Chrysanthemum and sea buckthorn juice clarifying device
By introducing a blocking and backwashing mechanism into the chrysanthemum and sea buckthorn juice clarification device, the problems of filter component clogging and inconvenient filter residue cleaning have been solved, achieving efficient clarification and convenient raw material recovery, and improving production continuity and raw material utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LULIANG UNIV
- Filing Date
- 2025-09-15
- Publication Date
- 2026-07-14
AI Technical Summary
The existing chrysanthemum and sea buckthorn juice clarification equipment lacks a backwashing mechanism, which makes the filter components prone to clogging, cumbersome to operate, and unable to quickly clean the filter residue, affecting production continuity and raw material utilization.
A chrysanthemum and sea buckthorn juice clarification device was designed, which includes a filter plate, a blocking mechanism, a backwashing mechanism, and a squeezing and reflux mechanism. The flow channel is controlled by the blocking plate, the filter plate is backwashed, and the juice is recovered by squeezing the filter residue, so as to achieve convenient cleaning and efficient clarification.
It improves filtration efficiency, reduces cleaning time, ensures continuous operation of the equipment, reduces juice waste, and increases raw material utilization.
Smart Images
Figure CN224485130U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of fruit juice processing equipment, and in particular relates to a chrysanthemum and sea buckthorn juice clarification device. Background Technology
[0002] Chrysanthemum and sea buckthorn juice, as a compound fruit and vegetable beverage, combines the fragrance of chrysanthemum with the nutrition of sea buckthorn. During the production of chrysanthemum and sea buckthorn juice, it is necessary to clarify the juice and remove the residue.
[0003] A search revealed a patent document with publication number CN219920185U, which discloses a juice clarification device. This device aims to address the problem that current traditional juice clarification and filtration devices simply press and filter the fruit pulp to extract the juice. However, the pulp itself contains some juice, and simply pressing and filtering doesn't fully utilize the juice within the pulp. The device includes a cylinder and a first top cover, detachably connected to the top of the cylinder. A clarification and filtration mechanism, screwed to the top of the first top cover, presses the pulp through a pressure plate housing, thus achieving pressing and filtration to extract the juice. Furthermore, multiple motors within the pressure plate housing drive multiple first crushing blades to crush the pulp thoroughly. After repeated pressing, the juice is completely extracted. Compared to pressing and filtration, this method can extract significantly more juice.
[0004] However, the above structure also has shortcomings: First, the device lacks a targeted backwashing mechanism, and the filter components (such as filter screens) need to be disassembled and cleaned after clogging, which is cumbersome and time-consuming, affecting the continuity of production; Second, its filter residue treatment relies on a crushing-pressing filter cycle structure, which is complex in overall structure, and for the finer residues in chrysanthemum and sea buckthorn juice (such as chrysanthemum petal fragments and sea buckthorn seed shells), crushing can easily aggravate the clogging of the filter components, making it unsuitable; Third, cleaning the filter residue requires opening the device cavity, which can easily cause secondary pollution, and it cannot achieve rapid transfer and cleaning of the filter residue, which does not meet the needs of continuous industrial production.
[0005] Therefore, it is necessary to provide a new chrysanthemum and sea buckthorn juice clarification device to solve the above-mentioned technical problems. Utility Model Content
[0006] The technical problem solved by this utility model is to provide a chrysanthemum and sea buckthorn juice clarification device that can achieve efficient clarification, facilitate backwashing and cleaning of filter residue, and squeeze and recover juice from filter residue to reduce waste.
[0007] To solve the above technical problems, the present invention provides a chrysanthemum and sea buckthorn juice clarification device, comprising: a processing box, wherein guide seats are fixedly installed on both inner walls of the processing box, a flow channel is formed between the two guide seats, a filter plate is fixedly installed in the flow channel, and the processing box is provided with two sealing mechanisms, a backwashing mechanism and a squeezing reflux mechanism;
[0008] The sealing mechanism includes a chute, a sealing plate, a threaded rod, and a drive motor. The chute is formed on the guide seat, the sealing plate is slidably installed in the chute, the threaded rod is threadedly installed in the sealing plate, one end of the threaded rod extends to the outside of the processing box and is rotatably connected to the processing box, the drive motor is fixedly installed on the outer wall of the processing box, and the output shaft of the drive motor is fixedly connected to the threaded rod.
