A processing heat insulation cotton attaching device for ground assembled module

By combining the material gripping device with the conveying drive device, and using adjustable suction cups and toothed belts, the insulation cotton can be automatically and precisely attached, solving the problem of low slurry flatness caused by traditional manual placement, and improving the quality and production efficiency of the prefabricated modules.

CN224477658UActive Publication Date: 2026-07-10宿迁市科众联新材料科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
宿迁市科众联新材料科技有限公司
Filing Date
2025-08-15
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

In traditional prefabricated modules, the manual placement of insulation cotton results in low surface flatness after the slurry solidifies, affecting product quality and construction period.

Method used

The device employs a material gripping device in conjunction with a conveyor drive, utilizing adjustable suction cups and toothed belts to achieve automated and high-precision application of insulation cotton. The combined design of a rotating motor and a telescopic cylinder ensures precise control of the suction cup position and suction force.

Benefits of technology

It achieves high precision, stability, and automated application of thermal insulation cotton, improving the accuracy and efficiency of operation, adapting to thermal insulation cotton materials of different specifications and shapes, and reducing slippage or loosening.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a processing and insulation cotton attaching device for ground-mounted prefabricated modules. It includes a support frame with rotating bearings on both sides of the upper end. A conveying drive device is connected to the rotating bearings and is fixedly connected to the support frame. A material gripping device is located at the upper end of the support frame. Several insulation board loading boxes are mounted on the conveying drive device. The conveying drive device includes two fixed plates, both fixed to both sides of the support frame. A first rotating motor is located between the fixed plates. A rotating gear is located at the output end of the first rotating motor. Belt pulleys are located on both sides of the upper end of the rotating gear. Toothed belts are mounted on the rotating gear, belt pulleys, and rotating bearings. The advantages of this product are: the cooperation between the material gripping device and the conveying drive device enables precise gripping and positioning of the insulation cotton; the combination of the toothed belts and rotating bearings achieves high-precision automated insulation material attachment, ensuring accuracy and stability in each operation.
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Description

Technical Field

[0001] This utility model relates to the field of prefabricated module technology, and in particular to a processing and insulation cotton attaching device for ground prefabricated modules. Background Technology

[0002] In modern industrial production, especially in the construction industry, the processing and assembly technology of thermal insulation materials plays a crucial role in improving the energy-saving performance of buildings and reducing energy consumption. The use of thermal insulation materials, especially the processing and assembly of thermal insulation cotton, has become an important part of building energy conservation. With the continuous improvement of building energy conservation requirements, the processing precision and efficiency requirements of thermal insulation materials are also increasing. Especially in the production process of ground prefabricated modules, the application precision and operational efficiency of thermal insulation cotton directly affect the quality and construction period of the final product. Utility Model Content

[0003] The purpose of this invention is to solve the problem that in traditional prefabricated modules, the insulation cotton is placed manually into the mixed prefabricated module, which results in unevenness of the insulation cotton in the mixed slurry and low surface flatness after the slurry module has solidified.

[0004] This utility model achieves the above objectives through the following technical solutions:

[0005] A processing and insulation cotton attaching device for ground-mounted prefabricated modules includes a first support frame. Rotary bearings are installed on both sides of the upper end of the first support frame. A conveying drive device is connected to the rotary bearings and is fixedly connected to the first support frame. A material gripping device is installed at the upper end of the first support frame. Several insulation board loading boxes are installed on the conveying drive device. The conveying drive device includes two fixed plates, both fixed to both sides of the first support frame. A first rotary motor is installed between the fixed plates. A rotary gear is installed at the output end of the first rotary motor. Belt pulleys are installed on both sides of the upper end of the rotary gear. Toothed belts are installed on the rotary gear, belt pulleys, and rotary bearings. The material gripping device can accurately grip and fix the insulation cotton, ensuring accurate positioning and attachment. Combined with the operation of the conveying drive device, automated and high-precision insulation material attachment can be achieved. The use of toothed belts and the configuration of rotary bearings help maintain precise mechanical transmission, thereby ensuring the accuracy of each insulation cotton attachment operation.

