A system for removing impurities from ammonium perchlorate raw materials

By designing a purification system for ammonium perchlorate raw material processing, and utilizing a purification discharge mechanism and filter cotton layer, combined with solenoid valve control, automated impurity filtration and backwashing were achieved, solving the problem of low efficiency in manual filter cleaning and improving processing efficiency.

CN224485080UActive Publication Date: 2026-07-14DALIAN GAOJIA CHEM
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN GAOJIA CHEM
Filing Date
2025-07-21
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In existing ammonium perchlorate solution impurity removal devices, the filters need to be manually removed and cleaned, resulting in low cleaning efficiency.

Method used

Design a purification system for processing ammonium perchlorate raw materials, including a purification discharge mechanism. By using a purification pipe, a solution discharge pipe and a backwash pipe, combined with a filter cotton layer and a solenoid valve, the system can achieve automated impurity filtration and backwashing, avoiding manual cleaning.

Benefits of technology

It enables automatic filtration and self-cleaning of metallic impurities in ammonium perchlorate raw material solutions, improving processing efficiency and reducing the frequency of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ammonium perchlorate raw material processing uses the system of removing impurity relates to the field of removing impurity system, including setting in the bottom of the reaction kettle's system of removing impurity and discharging mechanism, the system of removing impurity and discharging mechanism includes the system of removing impurity and discharging pipeline, the system of removing impurity and discharging pipeline with the bottom intercommunication of reaction kettle, and the bottom fixed setting of system of removing impurity and discharging pipeline has the first flange connecting disc, the first flange connecting disc is fixedly connected with the second flange connecting disc, the system of removing impurity, solution discharge pipe and back flush pipe, the system of removing impurity, solution discharge pipe and back flush pipe all set up on the second flange connecting disc, and the system of removing impurity, solution discharge pipe and back flush pipe all with the inside intercommunication of the system of removing impurity and discharging pipeline. The utility model not only can filter and remove the metal impurity in ammonium perchlorate raw material solution, but also can be convenient self -cleaning, need not manual frequent cleaning, has improved processing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of impurity removal systems, and in particular to an impurity removal system for processing ammonium perchlorate raw materials. Background Technology

[0002] Existing patent: A device for removing impurities from ammonium perchlorate solution (patent application number: 202020511334.6) proposes a technology that can quickly remove metallic impurities from ammonium perchlorate solution and improve the quality of ammonium perchlorate products.

[0003] However, metallic impurities are filtered through filters, which require manual disassembly and cleaning, resulting in low cleaning efficiency. Therefore, it is necessary to propose an impurity removal system for ammonium perchlorate raw material processing to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a purification system for processing ammonium perchlorate raw materials, so as to solve the problem that filters need to be manually disassembled and cleaned, resulting in low cleaning efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a purification system for processing ammonium perchlorate raw materials, comprising a purification discharge mechanism disposed at the bottom of a reaction vessel, wherein the purification discharge mechanism includes:

[0006] A purification discharge pipe is provided, which is connected to the bottom of the reactor. A first flange connection plate is fixedly installed at the bottom of the purification discharge pipe, and a second flange connection plate is fixedly connected to the first flange connection plate.

[0007] The impurity removal pipe, solution discharge pipe, and backwash pipe are all installed on the second flange connection plate, and are all connected to the interior of the impurity removal discharge pipe.

[0008] The impurity removal pipe is used to remove metallic impurities from the ammonium perchlorate raw material solution, the solution discharge pipe is used to discharge the ammonium perchlorate raw material solution, and the backwash pipe is used to connect to an external air pump.

[0009] The filter cotton layer divides the interior of the impurity removal discharge pipe into a pre-filtration chamber and a post-filtration chamber. The post-filtration chamber is connected to the upper end of the solution discharge pipe and the backwash pipe, and the pre-filtration chamber is connected to the upper end of the impurity removal pipe.

[0010] Preferably, a fixed baffle is provided at the upper end of the pre-filtration chamber. The fixed baffle is fixed on the inner wall of the impurity removal discharge pipe, and the end of the fixed baffle away from the inner wall of the impurity removal discharge pipe is inclined downward. An entry channel is left between the fixed baffle and the filter cotton layer, and the entry channel allows the ammonium perchlorate raw material solution and metal impurities to enter the pre-filtration chamber.

[0011] Preferably, the impurity removal pipe, the solution discharge pipe, and the backwash pipe are respectively equipped with a first solenoid valve, a second solenoid valve, and a third solenoid valve.

[0012] Preferably, a movable baffle is fixedly provided at the upper end of the filter cotton layer. The movable baffle is arranged at an angle, and the end of the movable baffle near the fixed baffle is inclined downward.

[0013] Preferably, the first flange connecting plate and the second flange connecting plate are fixed together by screws and nuts, and the connection is kept sealed.

