A full inspection machine for staplers
By using flexible and adaptive clamping components and a precise positioning structure, the problem of unstable fixation in the inspection of irregularly shaped staplers was solved. This achieved stable clamping of irregular staplers and reliability of inspection results, thus improving the applicability and accuracy of the inspection equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAXING ZHIXING TECH CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-10
AI Technical Summary
Existing stapler inspection machines cannot adaptively adjust to the irregular shapes of staplers, such as curved surfaces, protrusions, or depressions. This results in the pressure plate not fitting completely against the stapler surface, causing instability during the inspection process, affecting the accurate measurement of the tension sensor, and causing deviations in the test data.
The clamping assembly includes clamping posts, positioning blocks, and tension springs. The clamping force is adjusted through a flexible and adaptive method. Combined with the moving and merging components, it achieves precise positioning and stable clamping of irregular staplers, ensuring tight fit at all contact points. The threaded drive and guide structure improve positioning accuracy and stability.
It achieves stable clamping and precise positioning of irregular staplers, improves the reliability of test results and the versatility of the equipment, and ensures the stability and accuracy of the test process.
Smart Images

Figure CN224480575U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of anastomosis device testing technology, and specifically relates to an anastomosis device full inspection machine. Background Technology
[0002] The stapler inspection machine is a key piece of equipment for ensuring the quality of staplers. It is mainly used for comprehensive inspection of the stapler, accurately checking the condition of the titanium staples within the stapler cartridge, thus preventing serious complications such as postoperative bleeding and anastomotic leakage caused by staple dislodgement or missing staples. Its working principle varies; some devices use image recognition technology to meticulously process the acquired images of the stapler and determine the assembly status of the titanium staples within the cartridge; others use electrical testing contacts that work with the staples to form an equivalent capacitance circuit or switching circuit, detecting the integrity of the staple embedding based on the measured capacitance value or circuit status. The stapler inspection machine boasts high efficiency and accuracy, greatly improving production efficiency, effectively guaranteeing product quality, and strengthening the defense for medical safety.
[0003] Announcement No. "CN221667139U" discloses a cutting stapler activation force detection device, including a detection platform. A positioning plate and a fixing column are fixedly installed on the surface of the detection platform. This cutting stapler activation force detection device, through the inclusion of a control component, uses a hydraulic rod to push a moving block to slide along the inner wall of the fixing column. A bracket fixed to the surface of the moving block drives a support frame to slide. When it descends to a suitable distance, a pressure plate abuts against the surface of the stapler. A vertical rod fixed to the surface of the pressure plate moves upward under the support of a spring. A horizontal rod abuts against the tangent of the moving rod during its movement. The moving rod moves under the support of a spring and engages a locking rod in a slot on the surface of the fixing column. By restricting the downward movement of the bracket through the locking block, this device can handle staplers of different sizes while avoiding excessive force that could damage the stapler.
[0004] While the aforementioned utility model uses a locking block to restrict the downward movement of the support, thus avoiding damage to the stapler due to excessive force applied while handling staplers of different sizes, the irregular shape of the stapler and the fixed structure of the pressure plate in the device prevent it from adaptively adjusting to the curved, protruding, or concave surfaces of the stapler. This results in the pressure plate not fully adhering to the stapler surface. This incomplete fit causes instability in the stapler during testing, leading to displacement or shaking. Consequently, it affects the accurate measurement of the excitation force by the tension sensor, resulting in biased test data that fails to accurately reflect the actual performance of the stapler. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a full inspection machine for staplers.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A stapler inspection machine includes an inspection machine body, a display screen and control buttons installed on one side of the inspection machine body, a moving component installed on the other side of the inspection machine body, a mounting frame installed on one side of the inspection machine body via a moving seat, an electric push rod installed on the top of the mounting frame, a lifting seat fixedly connected to the telescopic end of the electric push rod, an electrical testing contact installed at the bottom of the lifting seat, clamping seats symmetrically slidably connected to the top of the inspection machine body, clamping components symmetrically installed on one side of the clamping seats, and a merging component installed inside the inspection machine body;
[0008] As a preferred technical solution, the clamping assembly includes through holes, clamping posts, positioning blocks, and tension springs. Through holes are symmetrically arranged at equal intervals on one side of the clamping seat. Clamping posts are slidably connected inside the through holes. A positioning block is fixedly connected to one end of each clamping post, and the other end of the clamping post is arc-shaped. A tension spring is fixedly connected to one side of the positioning block, and the other end of the tension spring is fixedly connected to the clamping seat. The tension spring is sleeved on the outside of the clamping post. It can dynamically adjust the clamping force in real time according to the shape and size of different parts of the stapler, ensuring a tight fit at all contact points. This avoids damage to the instrument due to excessive clamping and prevents instability due to insufficient pressure. It achieves precise positioning and stable clamping of irregular staplers in a flexible and adaptive manner, effectively ensuring the stability of the instrument and the reliability of the test results during stapler testing.
