A high wear resistant power conveyor belt

Abstract

The utility model relates to the technical field of conveyer belt discloses a high wear resistance strong conveyer belt, including bottom plate, two vertical boards and conveyer belt body, the outer wall of one side vertical board other side lower extreme is equipped with the mounting groove, one side vertical board front end one side lower extreme outer wall fixedly connected with second fixed plate, the upper end fixedly connected with second servo motor of second fixed plate, one side second servo motor's output penetrates vertical board to the other side of vertical board and is fixedly connected with second driving gear, the inner wall fixedly connected with first connecting rod of second driving gear. In the utility model, through second servo motor drive complex gear tooth belt drive cleaning system, drive a plurality of brush roller collaborative work, through the efficient cleaning can reduce the accumulation of material on the lower surface of conveyer belt, reduce the risk of conveyer belt deviation, skidding, reduce the wear and tear of material to the cylinder and the carrier roller, and keep the conveyer belt clean, avoid the tear or excessive wear caused by material jam.

Description

Technical Field

[0001] This utility model relates to the field of conveyor belt technology, and in particular to a high-strength conveyor belt with high wear resistance. Background Technology

[0002] High-strength, wear-resistant conveyor belts typically use special high-wear-resistant rubber or composite materials as the cover layer, which can effectively resist the scratching and impact of sharp materials, ores, coal and other hard particles, extending their service life. At the same time, their core skeleton material is made of high-strength, low-elongation high-quality fibers (such as steel cables, nylon, polyester, etc.), ensuring that the conveyor belt remains stable when bearing huge weight and tension, and is not easy to break or deform excessively. This type of conveyor belt, which combines excellent wear resistance and strong load-bearing capacity, is particularly suitable for mines, ports, cement plants and other occasions that require long-distance, large-capacity and high-frequency operations. It is a key piece of equipment to ensure continuous production and reduce maintenance costs.

[0003] Traditional conveyor belts typically lack an active and efficient cleaning mechanism, causing materials, dust, or debris to easily adhere to and accumulate on the lower surface of the conveyor belt. As the accumulated material on the lower surface increases uneven friction, traditional conveyor belts are more prone to deviation and slippage, affecting conveying accuracy and efficiency. Furthermore, if the lower surface of the conveyor belt is not cleaned in a timely manner, material jamming can easily occur, which may not only tear the conveyor belt but also lead to excessive wear, shortening the lifespan of the conveyor belt itself.

[0004] Therefore, those skilled in the art have provided a high-strength conveyor belt with high wear resistance to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies and provide a high-strength conveyor belt with high wear resistance. A complex gear and belt drive cleaning system, driven by a second servo motor, enables multiple brush rollers to work collaboratively. This efficient cleaning reduces material accumulation on the lower surface of the conveyor belt, lowering the risk of belt misalignment and slippage, reducing wear on rollers and idlers, and keeping the conveyor belt clean. It also prevents tearing or excessive wear caused by material jamming, thereby extending the service life of the conveyor belt and ensuring the stable operation of the entire conveying system.

[0006] To achieve the above objectives, this utility model provides a high-strength conveyor belt with high wear resistance, comprising a base plate, two vertical plates, and a conveyor belt body. An installation groove is formed on the outer wall of the lower end of the other side of one of the vertical plates. A second fixing plate is fixedly connected to the outer wall of the lower end of one of the front ends of the vertical plate. A second servo motor is fixedly connected to the upper end of the second fixing plate. The output end of the second servo motor passes through the vertical plate to the other side of the vertical plate and is fixedly connected to a second drive gear. A first connecting rod is fixedly connected to the inner wall of the second drive gear. A first brush roller is fixedly connected to the outer wall of the other side of the first connecting rod. The rear end of the second drive gear... A second driven gear is provided, and a third driven gear is provided on the other side of the second driven gear. A second connecting rod is fixedly connected to the inner wall of the second and third driven gears. A second brush roller is fixedly connected to the outer wall of the other side of the second connecting rod. A first toothed belt meshes with the outer wall gears of the second driving gear and the second driven gear. A fourth driven gear is provided at the rear end of the third driven gear. A third connecting rod is fixedly connected to the inner wall of the fourth driven gear. A third brush roller is fixedly connected to the outer wall of the other side of the third connecting rod. A second toothed belt meshes with the outer wall gears of the third and fourth driven gears.