[0014] Preferably, when air is blown into the post-filter chamber through the backwash pipe, the gas passes through the filter cotton layer and blows below the movable baffle. The movable baffle flips up and fits against the lower surface of the fixed baffle, thus sealing the entry channel.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] 1. This impurity removal system can not only filter and remove metal impurities in ammonium perchlorate raw material solution, but also has convenient self-cleaning, eliminating the need for frequent manual cleaning and improving processing efficiency.

[0017] 2. When the third solenoid valve is opened, air can be blown into the filter chamber through the backwash pipe. The air backwashes the filter cotton layer and blows the metal impurities remaining in the impurity removal discharge pipe and on the surface of the filter cotton layer to the impurity removal pipe for discharge, thus achieving the purpose of backwash cleaning without the need for frequent manual cleaning.

[0018] 3. When air is blown into the filter chamber through the backwash pipe, the gas passes through the filter cotton layer and blows below the movable baffle. The movable baffle flips up and fits against the lower surface of the fixed baffle, which can seal the inlet channel and prevent metal impurities from being discharged from the inlet channel during air backwashing. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the impurity removal system for processing ammonium perchlorate raw materials according to this utility model.

[0020] Figure 2 This is a schematic diagram of the impurity removal and discharge mechanism of this utility model.

[0021] Figure 3 This is a schematic diagram of the internal structure of the impurity removal and discharge mechanism of this utility model.

[0022] Figure 4 This is a schematic diagram of the structure of the entry channel of this utility model when it is closed.

[0023] In the diagram: 1. Reactor; 2. Impurity removal and discharge mechanism; 3. Impurity removal and discharge pipe; 4. First flange connection plate; 5. Second flange connection plate; 6. Impurity removal pipe; 7. Solution discharge pipe; 8. Backwash pipe; 9. First solenoid valve; 10. Second solenoid valve; 11. Filter cotton layer; 12. Post-filtration chamber; 13. Pre-filtration chamber; 14. Movable baffle; 15. Fixed baffle; 16. Inlet channel. Detailed Implementation

[0024] This utility model provides, for example Figures 1-4 The present invention discloses a purification system for processing ammonium perchlorate raw materials. This purification system can not only filter and remove metal impurities in the ammonium perchlorate raw material solution, but also has convenient self-cleaning, eliminating the need for frequent manual cleaning and improving processing efficiency.

[0025] refer to Figure 1 As shown, a purification and discharge mechanism 2 is provided at the bottom of the reactor 1. The reactor 1 is used to store the ammonium perchlorate raw material solution, and the purification and discharge mechanism 2 is used to discharge the ammonium perchlorate raw material solution.

[0026] refer to Figure 2 As shown, the impurity removal and discharge mechanism 2 includes an impurity removal and discharge pipe 3, a first flange connecting plate 4, a second flange connecting plate 5, an impurity removal pipe 6, a solution discharge pipe 7, and a backwash pipe 8. The impurity removal and discharge pipe 3 is connected to the bottom of the reactor 1. The first flange connecting plate 4 is fixedly connected to the bottom of the impurity removal and discharge pipe 3. The first flange connecting plate 4 and the second flange connecting plate 5 are fixed together by screws and nuts. The impurity removal pipe 6, the solution discharge pipe 7, and the backwash pipe 8 are all set on the second flange connecting plate 5, and the impurity removal pipe 6, the solution discharge pipe 7, and the backwash pipe 8 are all connected to the interior of the impurity removal and discharge pipe 3.

[0027] Among them, the impurity removal pipe 6 is used to remove metal impurities from the ammonium perchlorate raw material solution, the solution discharge pipe 7 is used to discharge the ammonium perchlorate raw material solution, and the backwash pipe 8 is used to connect with an external air pump to achieve the purpose of airflow backwashing, so that the metal impurities remaining in the impurity removal discharge pipe 3 can continue to be discharged from the impurity removal pipe 6.