[0009] As a preferred technical solution, the clamping end of the clamping column is glued with an anti-slip pad. The surface of the anti-slip pad is provided with anti-slip protrusions. The anti-slip pad is made of soft rubber, which can increase the friction with the surface of the stapler to prevent slippage, and can also avoid damage to the irregular surface of the stapler through its own flexibility, thus achieving the dual effect of stable clamping and instrument protection.
[0010] As a preferred technical solution, the moving component includes a lead screw, a guide rod, a moving block, and a first drive motor. A fixed block is symmetrically fixedly connected to one side of the testing machine body. Guide rods are symmetrically fixedly connected to the fixed blocks, and a lead screw is rotatably connected to each of the fixed blocks. A moving block is sleeved on the outer side of the guide rod and the lead screw. The top of the moving block is fixedly connected to the bottom of the mounting frame. A first drive motor is installed on one side of the fixed block, and the output end of the first drive motor is fixedly connected to the lead screw. The moving block and the lead screw are threaded together, and the moving block and the guide rod are slidably connected. The linear movement of the moving block is controlled by threaded transmission, achieving precise adjustment of the electrical contact position. This converts the rotational motion of the motor into stable linear displacement, resulting in high positioning accuracy. The position of the electrical contact can be adjusted as needed, adapting to various models and structures of staplers. Regardless of the specification of the stapler, the position of the electrical contact can be adjusted to ensure accurate contact with the testing area, improving the versatility and applicability of the equipment.
[0011] As a preferred technical solution, the testing machine body has symmetrically opened limit grooves on one side, and the moving block is symmetrically fixedly connected to the limit block on one side. The limit block and the limit groove are slidably connected. The sliding connection design of the limit block and the limit groove effectively prevents the moving block from deviating or shaking during the movement through precise guidance and positioning, ensuring that the electrical probe moves smoothly and is positioned accurately, thereby improving the stability and reliability of the testing operation.
[0012] As a preferred technical solution, a guide column is fixedly connected to one side of the lifting seat, and guide grooves are symmetrically opened on one side of the mounting frame. A guide block is symmetrically fixedly connected to the other end of the guide column. The guide block and the guide groove are slidably connected. The sliding cooperation of the guide column, guide block and guide groove can provide precise guidance for the relative movement of the lifting seat and the mounting frame, effectively limit the deviation and shaking, ensure the smooth lifting process of the electrical test contact, and ensure the accuracy and stability of the testing operation.
[0013] As a preferred technical solution, the merging assembly includes a cavity, a bidirectional screw, a limiting rod, a merging block, a connecting block, and a second drive motor. The cavity is located inside the testing machine body. A limiting rod is symmetrically fixedly connected to the cavity, and a bidirectional screw is rotatably connected to it. Merging blocks are symmetrically fitted around the limiting rod and the bidirectional screw. A second drive motor is installed on one side of the testing machine body, and its output end is fixedly connected to the bidirectional screw. A connecting block is fixedly connected to the top of the merging block, and the other end of the connecting block extends from the top of the testing machine body and is fixedly connected to the bottom of the clamping seat. The bidirectional screw and the merging block are threadedly connected, while the limiting rod and the merging block are slidably connected. The merging assembly, driven by the second drive motor, moves the bidirectional screw in conjunction with the limiting rod to achieve synchronous and precise movement of the two merging blocks. This ensures that the clamping seat staples the anastomosing device smoothly and symmetrically, effectively improving clamping efficiency and positioning accuracy, and guaranteeing testing stability.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] First, in this utility model, the stapler is placed on the main body of the testing machine, and then the merging assembly is activated to control the movement of the clamping seat. The clamping column on one side of the clamping seat first comes into contact with the surface of the stapler, and then the clamping column slides inside the through hole. At the same time, the clamping column drives the positioning block to move, and the positioning block drives the tension spring to stretch, thereby clamping and fixing the stapler. The clamping force can be dynamically adjusted in real time according to the shape and size of different parts of the stapler to ensure that each contact point is tightly fitted. This can avoid damage to the instrument due to excessive clamping and prevent unstable fixation due to insufficient pressure. The flexible and adaptive method realizes the accurate positioning and stable clamping of irregular staplers, which can effectively ensure the stability of the instrument and the reliability of the test results during the stapler testing process.
