shaft of the left motor 59 rotates in both directions, which will drive the left lead screw 53 to rotate in both directions, thereby driving the lead screw 53 to rotate in both directions. The left slider 54 is moved to adjust its position forward and backward, which in turn drives the right slider 54 to adjust its position forward and backward via the second limit slider 55. During this process, the position of the middle mounting block 57 is also adjusted. The limit telescopic rod 56 will adaptively extend and retract during the adjustment. The output shaft of the right motor 59 rotates in both directions, driving the rear slider 54 to adjust its position left and right. This, in turn, guides the left and right adjustment of the middle mounting block 57 via the limit telescopic rod 56. By adjusting the lateral and longitudinal positions of the middle mounting block 57, the lateral and longitudinal positions of the feeding rack 58 are adjusted. At this point, the lateral position of the feeding rack 58 can be adjusted to the center, corresponding to the front and rear positions of the feed inlet. Then, the longitudinal position of the feeding rack 58 is adjusted.This allows it to extend from the feed inlet, with a gap between the upper hot press plate 8 on the left and the upper hot press plate 8 on the right, providing space to accommodate the limiting telescopic rod 56;
[0026] Clamping mechanism 6: Located inside the conveyor frame 58, clamping mechanism 6 includes a height adjustment frame 61, a strip electromagnet 62, an electric suction cup 63, and a rectangular frame 64. A height adjustment cylinder 16 is provided on the upper surface of the conveyor frame 58, with the extension end of the cylinder fixedly connected to the height adjustment frame 61. A strip electromagnet 62 is provided on the lower surface of the height adjustment frame 61, and evenly distributed electric suction cups 63 are provided in the middle of the frame. Placement slots 10 are respectively opened at the lower edge of the five lower side hot-pressing rectangular slots 7, and rectangular frames 64 are placed inside the slots 10. The input ends of the strip electromagnet 62 and the electric suction cups 63 are electrically connected to the output end of the controller 11. An external air pump is connected to the air inlet of the height adjustment cylinder 16 for material conveying. The lower surface of the frame 58 is provided with evenly distributed spray nozzles 13. The input ends of the spray nozzles 13 are electrically connected to the output ends of the controller 11. The inlets of the spray nozzles 13 are connected to external glue supply equipment through inlet pipes. When the laminating equipment is needed, a rectangular frame 64 can be placed inside the frontmost placement slot 10, and then the unlaminated polyethylene fiber composite board can be placed inside the frontmost lower hot-pressing rectangular slot 7. At this time, the external air pump can be adjusted to operate the height adjustment cylinder 16. The telescopic end of the height adjustment cylinder 16 extends, causing the material conveying frame 58 to move downward until the lower surface of the bar electromagnet 62 is in contact with the upper surface of the polyethylene fiber composite board. At this time, the controller 11 can be adjusted to operate the bar electromagnet 62. A magnetic field is generated by the coil of the bar electromagnet 62, magnetizing its core and creating a strong magnetic field that attracts the rectangular frame 64. The polyethylene fiber composite board is positioned between the rectangular frame 64 and the electromagnet 62. At this point, the height adjustment cylinder 16 retracts, resetting the conveyor frame 58. The conveyor frame 58 is then moved to the upper side of the corresponding lower hot-pressing rectangular groove 7 by adjusting its lateral and longitudinal positions. The process is repeated in reverse, placing the polyethylene fiber composite board into the corresponding lower hot-pressing rectangular groove 7 (at this point, the bar electromagnet 62 is de-energized and no longer generates attraction). The controller 11 and external adhesive supply equipment can then be controlled, and the spray nozzle 13 sprays adhesive mist. The coating is sprayed onto the surface of the polyethylene fiber composite board. Then, the above steps are repeated. Polyethylene fiber composite boards are placed inside the four lower hot-pressing rectangular grooves 7 on the rear side, and coating is applied. Then, the height adjustment frame 61 is moved to the front to feed the ceramic layer. Specifically, a ceramic layer of the same size is placed into the frontmost lower hot-pressing rectangular groove 7. The external air pump is then connected, and the height adjustment cylinder 16 operates. The telescopic end of the height adjustment cylinder 16 extends, causing the feeding frame 58 to move downwards until the suction cup of the electric suction cup 63 adheres to the ceramic layer. At this point, the solenoid valve of the electric suction cup 63 opens, and the vacuum pump extracts the air between the suction cup and the ceramic layer, forming a vacuum-sealed cavity. The air pressure inside the cavity is lower than the external atmospheric pressure, generating negative pressure suction force.The ceramic layer is "sucked" onto the suction cup. The above steps are then repeated to move the ceramic layer to the upper surface of the coated polyethylene fiber composite board. The solenoid valve of the electric suction cup 63 is then switched to the inflation state, allowing outside air to enter the sealed chamber. The