[0009] The backwashing mechanism includes a first mounting plate, a first water pump, a cleaning fluid tank, a suction pipe, a delivery pipe, a first drain pipe, and a second drain pipe. The first mounting plate is fixedly mounted on the outer wall of the treatment tank. The first water pump is fixedly mounted on the top of the first mounting plate. The cleaning fluid tank is fixedly mounted on the top of the treatment tank. The suction pipe is fixedly mounted on the inlet end of the first water pump, and one end of the suction pipe is fixedly connected to the cleaning fluid tank. The delivery pipe is fixedly mounted on the outlet end of the first water pump, and one end of the delivery pipe is fixedly connected to the treatment tank. Both the first drain pipe and the second drain pipe are fixedly mounted on the outer wall of the treatment tank. Both the delivery pipe and the second drain pipe are connected to the flow channel and located between the filter plate and the sealing plate. The first drain pipe is located above the filter plate.
[0010] As a further embodiment of this utility model, the extrusion and reflux mechanism includes a second mounting plate, an extrusion box, a waste discharge pipe, a second water pump, a reflux pipe, and an extrusion plate. The second mounting plate is fixedly installed on one side of the processing box, the extrusion box is fixedly installed on the top of the second mounting plate, the waste discharge pipe is fixedly installed between the processing box and the extrusion box, the second water pump is fixedly installed on the top of the extrusion box, the inlet end of the second water pump is fixedly connected to the extrusion box, the reflux pipe is fixedly installed on the outlet end of the second water pump, one end of the reflux pipe is fixedly connected to the processing box, the extrusion plate is slidably installed inside the extrusion box, the hydraulic cylinder is fixedly installed on the top of the extrusion box, and the output shaft of the hydraulic cylinder is fixedly connected to the extrusion plate.
[0011] As a further embodiment of this utility model, a tray is slidably installed inside the extrusion box, one side of the tray extends outside the extrusion box, and a sealing plate is fixedly installed on the tray, with one side of the sealing plate contacting the outer wall of the extrusion box.
[0012] As a further embodiment of this utility model, a feed pipe is fixedly installed on the top of the processing box, and a discharge pipe is fixedly installed on one side of the processing box.
[0013] As a further embodiment of this utility model, a sealing gasket is fixedly installed on one side of the corresponding sealing plate, and a sealing groove is opened on one side of the other sealing plate, wherein the sealing gasket is adapted to the sealing groove.
[0014] As a further embodiment of this utility model, the extrusion plate is provided with a plurality of circular holes, which are arranged in a ring array.
[0015] Compared with related technologies, the chrysanthemum and sea buckthorn juice clarification device provided by this utility model has the following beneficial effects:
[0016] 1. This utility model, by setting up a filter plate and a flow channel, allows chrysanthemum and sea buckthorn juice to flow through the filter plate in the flow channel, where the residue is intercepted by the filter plate, thus clarifying the juice. The guide seat can guide the juice to flow steadily into the flow channel, improving the filtration efficiency. At the same time, the sealing mechanism can control the opening and closing of the flow channel. When it is necessary to clean the filter residue or backwash the filter plate, the sealing plate can be closed to prevent juice leakage and ensure the ease of operation of the device.
[0017] 2. By setting up a backwashing mechanism, when the filter plate is clogged, the first water pump is started to transport the cleaning liquid in the cleaning liquid tank to the flow channel through the liquid extraction pipe and the liquid delivery pipe to backwash the filter plate. The cleaning can be completed without disassembling the filter plate, saving cleaning time and ensuring the continuous working efficiency of the device.
[0018] 3. By setting up a squeezing and reflux mechanism, the filter residue in the processing box enters the squeezing box through the waste discharge pipe. The hydraulic cylinder drives the squeezing plate to squeeze the filter residue. The squeezed juice is returned to the processing box through the second water pump and the reflux pipe, which reduces juice waste and improves the utilization rate of raw materials. Attached Figure Description
[0019] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0020] Figure 1 A first three-dimensional structural schematic diagram of the chrysanthemum and sea buckthorn juice clarification device provided by this utility model;
[0021] Figure 2 A second three-dimensional structural schematic diagram of the chrysanthemum and sea buckthorn juice clarification device provided by this utility model;
[0022] Figure 3 A cross-sectional structural schematic diagram of the chrysanthemum and sea buckthorn juice clarification device provided by this utility model;
[0023] Figure 4 for Figure 3 A magnified structural diagram of part A in the middle;
[0024] Figure 5A partial cross-sectional view of the chrysanthemum and sea buckthorn juice clarification device provided by this utility model.
[0025] In the diagram: 1. Processing box; 2. Guide seat; 3. Flow channel; 4. Filter plate; 5. Slide groove; 6. Sealing plate; 7. Threaded rod; 8. Drive motor; 9. First mounting plate; 10. First water pump; 11. Cleaning fluid tank; 12. Suction pipe; 13. Infusion pipe; 14. First drain pipe; 15. Second drain pipe; 16. Second mounting plate; 17. Extrusion box; 18. Impurity discharge pipe; 19. Second water pump; 20. Return pipe; 21. Extrusion plate; 22. Hydraulic cylinder; 23. Tray; 24. Sealing plate; 25. Feed pipe; 26. Discharge pipe. Detailed Implementation
[0026] The present application will now be described in detail with reference to the accompanying drawings and embodiments. Various examples are provided by way of explanation and not by way of limitation. In fact, those skilled in the art will understand that modifications and variations can be made to the present application without departing from the scope or spirit of the present application. For example, a feature shown or described as part of one embodiment may be used in another embodiment to produce yet another embodiment. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model should fall within the protection scope of the present utility model.