[0016] Secondly, in this utility model, the first drive motor is started, controlling the lead screw to rotate. The lead screw and the moving block are driven by a thread, thereby controlling the movement of the moving block. At the same time, the moving block is slidably limited on the outside of the guide rod. The moving block drives the mounting frame to move, and the mounting frame drives the electric push rod and the electrical testing contact to move, thereby adjusting the position of the electrical testing contact. The linear movement of the moving block is controlled by the thread transmission, realizing the precise adjustment of the position of the electrical testing contact. It can convert the rotational motion of the motor into a stable linear displacement, with high positioning accuracy. The position of the electrical testing contact can be adjusted as needed, and it can adapt to various models and structures of staplers. Regardless of the specification of the stapler, the position of the electrical testing contact can be adjusted to ensure accurate contact with the detection part, improving the versatility and applicability of the equipment. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0019] Figure 2 This is the utility model Figure 1 Enlarged view of part A;
[0020] Figure 3 This is a three-dimensional structural diagram of the other side of this utility model;
[0021] Figure 4 This is a cross-sectional three-dimensional structural schematic diagram of the present invention.
[0022] The components in the diagram are labeled as follows: 1. Testing machine body; 2. Display screen; 3. Control button; 4. Mounting bracket; 5. Electric push rod; 6. Lifting seat; 7. Electrical testing contact; 8. Guide column; 9. Guide groove; 10. Guide block; 11. Fixing block; 12. Moving component; 121. Screw; 122. Guide rod; 123. Moving block; 124. First drive motor; 13. Limiting block; 14. Limiting groove; 15. Merging component; 151. Cavity; 152. Bidirectional screw; 153. Limiting rod; 154. Merging block; 155. Connecting block; 156. Second drive motor; 17. Clamping seat; 18. Clamping component; 181. Through hole; 182. Clamping column; 183. Positioning block; 184. Tension spring; 19. Anti-slip pad. Detailed Implementation
[0023] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.
[0025] Example:
[0026] refer to Figures 1 to 4 A stapler inspection machine includes an inspection machine body 1. A display screen 2 and control buttons 3 are installed on one side of the inspection machine body 1. A moving component 12 is installed on the other side of the inspection machine body 1. A mounting frame 4 is installed on one side of the inspection machine body 1 via a moving seat. An electric push rod 5 is installed on the top of the mounting frame 4. A lifting seat 6 is fixedly connected to the telescopic end of the electric push rod 5. An electrical testing contact 7 is installed at the bottom of the lifting seat 6. A clamping seat 17 is symmetrically slidably connected to the top of the inspection machine body 1. A clamping component 18 is symmetrically installed on one side of the clamping seat 17. A merging component 15 is installed inside the inspection machine body 1.
[0027] The clamping assembly 18 includes a through hole 181, a clamping post 182, a positioning block 183, and a tension spring 184. The clamping base 17 has through holes 181 symmetrically spaced at equal intervals on one side. A clamping post 182 is slidably connected inside the through hole 181. A positioning block 183 is fixedly connected to one end of the clamping post 182, and the other end of the clamping post 182 is arc-shaped. A tension spring 184 is fixedly connected to one side of the positioning block 183, and the other end of the tension spring 184 is fixedly connected to the clamping base 17. The stapler is placed on the main body 1 of the testing machine by the 84 sleeve on the outside of the clamping column 182. Then, the merging assembly 15 is started, and the clamping seat 17 is moved. The clamping column 182 on one side of the clamping seat 17 first comes into contact with the surface of the stapler, and then the clamping column 182 slides inside the through hole 181. At the same time, the clamping column 182 drives the positioning block 183 to move, and the positioning block 183 drives the tension spring 184 to stretch, thereby clamping and fixing the stapler.
[0028] refer to Figure 2 The clamping end of the clamping column 182 is glued with an anti-slip pad 19. The surface of the anti-slip pad 19 is provided with anti-slip protrusions. The anti-slip pad 19 is made of soft rubber. The anti-slip pad 19 can increase the friction with the surface of the stapler to prevent slippage, and its flexibility can avoid damage to the irregular surface of the stapler, thus achieving the dual effect of stable clamping and instrument protection.