internal and external air pressures are balanced, the suction force disappears, and the ceramic layer is no longer subject to suction, causing the lower surface of the ceramic layer to adhere to the upper surface of the polyethylene fiber board. This process is repeated until ceramic layers are placed on the upper surfaces of all four coated polyethylene fiber composite boards. The feeding rack 58 is then adjusted to extend its inlet and outlet. The external oil pump is then activated, and the hydraulic cylinder 14 operates, extending its telescopic end and driving the pressure plate 4 downwards until the upper surface of the upper hot pressure plate 8 presses firmly against the upper surface of the polyethylene fiber composite board. At this point, the controller 11 is activated, and the upper and lower hot pressure plates 8 and 9 operate, with current flowing through them. Joule heating is generated during the operation of the resistance wire. This heat is transferred to the surfaces of the upper hot press plate 8 and the lower hot press plate 9 (the upper and lower hot press plates 8 and 9 can be made of chrome-plated steel, with built-in resistance wires and a Teflon coating to prevent excess adhesive from adhering to the surface of the hot press plates), heating them to 150°C. Simultaneously, the hydraulic cylinder 14 provides a pressure of 15 MPa, pressing the upper and lower hot press plates 8 and 9 together for one hour. This allows the adhesive to penetrate the fibers and chemically bond with the ceramic surface, ultimately completing the composite process. At this point, an external cooling device can be installed inside the cooling device mounting port 15, circulating the air inside the closed frame 2 to cool the composite polyethylene fiber composite board. After completing these steps, the magnetic clamping method can be reversed to remove the composite polyethylene fiber composite boards from the device in batches.
[0027] The working principle of the ceramic-ultra-high molecular weight polyethylene fiber composite board composite equipment provided by this utility model is as follows: When the composite equipment is needed, a rectangular frame 64 is placed inside the frontmost placement groove 10, and then the uncomposite polyethylene fiber composite board is placed inside the frontmost lower hot-pressing rectangular groove 7. Then, the controller 11 is adjusted, and the two motors 59 operate. The output shaft of the left motor 59 rotates in both directions, which drives the left lead screw 53 to rotate in both directions, thereby driving the left slider 54 to adjust its position forward and backward. Then, the second limit slide rod 55 drives the right slider 54 to adjust its position forward and backward. During this process, the position of the middle mounting block 57 is also adjusted. During the process, the limiting telescopic rod 56 will adaptively extend and retract, and the output shaft of the motor 59 on the right side will rotate in both directions, driving the slider 54 on the rear side to adjust its left and right position. This, in turn, guides the middle mounting block 57 to adjust its left and right position via the limiting telescopic rod 56. By adjusting the lateral and longitudinal positions of the middle mounting block 57, the lateral and longitudinal positions of the conveyor frame 58 can be adjusted. At this point, the lateral position of the conveyor frame 58 can be adjusted to the center, corresponding to the front and rear positions of the feed inlet. Then, the longitudinal position of the conveyor frame 58 is adjusted so that it extends from the feed inlet. At this time, the externally connected air pump can be activated, and the height adjustment cylinder 16 operates. The telescopic end of the height adjustment cylinder 16 extends, causing the conveyor frame 58 to move downwards until the bar electromagnet 62... The lower surface of the polyethylene fiber composite board is attached to the upper surface of the polyethylene fiber composite board. At this time, the controller 11 can be adjusted, and the bar electromagnet 62 operates. The current passes through the coil of the bar electromagnet 62 to generate a magnetic field, which magnetizes the iron core of the bar electromagnet 62, thereby making the bar electromagnet 62 form a strong magnetic field and attracting the rectangular frame 64. At this time, the polyethylene fiber composite board is located between the rectangular frame 64 and the electromagnet 62. At this time, the extension end of the height adjustment cylinder 16 is reset, which drives the material conveyor 58 to reset. Then, by adjusting the lateral and longitudinal positions of the material conveyor 58, it is moved to the upper side of the corresponding lower hot-pressing rectangular groove 7. Then, the above steps are reversed to place the polyethylene fiber composite board into the corresponding lower hot-pressing rectangular groove 7. Then, the controller can be adjusted. The device 11 and external adhesive supply equipment, the spray nozzle 13 atomizes and sprays the adhesive onto the surface of the polyethylene fiber composite board, and then repeats the above steps. Polyethylene fiber composite boards are placed inside the four lower hot-pressing rectangular grooves 7 on the rear side and coated. Then, the height adjustment frame 61 is moved to the front to perform the ceramic layer feeding operation. Specifically, a ceramic layer of the same size is placed into the front lower hot-pressing rectangular groove 7. The external air pump is then connected, and the height adjustment cylinder 16 operates. The telescopic end of the height