[0007] The above technical solution uses a second servo motor to drive a complex gear and belt transmission cleaning system, which drives multiple brush rollers to work together. Through efficient cleaning, it reduces the accumulation of materials on the lower surface of the conveyor belt, reduces the risk of conveyor belt deviation and slippage, reduces the wear of materials on rollers and idlers, and keeps the conveyor belt clean, avoiding tearing or excessive wear caused by material jamming, thereby extending the service life of the conveyor belt itself and ensuring the stable operation of the entire conveying system.

[0008] Furthermore, the lower ends of the vertical plate are fixedly connected to both sides of the upper surface of the base plate, the upper surface of the base plate has two sliding grooves, the upper surface of the base plate is tightly fitted with a dust collection frame, the lower surface of the dust collection frame is fixedly connected to two sliding plates, the outer walls of the sliding plates are slidably fitted with the inner walls of the sliding grooves, the two sides of the outer wall of the dust collection frame are slidably fitted with the inner walls of the adjacent two sides of the lower end of the vertical plate, and a handle is fixedly connected to the middle of the front outer wall of the dust collection frame;

[0009] Through the above technical solution, the dust collection frame can effectively collect the dust and debris generated during the operation of the conveyor belt. Through the cooperation of the sliding plate and the sliding groove, as well as the sliding contact between the dust collection frame and the side of the vertical plate, the dust collection frame can be easily pulled out or removed from the bottom plate. Users can easily pull out the dust collection frame by the handle to clean or replace the dust, debris or other debris collected inside. This design simplifies the daily maintenance of the equipment and reduces downtime.

[0010] Furthermore, a first fixing plate is fixedly connected to the front end of the outer wall of the other side of the vertical plate. A first servo motor is fixedly connected to the upper surface of the first fixing plate. The output end of the first servo motor on the other side passes through the vertical plate to one side of the vertical plate and is fixedly connected to a first rotating rod. A first driving gear is fixedly connected to both sides of the outer wall of the first rotating rod. A second rotating rod is provided at the rear end of the first rotating rod. A first driven gear is fixedly connected to both sides of the outer wall of the second rotating rod. The outer walls of the first driving gear and the first driven gear are meshed with the inner wall of the conveyor belt body through gears. The outer walls of the first rotating rod and the second rotating rod are rotatably connected to the outer walls of the adjacent two sides of the vertical plate. The outer walls of the conveyor belt body are tightly fitted to the middle of the outer walls of the adjacent two sides of the vertical plate.

[0011] By using the above technical solutions and employing servo motors as the power source, multi-point drive can distribute the driving force more evenly, thereby improving the load-bearing capacity and operational stability of the conveyor belt under high loads.

[0012] Furthermore, a reinforcing plate is tightly fitted to the inner wall of the upper end of the conveyor belt body, and the two sides of the outer wall of the reinforcing plate are fixedly connected to the outer walls of the adjacent sides of the vertical plate, respectively.

[0013] By directly attaching the reinforcing plate to the inner wall of the conveyor belt body, a rigid support structure is added to the critical load-bearing area of ​​the conveyor belt, which improves the conveyor belt's ability to resist tensile, compressive and bending deformation, and ensures the smooth transportation of materials.

[0014] Furthermore, a PLC control panel is fixedly connected to the middle of the outer wall of one side of the vertical plate;

[0015] The above technical solution uses a PLC control panel to control the operation of the entire device.

[0016] Furthermore, an inclined plate is fixedly connected to the front end of the vertical plate, and the outer wall of the upper rear end of the inclined plate slides against the outer wall of the front end of the conveyor belt body.