[0029] refer to Figure 3 The moving component 12 includes a lead screw 121, a guide rod 122, a moving block 123, and a first drive motor 124. A fixed block 11 is symmetrically fixedly connected to one side of the testing machine body 1. Guide rods 122 are symmetrically fixedly connected to each fixed block 11, and lead screws 121 are rotatably connected to each fixed block 11. Moving blocks 123 are sleeved on the outer sides of the guide rods 122 and lead screws 121. The top of the moving block 123 is fixedly connected to the bottom of the mounting frame 4. The first drive motor 124 is mounted on one side of the fixed block 11, and the output end of the first drive motor 124 is fixedly connected to the lead screw 121. The movable block 123 is threadedly connected to the lead screw 121, and slidably connected to the guide rod 122. When the first drive motor 124 is started, the lead screw 121 is controlled to rotate. The lead screw 121 and the movable block 123 are threadedly driven, thereby controlling the movable block 123 to move. At the same time, the movable block 123 is slidably limited on the outside of the guide rod 122. The movable block 123 drives the mounting frame 4 to move, and the mounting frame 4 drives the electric push rod 5 and the electrical contact 7 to move, thereby adjusting the position of the electrical contact 7.
[0030] refer to Figure 3 The main body 1 of the testing machine has a symmetrically provided limit groove 14 on one side, and a limit block 13 is symmetrically fixedly connected to one side of the moving block 123. The limit block 13 and the limit groove 14 are slidably connected. When the moving block 123 moves, the moving block 123 drives the limit block 13 to slide and limit inside the limit groove 14.
[0031] refer to Figure 4 A guide column 8 is fixedly connected to one side of the lifting seat 6, and a guide groove 9 is symmetrically opened on one side of the mounting frame 4. A guide block 10 is symmetrically fixedly connected to the other end of the guide column 8. The guide block 10 and the guide groove 9 are slidably connected. When the electric push rod 5 is activated, the lifting seat 6 drives the electric contact 7 to descend. The lifting seat 6 drives the guide column 8 to descend, and the guide column 8 drives the guide block 10 to slide inside the guide groove 9.
[0032] refer to Figure 4The merging component 15 includes a cavity 151, a bidirectional screw 152, a limiting rod 153, a merging block 154, a connecting block 155, and a second drive motor 156. The cavity 151 is located inside the main body 1 of the testing machine. The limiting rod 153 and the bidirectional screw 152 are symmetrically fixedly connected and rotatably connected within the cavity 151. The merging block 154 is symmetrically sleeved on the outer sides of the limiting rod 153 and the bidirectional screw 152. The second drive motor 156 is installed on one side of the main body 1 of the testing machine. The output end of the second drive motor 156 is fixedly connected to the bidirectional screw 152. The merging block 154... A connecting block 155 is fixedly connected to the top of the 54. The other end of the connecting block 155 extends out of the top of the testing machine body 1 and is fixedly connected to the bottom of the clamping seat 17. The bidirectional screw 152 is threadedly connected to the merging block 154, and the limiting rod 153 is slidably connected to the merging block 154. The second drive motor 156 is started to control the bidirectional screw 152 to rotate. The bidirectional screw 152 and the merging block 154 are threadedly driven, thereby controlling the merging block 154 to drive the clamping seat 17 to move through the connecting block 155. The clamping assembly 18 clamps and fixes the stapler.
[0033] Operating principle and advantages: First, the stapler is placed on the main body 1 of the testing machine. Then, the second drive motor 156 is started, controlling the bidirectional screw 152 to rotate. The bidirectional screw 152 and the merging block 154 are threadedly driven, thereby controlling the merging block 154 to drive the clamping seat 17 to move through the connecting block 155. The clamping post 182 on one side of the clamping seat 17 first comes into contact with the surface of the stapler, and then slides inside the through hole 181. At the same time, the clamping post 182 drives the positioning block 183 to move, and the positioning block 183 drives the tension spring 184 to stretch, thereby clamping and fixing the stapler. Then, the first drive motor 124 is started, controlling... The lead screw 121 rotates, and the lead screw 121 and the moving block 123 are threadedly driven, thereby controlling the movement of the moving block 123. At the same time, the moving block 123 is slidably limited outside the guide rod 122. The moving block 123 drives the mounting frame 4 to move, and the mounting frame 4 drives the electric push rod 5 and the electrical testing contact 7 to move, thereby adjusting the position of the electrical testing contact 7. At the same time, the electric push rod 5 is activated, controlling the lifting seat 6 to drive the electrical testing contact 7 to descend. The electrical testing contact 7 cooperates with the anastomosis staple in the stapler to form an equivalent capacitance circuit or a switching circuit. By measuring the equivalent capacitance value or the state of the switching circuit, the embedding integrity of the anastomosis staple in the stapler is judged.