adjustment cylinder 16 extends, causing the feeding frame 58 to move downwards until the suction cup of the electric suction cup 63 adheres to the ceramic layer. At this time, the solenoid valve of the electric suction cup 63 opens, and the vacuum pump extracts the air between the suction cup and the ceramic layer, forming a vacuum-sealed cavity.The internal air pressure is lower than the external atmospheric pressure, creating a negative pressure adsorption force that "sucks" the ceramic layer onto the suction cup. The above steps can then be repeated to move the ceramic layer to the upper surface of the coated polyethylene fiber composite board. Then, the solenoid valve of the electric suction cup 63 is switched to the inflation state, allowing outside air to enter the sealed cavity. The internal and external air pressures balance, the adsorption force disappears, and the ceramic layer is no longer subject to adsorption, causing its lower surface to adhere to the upper surface of the polyethylene fiber board. This process is repeated until the upper surfaces of all four coated polyethylene fiber composite boards are covered with ceramic layers. The feeding rack 58 can then be adjusted to extend its inlet and outlet. The external oil pump can then be activated, causing the hydraulic cylinder 14 to operate. The extension end of the hydraulic cylinder 14 extends, driving the pressure plate 4 downwards until the upper surface of the upper hot pressure plate 8 presses firmly against the upper surface of the polyethylene fiber composite board. At this point, the controller 11 operates the upper and lower hot press plates 8 and 9. When current passes through the resistance wires inside the upper and lower hot press plates 8 and 9, Joule heating is generated. This heat is transferred to the surfaces of the upper and lower hot press plates 8 and 9, heating them to 150°C. Simultaneously, the hydraulic cylinder 14 provides a pressure of 15MPa, pressing the upper and lower hot press plates 8 and 9 together for one hour. This allows the adhesive to penetrate the fibers and chemically bond with the ceramic surface, ultimately completing the composite process. At this point, the external cooling equipment can be installed inside the cooling equipment mounting port 15, circulating the air inside the closed frame 2 to cool the composite polyethylene fiber composite board. After completing the above steps, the magnetic clamping method can be reversed to remove the composite polyethylene fiber composite boards from the device in batches.
[0028] It is worth noting that the quartz sand mesh size disclosed in the above embodiments is preferably between 16 and 20 mesh. The core chip of the controller 11 is a single-chip microcomputer, specifically the AT89CS1 model. The motor 59, bar electromagnet 62, electric suction cup 63, upper hot press plate 8, lower hot press plate 9, spray nozzle 13, hydraulic cylinder 14, and height adjustment cylinder 16 can be freely configured according to the actual application scenario. It is recommended that the motor 59 be a servo motor of model 130BL. The bar electromagnet 62 can be customized to the same specification as the size of the polyethylene fiber composite board. For the magnet, it is recommended to use the Z-ESC-70 model electric suction cup 63. The upper and lower hot pressure plates 8 and 9 can be customized according to requirements. For the spray nozzle 13, it is recommended to use the LRA-101 model atomizing automatic spray gun. For the hydraulic cylinder 14, it is recommended to use the HSG series hydraulic cylinder. For the height adjustment cylinder 16, it is recommended to use the XINDESDA25 model cylinder. The controller 11 controls the operation of the motor 59, the bar electromagnet 62, the electric suction cup 63, the upper and lower hot pressure plates 8 and 9, and the spray nozzle 13 using methods commonly used in existing technologies.
[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A composite equipment for ceramic-ultra-high molecular weight polyethylene fiber composite panels, characterized in that, The device includes a workbench (1), a closed frame (2) on the upper side of the workbench (1), and a feed inlet on the lower side of the front side of the closed frame (2). The device is characterized by further including a feeding mechanism (5) and a clamping mechanism (6). Feeding mechanism (5): It includes a fixed block (51), a first slide bar (52), a slider (54), a second limiting slide bar (55), a limiting telescopic rod (56), a middle mounting block (57), and a feeding frame (58). The fixed block (51) is fixedly connected to the four corners of the upper surface of the workbench (1). The first slide bar (52) is symmetrically fixed between every two longitudinally adjacent fixed blocks (51). The first slide bar (52) is also symmetrically fixed between the left rear fixed block (51) and the right rear fixed block (51). A slider (54) is slidably connected to the outer arc surface of the first slider (52) corresponding to the upper and lower positions. A second limiting slider (55) is fixedly connected between two horizontally adjacent sliders (54). A middle mounting block (57) is slidably connected to the middle of the outer arc surface of the second limiting slider (55). A limiting telescopic rod (56) is fixedly connected to the rear side of the middle mounting block (57). The end of the limiting telescopic rod (56) is fixedly connected to the front side of the rear slider (54). A material conveyor (58) is fixedly connected to the lower surface of the middle mounting block (57). Clamping mechanism (6): It is located inside the feeder (58).