[0027] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A chrysanthemum and sea buckthorn juice clarification device includes: a processing tank 1, with guide seats 2 fixedly installed on both inner walls of the processing tank 1, forming a flow channel 3 between the two guide seats 2, and a filter plate 4 fixedly installed in the flow channel 3; the processing tank 1 is equipped with two sealing mechanisms, a backwashing mechanism and a squeezing reflux mechanism.
[0028] The sealing mechanism includes a chute 5, a sealing plate 6, a threaded rod 7, and a drive motor 8. The chute 5 is opened on the guide seat 2. The sealing plate 6 is slidably installed in the chute 5. The threaded rod 7 is threadedly installed in the sealing plate 6. One end of the threaded rod 7 extends to the outside of the processing box 1 and is rotatably connected to the processing box 1. The drive motor 8 is fixedly installed on the outer wall of the processing box 1. The output shaft of the drive motor 8 is fixedly connected to the threaded rod 7.
[0029] The backwashing mechanism includes a first mounting plate 9, a first water pump 10, a cleaning fluid tank 11, a suction pipe 12, a delivery pipe 13, a first drain pipe 14, and a second drain pipe 15. The first mounting plate 9 is fixedly installed on the outer wall of the treatment tank 1. The first water pump 10 is fixedly installed on the top of the first mounting plate 9. The cleaning fluid tank 11 is fixedly installed on the top of the treatment tank 1. The suction pipe 12 is fixedly installed at the inlet end of the first water pump 10, and one end of the suction pipe 12 is fixedly connected to the cleaning fluid tank 11. The delivery pipe 13 is fixedly installed at the outlet end of the first water pump 10, and one end of the delivery pipe 13 is fixedly connected to the treatment tank 1. The first drain pipe 14 and the second drain pipe 15 are both fixedly installed on the outer wall of the treatment tank 1. The delivery pipe 13 and the second drain pipe 15 are both connected to the flow channel 3 and located between the filter plate 4 and the sealing plate 6. The first drain pipe 14 is located above the filter plate 4.
[0030] like Figure 2 and Figure 5 As shown, the extrusion and reflux mechanism includes a second mounting plate 16, an extrusion box 17, a waste discharge pipe 18, a second water pump 19, a reflux pipe 20, and an extrusion plate 21. The second mounting plate 16 is fixedly installed on one side of the processing box 1, the extrusion box 17 is fixedly installed on the top of the second mounting plate 16, the waste discharge pipe 18 is fixedly installed between the processing box 1 and the extrusion box 17, the second water pump 19 is fixedly installed on the top of the extrusion box 17, the inlet end of the second water pump 19 is fixedly connected to the extrusion box 17, the reflux pipe 20 is fixedly installed on the outlet end of the second water pump 19, one end of the reflux pipe 20 is fixedly connected to the processing box 1, the extrusion plate 21 is slidably installed inside the extrusion box 17, and the hydraulic cylinder 22 is fixedly installed on the top of the extrusion box 17. The output shaft of the hydraulic cylinder 22 is fixedly connected to the extrusion plate 21.
[0031] Through this extrusion and reflux mechanism, the filter residue accumulated in the processing box 1 can enter the extrusion box 17 through the discharge pipe 18. The hydraulic cylinder 22 drives the extrusion plate 21 to extrude the filter residue downwards. The juice in the filter residue flows out through the round hole on the extrusion plate 21 and is then transported back to the processing box 1 by the second water pump 19 through the reflux pipe 20, thereby realizing juice recovery and reducing raw material waste.
[0032] like Figure 5 As shown, a tray 23 is slidably installed inside the extrusion box 17. One side of the tray 23 extends outside the extrusion box 17. A sealing plate 24 is fixedly installed on the tray 23. One side of the sealing plate 24 is in contact with the outer wall of the extrusion box 17.
[0033] The tray 23 receives the dry filter residue after extrusion. After extrusion, the tray 23 can be directly pulled out from the extrusion box 17 to quickly clean the filter residue without disassembling the device. The sealing plate 24 can prevent the juice from leaking from the gap between the tray 23 and the extrusion box 17 during the extrusion process, ensuring the sealing of the device.