[0034] This invention can dynamically adjust the clamping force in real time according to the shape and size of different parts of the stapler, ensuring that all contact points fit tightly. This avoids damage to the instrument due to excessive clamping and prevents instability due to insufficient pressure. It achieves precise positioning and stable clamping of irregular staplers in a flexible and adaptive manner, effectively ensuring the stability of the instrument and the reliability of the test results during the stapler testing process.
[0035] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within its protection scope.
Claims
1. A stapler full inspection machine, comprising an inspection machine body, characterized in that: The testing machine body has a display screen and control buttons installed on one side, a moving component installed on the other side, a mounting frame installed on one side of the testing machine body via a moving base, an electric push rod installed on the top of the mounting frame, a lifting seat fixedly connected to the telescopic end of the electric push rod, an electrical testing contact installed at the bottom of the lifting seat, a clamping seat symmetrically slidably connected to the top of the testing machine body, a clamping component symmetrically installed on one side of the clamping seat, and a merging component installed inside the testing machine body; The clamping assembly includes through holes, clamping posts, positioning blocks, and tension springs. Through holes are symmetrically arranged at equal intervals on one side of the clamping seat. A clamping post is slidably connected inside the through hole. A positioning block is fixedly connected to one end of the clamping post. The other end of the clamping post is arc-shaped. A tension spring is fixedly connected to one side of the positioning block. The other end of the tension spring is fixedly connected to the clamping seat. The tension spring is sleeved on the outside of the clamping post.
2. The anastomosis device full inspection machine according to claim 1, characterized in that: The clamping end of the clamping column is glued with an anti-slip pad, the surface of which is provided with anti-slip protrusions, and the anti-slip pad is made of soft rubber.
3. The anastomosis device full inspection machine according to claim 1, characterized in that: The moving component includes a lead screw, a guide rod, a moving block, and a first drive motor. A fixed block is symmetrically fixedly connected to one side of the testing machine body. A guide rod is symmetrically fixedly connected to each fixed block, and a lead screw is rotatably connected to each fixed block. A moving block is sleeved on the outside of the guide rod and the lead screw. The top of the moving block is fixedly connected to the bottom of the mounting frame. A first drive motor is installed on one side of the fixed block, and the output end of the first drive motor is fixedly connected to the lead screw.
4. A stapler full inspection machine according to claim 3, characterized in that: The moving block is threadedly connected to the lead screw, and the moving block is slidably connected to the guide rod.
5. A stapler full inspection machine according to claim 4, characterized in that: The detection machine body has symmetrically opened limit grooves on one side, and the moving block is symmetrically fixedly connected to a limit block on one side. The limit block and the limit groove are slidably connected.
6. A stapler full inspection machine according to claim 1, characterized in that: A guide column is fixedly connected to one side of the lifting seat, and guide grooves are symmetrically opened on one side of the mounting frame. A guide block is symmetrically fixedly connected to the other end of the guide column, and the guide block and the guide groove are slidably connected.
7. A stapler full inspection machine according to claim 1, characterized in that: The merging assembly includes a cavity, a bidirectional screw, a limiting rod, a merging block, a connecting block, and a second drive motor. The cavity is formed inside the main body of the testing machine. A limiting rod and a bidirectional screw are symmetrically fixedly connected inside the cavity. Merging blocks are symmetrically sleeved on the outer sides of the limiting rod and the bidirectional screw. A second drive motor is installed on one side of the main body of the testing machine. The output end of the second drive motor is fixedly connected to the bidirectional screw. A connecting block is fixedly connected to the top of the merging block. The other end of the connecting block extends out of the top of the main body of the testing machine and is fixedly connected to the bottom of the clamping seat.
8. A stapler full inspection machine according to claim 7, characterized in that: The bidirectional screw and the merging block are threadedly connected, and the limiting rod and the merging block are slidably connected.