2. The composite equipment for a ceramic-ultra-high molecular weight polyethylene fiber composite board according to claim 1, characterized in that: The workbench (1) is equipped with a controller (11) on its exterior, and the input terminal of the controller (11) is electrically connected to an external power source.
3. The composite equipment for a ceramic-ultra-high molecular weight polyethylene fiber composite board according to claim 2, characterized in that: The feeding mechanism (5) also includes a lead screw (53) and a motor (59). A lead screw (53) is rotatably connected between the left front slider (54) and the left rear slider (54) and a lead screw (53) is also rotatably connected between the left rear slider (54) and the right rear slider (54). The external thread surfaces of the two lead screws (53) are respectively threaded to the middle of the slider (54) located on the same side. The rear side of the left rear slider (54) and the right side of the right rear slider (54) are respectively fixedly connected to a motor (59). The output shaft of the left motor (59) is fixedly connected to the rear end of the left lead screw (53), and the output shaft of the right motor (59) is fixedly connected to the right end of the right lead screw (53). The input ends of the two motors (59) are respectively electrically connected to the output end of the controller (11).
4. The composite equipment for a ceramic-ultra-high molecular weight polyethylene fiber composite board according to claim 2, characterized in that: The upper surface of the closed frame (2) is fixedly connected to the upper surface of the workbench (1) with uniformly distributed guide columns (3). The outer arc surfaces of the four guide columns (3) are slidably connected to a pressure plate (4). The lower surface of the pressure plate (4) is provided with a uniformly distributed upper hot pressure plate (8). The front side of the workbench (1) is provided with a front placement plate (12). The upper surface of the front placement plate (12) and the upper surface of the workbench (1) are respectively provided with uniformly distributed lower hot pressure rectangular grooves (7). The lower side wall of the lower hot pressure rectangular groove (7) is respectively provided with a lower hot pressure plate (9). The upper hot pressure plate (8) and the lower hot pressure plate (9) are respectively positioned vertically. The upper surface of the closed frame (2) is provided with a hydraulic cylinder (14). The telescopic end of the hydraulic cylinder (14) is fixedly connected to the middle of the upper surface of the pressure plate (4). The input ends of the upper hot pressure plate (8) and the lower hot pressure plate (9) are respectively electrically connected to the output end of the controller (11). The oil inlet of the hydraulic cylinder (14) is connected to an external oil pump.
5. The composite equipment for a ceramic-ultra-high molecular weight polyethylene fiber composite board according to claim 4, characterized in that: The clamping mechanism (6) includes a height adjustment frame (61), a bar electromagnet (62), an electric suction cup (63), and a rectangular frame (64). The upper surface of the conveying frame (58) is provided with a height adjustment cylinder (16). The telescopic end of the height adjustment cylinder (16) is fixedly connected to the height adjustment frame (61). The lower surface of the height adjustment frame (61) is provided with a bar electromagnet (62). The middle part of the height adjustment frame (61) is provided with evenly distributed electric suction cups (63). The lower side wall edges of the five lower side hot-pressing rectangular grooves (7) are respectively provided with placement grooves (10). The rectangular frames (64) are respectively placed inside the placement grooves (10). The input ends of the bar electromagnet (62) and the electric suction cup (63) are respectively electrically connected to the output end of the controller (11). The air inlet of the height adjustment cylinder (16) is connected to an external air pump.
6. The composite equipment for a ceramic-ultra-high molecular weight polyethylene fiber composite board according to claim 2, characterized in that: The lower surface of the feeding rack (58) is provided with uniformly distributed spray nozzles (13). The input end of the spray nozzles (13) is electrically connected to the output end of the controller (11), and the inlet of the spray nozzles (13) is connected to an external glue supply device through the inlet pipe.
7. The composite equipment for a ceramic-ultra-high molecular weight polyethylene fiber composite board according to claim 1, characterized in that: Cooling equipment installation ports (15) are respectively opened on the lower left side and the lower right side of the enclosed frame (2).