[0017] The above technical solution effectively guides the material falling from above, ensuring it lands smoothly and accurately at the center of the front end of the conveyor belt, preventing material deviation or scattering.

[0018] Furthermore, the upper ends of the first brush roller, the second brush roller, and the third brush roller are all rotatably attached to the outer wall of the lower end of the conveyor belt body. The other side of the first connecting rod and both sides of the outer wall of the second connecting rod and the third connecting rod are respectively rotatably connected to the outer wall of the lower end of the adjacent sides of the vertical plate. The outer walls of the first brush roller, the second brush roller, and the third brush roller are all rotatably attached to the outer wall of the lower end of the adjacent sides of the vertical plate.

[0019] Through the above technical solution, this design allows the brush roller to be pressed tightly against the lower surface of the conveyor belt, ensuring that the bristles can fully contact and scrape off the materials, dust, or debris adhering to the lower surface of the conveyor belt. In addition, the connecting rod is firmly installed on the vertical plate, providing stable support and a driving foundation for the brush roller, ensuring the smooth operation of the entire cleaning system.

[0020] This utility model has the following beneficial effects:

[0021] This invention proposes a high-strength, wear-resistant conveyor belt. A complex gear and belt drive cleaning system, powered by a second servo motor, enables multiple brush rollers to work collaboratively. This efficient cleaning reduces material accumulation on the lower surface of the conveyor belt, lowering the risk of belt misalignment and slippage, reducing wear on rollers and idlers, and keeping the conveyor belt clean. This prevents tearing or excessive wear caused by material jamming, thereby extending the service life of the conveyor belt and ensuring the stable operation of the entire conveying system. Attached Figure Description

[0022] Figure 1 An isometric view of a high-strength conveyor belt with high wear resistance proposed in this utility model;

[0023] Figure 2 This is a partial isometric view of a high-strength conveyor belt with high wear resistance proposed in this utility model;

[0024] Figure 3 This is a partial structural isometric view of a high-strength conveyor belt with high wear resistance proposed in this utility model;

[0025] Figure 4 This is an exploded view of a portion of the structure of a high-strength conveyor belt with high wear resistance proposed in this utility model;

[0026] Figure 5 This is a partial structural detail of a high-strength conveyor belt with high wear resistance proposed in this utility model.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Base plate; 101. Sliding groove; 2. Vertical plate; 201. PLC control panel; 202. Mounting groove; 203. Reinforcing plate; 204. First fixing plate; 205. Second fixing plate; 206. Inclined plate; 3. Dust collection frame; 301. Sliding plate; 302. Handle; 4. First servo motor; 401. First rotating rod; 402. First driving gear; 403. Second rotating rod; 404. First driven gear; 405. Conveyor belt body; 5. Second servo motor; 501. Second driving gear; 502. First connecting rod; 503. First brush roller; 504. Second driven gear; 505. Third driven gear; 506. Second connecting rod; 507. Second brush roller; 508. First toothed belt; 509. Fourth driven gear; 510. Third connecting rod; 511. Third brush roller; 512. Second toothed belt. Detailed Implementation