[0028] refer to Figure 3As shown, a filter cotton layer 11 is installed inside the impurity removal discharge pipe 3, dividing the interior of the impurity removal discharge pipe 3 into a pre-filtration chamber 13 and a post-filtration chamber 12. The post-filtration chamber 12 is connected to the upper end of the solution discharge pipe 7 and the backwash pipe 8. The pre-filtration chamber 13 is connected to the upper end of the impurity removal pipe 6. A fixed baffle 15 is installed at the upper end of the pre-filtration chamber 13. The fixed baffle 15 is fixed to the inner wall of the impurity removal discharge pipe 3, and the end of the fixed baffle 15 away from the inner wall of the impurity removal discharge pipe 3 is inclined downward to facilitate the passage of ammonium perchlorate raw material solution and metal impurities. An entry channel 16 is left between the fixed baffle 15 and the filter cotton layer 11, allowing the ammonium perchlorate raw material solution and metal impurities to enter the pre-filtration chamber 13. When impurities enter the pre-filtration chamber 13, the metal impurities are filtered out by the filter cotton layer 11 and remain in the pre-filtration chamber 13, while the ammonium perchlorate raw material solution enters the post-filtration chamber 12. The impurity removal pipe 6 and the solution discharge pipe 7 are respectively designed with a first solenoid valve 9 and a second solenoid valve 10. When the first solenoid valve 9 is opened, the metal impurities are discharged from the impurity removal pipe 6. When the second solenoid valve 10 is opened, the ammonium perchlorate raw material solution is discharged from the solution discharge pipe 7. The backwash pipe 8 is equipped with a third solenoid valve. When the third solenoid valve is opened, air can be blown into the post-filtration chamber 12 through the backwash pipe 8. The air backwashes the filter cotton layer 11, blowing the metal impurities remaining in the impurity removal discharge pipe 3 and on the surface of the filter cotton layer 11 to the impurity removal pipe 6 for discharge, thus achieving the purpose of backwashing and cleaning without the need for frequent manual cleaning.

[0029] refer to Figure 3 and Figure 4 As shown, a movable baffle 14 is further fixedly installed at the upper end of the filter cotton layer 11. The movable baffle 14 is arranged at an angle, and the end of the movable baffle 14 near the fixed baffle 15 is inclined downward. Since the filter cotton layer 11 has a certain degree of flexibility, when air is blown into the filtered chamber 12 through the backwash pipe 8, the gas will blow under the movable baffle 14 after passing through the filter cotton layer 11. The movable baffle 14 flips upward and fits against the lower surface of the fixed baffle 15, which can close the inlet channel 16 and prevent metal impurities from being discharged from the inlet channel 16 during air backwashing.

Claims

1. A purification system for processing ammonium perchlorate raw materials, characterized in that, Includes a purification and discharge mechanism (2) disposed at the bottom of the reactor (1), the purification and discharge mechanism (2) comprising: Impurity discharge pipe (3) is connected to the bottom of the reactor (1). A first flange connection plate (4) is fixedly installed at the bottom of the impurity discharge pipe (3). A second flange connection plate (5) is fixedly connected to the first flange connection plate (4). The impurity removal pipe (6), solution discharge pipe (7) and backwash pipe (8) are all installed on the second flange connection plate (5), and the impurity removal pipe (6), solution discharge pipe (7) and backwash pipe (8) are all connected to the interior of the impurity removal discharge pipe (3). Among them, the impurity removal pipe (6) is used to remove metal impurities from the ammonium perchlorate raw material solution, the solution discharge pipe (7) is used to discharge the ammonium perchlorate raw material solution, and the backwash pipe (8) is used to connect to an external air pump. The filter cotton layer (11) divides the interior of the impurity removal discharge pipe (3) into a pre-filtration chamber (13) and a post-filtration chamber (12). The post-filtration chamber (12) is connected to the upper end of the solution discharge pipe (7) and the backwash pipe (8), and the pre-filtration chamber (13) is connected to the upper end of the impurity removal pipe (6).

2. The impurity removal system for processing ammonium perchlorate raw materials according to claim 1, characterized in that: A fixed baffle (15) is provided at the upper end of the pre-filtration chamber (13). The fixed baffle (15) is fixed on the inner wall of the impurity removal discharge pipe (3), and the end of the fixed baffle (15) away from the inner wall of the impurity removal discharge pipe (3) is inclined downward. An entry channel (16) is left between the fixed baffle (15) and the filter cotton layer (11). The entry channel (16) allows the ammonium perchlorate raw material solution and metal impurities to enter the pre-filtration chamber (13).

3. The impurity removal system for processing ammonium perchlorate raw materials according to claim 1, characterized in that: The impurity removal pipe (6), the solution discharge pipe (7), and the backwash pipe (8) are respectively equipped with a first solenoid valve (9), a second solenoid valve (10), and a third solenoid valve.

4. The impurity removal system for processing ammonium perchlorate raw materials according to claim 1, characterized in that: A movable baffle (14) is fixedly provided at the upper end of the filter cotton layer (11). The movable baffle (14) is arranged at an angle, and the end of the movable baffle (14) near the fixed baffle (15) is inclined downward.

5. The impurity removal system for processing ammonium perchlorate raw materials according to claim 1, characterized in that: The first flange connecting plate (4) and the second flange connecting plate (5) are fixed together by screws and nuts, and the connection is kept sealed.

6. The impurity removal system for processing ammonium perchlorate raw materials according to claim 1, characterized in that: When air is blown into the filtered chamber (12) through the backwash pipe (8), the gas passes through the filter cotton layer (11) and blows below the movable baffle (14). The movable baffle (14) flips up and fits against the lower surface of the fixed baffle (15), sealing the entry channel (16).

Citation Information

Patent Citations

  • CN212309860U