[0006] Furthermore, the material gripping device includes a second support frame, with a slide rail slider moving device mounted on the upper end of the second support frame. A rack is mounted on the inner side of one end of the second support frame. A fixed connecting plate is fixedly connected to the slide rail slider moving device. A second rotating motor is mounted on the upper end of the fixed connecting plate. A telescopic cylinder is mounted on the side adjacent to the second rotating motor. A suction cup fixing plate is mounted on the output end of the telescopic cylinder. Suction cups are mounted at all four corners of the suction cup fixing plate. Through the cooperation of the slide rail slider moving device and the rack, the material gripping device can achieve precise adjustment of the position of the suction cup fixing plate, ensuring that the suction cup can stably adsorb and grip the insulation cotton. The combined design of the second rotating motor and the telescopic cylinder allows the suction cup fixing plate to be automatically adjusted as needed, precisely controlling the suction force and position of the suction cup. This design can be flexibly adjusted according to different specifications and types of insulation cotton to adapt to different production needs. The placement of the suction cups at the four corners can evenly distribute the suction force, ensuring that the suction cups will not deviate during the gripping process, thereby enhancing the gripping ability of insulation materials of different shapes and sizes and reducing slippage or loosening during the gripping process.

[0007] Furthermore, the suction cup is an adjustable suction cup, used to adapt to insulation cotton materials of different sizes.

[0008] Furthermore, the output end of the second rotating motor is provided with a gear that is connected to the rack for lateral movement of the material gripping device, so as to facilitate gripping the insulation cotton and placing it into the insulation board material box.

[0009] Compared with the prior art, the beneficial effects of this utility model are:

[0010] 1. The combination of the material gripping device and the conveyor drive device can accurately grip and position the insulation cotton. Combined with the configuration of toothed belt and rotating bearing, it can achieve high-precision automated application of insulation material, ensuring the accuracy and stability of each operation.

[0011] 2. The suction cup is designed with adjustable suction power to adapt to insulation materials of different sizes and specifications. Combined with the combination design of the second rotating motor and telescopic cylinder, the position and suction power of the suction cup can be flexibly adjusted according to production needs to adapt to insulation materials of different shapes and types.

[0012] 3. Suction cups are installed at all four corners of the suction cup, which can evenly distribute the suction force, ensure that the gripping process will not be tilted, improve the gripping effect, reduce the phenomenon of slippage or loosening during the gripping process, and improve the overall work efficiency and reliability. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the present invention; Figure 2 This is a schematic diagram of the conveying drive device of this utility model;

[0014] Figure 3 This is a schematic diagram of the material gripping device of this utility model.

[0015] In the figure, 1-first support frame, 3-rotating bearing, 2-conveying drive device, 4-grabbing device, 5-insulated board material box, 21-fixed plate, 22-first rotating motor, 23-rotating gear, 24-belt rotating wheel, 25-toothed belt, 41-second support frame, 42-slide rail slider moving device, 43-rack, 44-fixed connecting plate, 45-second rotating motor, 46-telescopic cylinder, 47-suction cup fixing plate, 48-suction cup. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Combination Figure 1-3 As shown, a processing and insulation cotton attaching device for ground-mounted prefabricated modules includes a first support frame 1. Rotary bearings 3 are provided on both sides of the upper end of the first support frame 1. A conveying drive device 2 is connected to the rotary bearings 3 and is fixedly connected to the first support frame 1. A material gripping device 4 is provided on the upper end of the first support frame 1. Several insulation board loading boxes 5 are provided on the conveying drive device 2. The conveying drive device 2 includes two fixing plates 21, both fixed to both sides of the first support frame 1. A first rotary electric... The machine 22 has a rotating gear 23 at its output end. Both sides of the upper end of the rotating gear 23 are equipped with belt pulleys 24. The rotating gear 23, belt pulleys 24, and rotating bearing 3 are equipped with toothed belts 25. The material gripping device can accurately grip and fix the insulation cotton, ensuring the accurate positioning and attachment of the insulation cotton. Combined with the operation of the conveying drive device, it can realize automated and high-precision insulation material attachment. The use of toothed belts and the configuration of rotating bearings help to maintain precise mechanical transmission, thereby ensuring the accuracy of each insulation cotton attachment operation.