[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Reference Figure 1 , Figure 2 and Figure 5This utility model provides a specific embodiment: a high-strength conveyor belt with high wear resistance, including a base plate 1, two vertical plates 2, and a conveyor belt body 405. An installation groove 202 is formed on the outer wall of the lower end of the other side of one vertical plate 2. A second fixing plate 205 is fixedly connected to the outer wall of the lower end of one side of the front end of one vertical plate 2. A second servo motor 5 is fixedly connected to the upper end of the second fixing plate 205. The output end of the second servo motor 5 passes through the vertical plate 2 to the other side of the vertical plate 2 and is fixedly connected to a second drive gear 501. A first connecting rod 502 is fixedly connected to the inner wall of the second drive gear 501. A first brush roller 503 is fixedly connected to the outer wall of the other side of the first connecting rod 502. A second driven gear 504 is provided at the rear end of the second drive gear 501. A third driven gear 505 is provided on the other side of the second driven gear 504. A second connecting rod 506 is fixedly connected to the inner walls of the second driven gear 504 and the third driven gear 505. A second brush roller 507 is fixedly connected to the outer wall of the other side of the 06. The outer wall gears of the second driving gear 501 and the second driven gear 504 mesh with the first toothed belt 508. A fourth driven gear 509 is provided at the rear end of the third driven gear 505. A third connecting rod 510 is fixedly connected to the inner wall of the fourth driven gear 509. A third brush roller 511 is fixedly connected to the outer wall of the other side of the third connecting rod 510. The outer wall gears of the third driven gear 505 and the fourth driven gear 509 mesh with the second toothed belt 512. The complex gear and toothed belt transmission cleaning system is driven by the second servo motor 5, which drives multiple brush rollers to work together. Through efficient cleaning, the accumulation of materials on the lower surface of the conveyor belt is reduced, the risk of conveyor belt deviation and slippage is reduced, the wear of materials on the rollers and idlers is reduced, and the conveyor belt is kept clean. This avoids tearing or excessive wear caused by material jamming, thereby extending the service life of the conveyor belt itself and ensuring the stable operation of the entire conveying system.

[0031] Reference Figure 2 and Figure 4 The lower ends of the vertical plate 2 are fixedly connected to both sides of the upper surface of the base plate 1. Two sliding grooves 101 are opened on the upper surface of the base plate 1. The dust collection frame 3 is tightly attached to the upper surface of the base plate 1. Two sliding plates 301 are fixedly connected to the lower surface of the dust collection frame 3. The outer walls of the sliding plates 301 are slidably attached to the inner walls of the sliding grooves 101. The two sides of the outer walls of the dust collection frame 3 are slidably attached to the inner walls of the adjacent sides of the lower end of the vertical plate 2. A handle 302 is fixedly connected to the middle of the front outer wall of the dust collection frame 3. The dust collection frame 3 can effectively collect dust and debris generated during the operation of the conveyor belt. Through the cooperation of the sliding plates 301 and the sliding grooves 101, and the sliding attachment of the dust collection frame 3 to the side of the vertical plate 2, the dust collection frame 3 can be easily pulled out or removed from the base plate 1. Users can easily pull out the dust collection frame 3 through the handle 302 to clean or replace the dust, debris or other debris collected inside. This design simplifies the daily maintenance of the equipment and reduces downtime.