[0018] The material gripping device 4 includes a second support frame 41, with a slide rail slider moving device 42 mounted on the upper end of the second support frame 41. A rack 43 is mounted on the inner side of one end of the second support frame 41. A fixed connecting plate 44 is fixedly connected to the slide rail slider moving device 42. A second rotary motor 45 is mounted on the upper end of the fixed connecting plate 44. A telescopic cylinder 46 is mounted on the side adjacent to the second rotary motor 45. A suction cup fixing plate 47 is mounted on the output end of the telescopic cylinder 46. Suction cups 48 are mounted at each of the four corners of the suction cup fixing plate 47. Through the cooperation of the slide rail slider moving device and the rack, the material gripping device can achieve precise adjustment of the position of the suction cup fixing plate, ensuring that the suction cups can stably adsorb and grip the insulation cotton. The second rotary motor and the telescopic cylinder... The combined design allows the suction cup fixing plate to be automatically adjusted as needed, precisely controlling the suction force and position of the suction cup. This design can be flexibly adjusted according to different specifications and types of insulation cotton to adapt to different production needs. The four corners of the suction cup can evenly distribute the suction force, ensuring that the suction cup will not deviate during the gripping process, thereby enhancing the gripping ability of insulation materials of different shapes and sizes and reducing slippage or loosening during the gripping process. The suction cup 48 is an adjustable suction cup to adapt to insulation cotton materials of different sizes. The output end of the second rotating motor 45 is equipped with a gear and rack 43 for lateral movement of the gripping device 4, which facilitates the gripping of insulation cotton and its placement into the insulation board carrier box 5.

[0019] Working principle: The conveying drive device conveys the insulation board carrier box 5 on the support frame through the rotating bearing and toothed belt 25. The first rotating motor 22 drives the toothed belt through the rotating gear 23 and belt rotating pulley 24 to ensure the accurate transmission of the insulation board carrier box. The conveying drive device can realize automated and high-precision material conveying and ensure the precise positioning of the insulation cotton. The material gripping device 4 is composed of the second support frame 41 and the slide rail slider moving device 42. It can achieve precise lateral movement through the cooperation of the rack 43 and the second rotating motor 45. Driven by the second rotating motor, combined with the telescopic cylinder 46, the height and angle of the suction cup fixing plate 47 can be adjusted, thereby precisely controlling the adsorption force and position of the suction cup 48. The suction cup 48 has an adjustable suction function, which can flexibly adjust the suction force according to the size and shape of the insulation cotton, ensuring that different types and specifications of insulation cotton can be firmly adsorbed. After the suction cup stably adsorbs the insulation cotton, the material gripping device, through the coordinated action of the slide rail slider moving device, rack and pinion and motor, enables the suction cup fixing plate to be precisely adjusted in position and accurately place the insulation cotton into the insulation board material box 5.

[0020] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0021] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A processing and insulation cotton attaching device for ground-mounted prefabricated modules, comprising a first support frame (1), characterized in that: The first support frame (1) is provided with rotating bearings (3) on both sides of the upper end. A conveying drive device (2) is connected to the rotating bearing (3). The conveying drive device (2) is fixedly connected to the first support frame (1). A material gripping device (4) is provided at the upper end of the first support frame (1). A number of insulation board material boxes (5) are provided on the conveying drive device (2). The conveying drive device (2) includes two fixing plates (21). The two fixing plates (21) are fixed to both sides of the first support frame (1). A first rotating motor (22) is provided between the fixing plates (21). A rotating gear (23) is provided at the output end of the first rotating motor (22). A belt rotating wheel (24) is provided on both sides of the upper end of the rotating gear (23). A toothed belt (25) is provided on the rotating gear (23), the belt rotating wheel (24) and the rotating bearing (3).

2. The insulation cotton attaching device for ground-mounted prefabricated modules according to claim 1, characterized in that: The material gripping device (4) includes a second support frame (41), a slide rail slider moving device (42) is provided on the upper end of the second support frame (41), a rack (43) is provided on the inner side of one end of the second support frame (41), a fixed connecting plate (44) is fixedly connected to the slide rail slider moving device (42), a second rotating motor (45) is provided on the upper end of the fixed connecting plate (44), a telescopic cylinder (46) is provided on the side adjacent to the second rotating motor (45), a suction cup fixing plate (47) is provided at the output end of the telescopic cylinder (46), and suction cups (48) are provided at the four corners of the suction cup fixing plate (47).

3. The insulation cotton attaching device for ground-mounted prefabricated modules according to claim 2, characterized in that: The suction cup (48) is an adjustable suction cup used to adapt to different sizes of thermal insulation cotton materials.

4. The insulation cotton attaching device for ground-mounted prefabricated modules according to claim 3, characterized in that: The output end of the second rotating motor (45) is equipped with a gear that is connected to the rack (43) for lateral movement of the material grabbing device (4) to facilitate grabbing the insulation cotton and placing it into the insulation board material box (5).