[0032] Reference Figure 1 , Figure 2 and Figure 3 On the other side of the vertical plate 2, a first fixing plate 204 is fixedly connected to the front end of the outer wall of the other side. A first servo motor 4 is fixedly connected to the upper surface of the first fixing plate 204. The output end of the first servo motor 4 on the other side passes through the vertical plate 2 to one side of the vertical plate 2 and is fixedly connected to a first rotating rod 401. A first driving gear 402 is fixedly connected to both sides of the outer wall of the first rotating rod 401. A second rotating rod 403 is provided at the rear end of the first rotating rod 401. A first driven gear 404 is fixedly connected to both sides of the outer wall of the second rotating rod 403. The outer walls of the first driving gear 402 and the first driven gear 404 are meshed with the inner wall of the conveyor belt body 405 through gears. Both sides of the outer wall of the first and second rotating rods 403 are rotatably connected to the outer walls of the adjacent sides of the vertical plate 2. Both sides of the outer wall of the conveyor belt body 405 are tightly fitted to the middle of the outer walls of the adjacent sides of the vertical plate 2. By using the first servo motor 4 as a power source, multi-point drive can distribute the driving force more evenly, improving the load-bearing capacity and running stability of the conveyor belt under high load. The inner wall of the upper end of the conveyor belt body 405 is tightly fitted with a reinforcing plate 203. Both sides of the outer wall of the reinforcing plate 203 are fixedly connected to the outer walls of the adjacent sides of the vertical plate 2. By directly fitting the reinforcing plate 203 to the inner wall of the conveyor belt body 405, it is equivalent to adding a rigid support structure in the key load-bearing area of ​​the conveyor belt. The conveyor belt's resistance to tensile, compressive, and bending deformation is improved, ensuring smooth material transport. A PLC control panel 201 is fixedly connected to the middle of the outer wall of one side of the vertical plate 2. The PLC control panel 201 is used to control the operation of the entire device. An inclined plate 206 is fixedly connected to the front end of the vertical plate 2. The outer wall of the upper rear end of the inclined plate 206 slides against the outer wall of the front end of the conveyor belt body 405. The inclined plate 206 can effectively guide the material falling from above, making it fall smoothly and accurately at the center of the front end of the conveyor belt body 405, preventing material deviation or scattering. The upper ends of the first brush roller 503, the second brush roller 507, and the third brush roller 511 are all attached to the conveyor belt. The outer wall of the lower end of the main body 405 is rotatably fitted. The other side of the first connecting rod 502 and both sides of the outer wall of the second connecting rod 506 and the third connecting rod 510 are rotatably connected to the outer wall of the lower end of the adjacent sides of the vertical plate 2. The outer walls of the first brush roller 503, the second brush roller 507 and the third brush roller 511 are rotatably fitted to the outer wall of the lower end of the adjacent sides of the vertical plate 2. This design allows the brush rollers to be pressed tightly against the lower surface of the conveyor belt, ensuring that the bristles can fully contact and scrape off the materials, dust or debris adhering to the lower surface of the conveyor belt. In addition, the connecting rods are firmly installed on the vertical plate 2, providing stable support and driving foundation for the brush rollers, ensuring the smooth operation of the entire cleaning system.

[0033] Working principle: First, the material is guided and smoothly unloaded onto the front end of the conveyor belt body 405 by the inclined plate 206 fixed at the front end. Then, the first servo motor 4 on the other side vertical plate 2 starts, driving the first driving gear 402 and the first driven gear 404 on the first rotating rod 401 and the second rotating rod 403 to rotate. These gears mesh with the inner wall of the conveyor belt, thereby driving the conveyor belt body 405 to start moving from multiple points. At the same time, the first brush roller 503 under the conveyor belt also rotates due to meshing and begins cleaning. Meanwhile, the second servo motor 5 on the same side vertical plate 2 also starts working, driving the complex gear and belt transmission system, multiple driven gears, and two toothed belts. This, in turn, drives multiple connecting rods and their brush rollers to rotate synchronously. These three brush rollers are closely attached to the lower surface of the conveyor belt for efficient cleaning, removing adhering materials and dust. These debris fall into the dust collection frame 3 below. During the process of the conveyor belt carrying materials, the upper reinforcing plate 203 provides additional structural support to ensure its strength and stability. The entire process is uniformly controlled by the PLC control panel 201. After the material is stably transported to the destination, the conveyor belt stops, and the dust collection frame 3 can be pulled out for cleaning through the sliding groove 101. In this way, the equipment achieves efficient and stable material transportation, and through active cleaning and structural reinforcement, ensures the long service life and low maintenance of the conveyor belt.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-strength conveyor belt with high wear resistance, comprising a base plate (1), two vertical plates (2), and a conveyor belt body (405), characterized in that: A mounting groove (202) is provided on the outer wall of the lower end of the other side of the vertical plate (2) on one side. A second fixing plate (205) is fixedly connected to the outer wall of the lower end of the front end of the vertical plate (2) on one side. A second servo motor (5) is fixedly connected to the upper end of the second fixing plate (205). The output end of the second servo motor (5) on one side passes through the vertical plate (2) to the other side of the vertical plate (2) and is fixedly connected to a second drive gear (501). A first connecting rod (502) is fixedly connected to the inner wall of the second drive gear (501). A first brush roller (503) is fixedly connected to the outer wall of the other side of the first connecting rod (502). A second driven gear (504) is provided at the rear end of the second drive gear (501). A third driven gear is provided on the other side of the second driven gear (504). A wheel (505), a second connecting rod (506) is fixedly connected to the inner wall of the second driven gear (504) and the third driven gear (505), a second brush roller (507) is fixedly connected to the outer wall of the other side of the second connecting rod (506), a first toothed belt (508) meshes with the outer wall gears of the second driving gear (501) and the second driven gear (504), a fourth driven gear (509) is provided at the rear end of the third driven gear (505), a third connecting rod (510) is fixedly connected to the inner wall of the fourth driven gear (509), a third brush roller (511) is fixedly connected to the outer wall of the other side of the third connecting rod (510), and a second toothed belt (512) meshes with the outer wall gears of the third driven gear (505) and the fourth driven gear (509).

2. The high-strength conveyor belt with high wear resistance according to claim 1, characterized in that: The lower ends of the vertical plate (2) are fixedly connected to both sides of the upper surface of the base plate (1). Two sliding grooves (101) are opened on the upper surface of the base plate (1). A dust collection frame (3) is tightly attached to the upper surface of the base plate (1). Two sliding plates (301) are fixedly connected to the lower surface of the dust collection frame (3). The outer walls of the sliding plates (301) are slidably attached to the inner walls of the sliding grooves (101). The two sides of the outer wall of the dust collection frame (3) are slidably attached to the inner walls of the adjacent sides of the lower end of the vertical plate (2). A handle (302) is fixedly connected to the middle of the outer wall of the front end of the dust collection frame (3).

3. The high-strength conveyor belt with high wear resistance according to claim 1, characterized in that: On the other side of the vertical plate (2), a first fixing plate (204) is fixedly connected to the front end of the outer wall of the other side. A first servo motor (4) is fixedly connected to the upper surface of the first fixing plate (204). The output end of the first servo motor (4) on the other side passes through the vertical plate (2) to one side of the vertical plate (2) and is fixedly connected to a first rotating rod (401). A first driving gear (402) is fixedly connected to both sides of the outer wall of the first rotating rod (401). A second rotating rod is provided at the rear end of the first rotating rod (401). 403), the outer walls of the second rotating rod (403) are fixedly connected to the first driven gear (404) on both sides. The outer walls of the first driving gear (402) and the first driven gear (404) are meshed with the inner wall of the conveyor belt body (405) through gears. The outer walls of the first rotating rod (401) and the second rotating rod (403) are rotatably connected to the outer walls of the adjacent sides of the vertical plate (2). The outer walls of the conveyor belt body (405) are tightly fitted to the middle of the outer walls of the adjacent sides of the vertical plate (2).

4. The high-strength conveyor belt with high wear resistance according to claim 1, characterized in that: The inner wall of the upper end of the conveyor belt body (405) is tightly fitted with a reinforcing plate (203), and the two sides of the outer wall of the reinforcing plate (203) are respectively fixedly connected to the outer walls of the adjacent sides of the vertical plate (2).

5. A high-strength conveyor belt with high wear resistance according to claim 1, characterized in that: A PLC control panel (201) is fixedly connected to the middle of the outer wall of one side of the vertical plate (2).

6. The high-strength conveyor belt with high wear resistance according to claim 1, characterized in that: The front end of the vertical plate (2) is fixedly connected to an inclined plate (206), and the outer wall of the upper rear end of the inclined plate (206) slides against the outer wall of the front end of the conveyor belt body (405).

7. A high-strength conveyor belt with high wear resistance according to claim 1, characterized in that: The upper ends of the first brush roller (503), the second brush roller (507) and the third brush roller (511) are rotatably attached to the outer wall of the lower end of the conveyor belt body (405). The other side of the first connecting rod (502) and both sides of the outer wall of the second connecting rod (506) and the third connecting rod (510) are rotatably connected to the outer wall of the lower end of the adjacent sides of the vertical plate (2). Both sides of the outer wall of the first brush roller (503), the second brush roller (507) and the third brush roller (511) are rotatably attached to the outer wall of the lower end of the adjacent sides of the vertical plate (2).

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