[0034] like Figure 1 and Figure 2 As shown, a feed pipe 25 is fixedly installed on the top of the processing box 1, and a discharge pipe 26 is fixedly installed on one side of the processing box 1.
[0035] The raw material of chrysanthemum and sea buckthorn juice to be clarified is conveyed into the processing tank 1 through the feed pipe 25 to ensure that the raw material enters the device stably. The clarified juice is discharged through the discharge pipe 26 and enters the subsequent processing steps, so as to realize the orderly process of raw material input and finished product output.
[0036] like Figure 3 and Figure 4 As shown, a sealing gasket is fixedly installed on one side of the corresponding sealing plate 6, and a sealing groove is opened on one side of the other sealing plate 6, with the sealing gasket matching the sealing groove.
[0037] With the cooperation of the sealing gasket and the sealing groove, the two sealing plates 6 can fit tightly when closed, preventing the chrysanthemum sea buckthorn juice from leaking out of the gaps in the sealing plates 6.
[0038] like Figure 5 As shown, the extrusion plate 21 has multiple circular holes, which are arranged in a ring array.
[0039] When the extrusion plate 21 squeezes the filter residue through the circular holes of the annular array, the juice can flow out evenly from the holes, while ensuring that the filter residue is subjected to uniform force and improving the juice extrusion efficiency.
[0040] The working principle of the chrysanthemum and sea buckthorn juice clarification device provided by this utility model is as follows:
[0041] First step: Start the device and transport the chrysanthemum and sea buckthorn juice to be clarified into the processing tank 1 through the feed pipe 25. The juice flows into the flow channel 3 under the guidance of the guide seat 2 and is filtered by the filter plate 4. The residue is intercepted above the filter plate 4. The clarified juice is discharged to the lower part of the processing tank 1 through the first drain pipe 14 and finally output from the discharge pipe 26, completing the initial clarification.
[0042] The second step: The slag accumulated during the filtration process enters the tray 23 in the extrusion box 17 through the discharge pipe 18; the hydraulic cylinder 22 is started to drive the extrusion plate 21 to squeeze the filter residue downwards, and the juice flows out through the round hole of the extrusion plate 21. The second water pump 19 is started to transport the juice back to the processing box 1 through the return pipe 20; after the extrusion is completed, the tray 23 is pulled out, the dry filter residue is cleaned, and the filter residue treatment and juice recovery are completed.
[0043] Third step: When the filter plate 4 becomes clogged and the clarification efficiency decreases, start the drive motor 8. The drive motor 8 drives the threaded rod 7 to rotate, causing the two sealing plates 6 to slide and close along the slide groove 5. The sealing gasket is embedded in the sealing groove to achieve a seal. Then start the first water pump 10 to transport the cleaning liquid in the cleaning liquid tank 11 to the flow channel 3 through the liquid extraction pipe 12 and the liquid delivery pipe 13. The cleaning liquid backwashes the filter plate 4, flushing out the residue clogged in the filter plate 4, completing the cleaning of the filter plate 4. The cleaning liquid above the filter plate 4 is discharged from the first drain pipe 14, and the cleaning liquid below the filter plate 4 is discharged from the second drain pipe 15.
[0044] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0045] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.
Claims
1. A chrysanthemum and sea buckthorn juice clarification device, characterized in that, include: The processing box has material guide seats fixedly installed on both inner walls of the two sides, forming a flow channel between the two material guide seats. A filter plate is fixedly installed in the flow channel. The processing box is equipped with two sealing mechanisms, a backwashing mechanism and a squeezing reflux mechanism. The sealing mechanism includes a chute, a sealing plate, a threaded rod, and a drive motor. The chute is formed on the guide seat, the sealing plate is slidably installed in the chute, the threaded rod is threadedly installed in the sealing plate, one end of the threaded rod extends to the outside of the processing box and is rotatably connected to the processing box, the drive motor is fixedly installed on the outer wall of the processing box, and the output shaft of the drive motor is fixedly connected to the threaded rod. The backwashing mechanism includes a first mounting plate, a first water pump, a cleaning fluid tank, a suction pipe, a delivery pipe, a first drain pipe, and a second drain pipe. The first mounting plate is fixedly mounted on the outer wall of the treatment tank. The first water pump is fixedly mounted on the top of the first mounting plate. The cleaning fluid tank is fixedly mounted on the top of the treatment tank. The suction pipe is fixedly mounted on the inlet end of the first water pump, and one end of the suction pipe is fixedly connected to the cleaning fluid tank. The delivery pipe is fixedly mounted on the outlet end of the first water pump, and one end of the delivery pipe is fixedly connected to the treatment tank. Both the first drain pipe and the second drain pipe are fixedly mounted on the outer wall of the treatment tank. Both the delivery pipe and the second drain pipe are connected to the flow channel and located between the filter plate and the sealing plate. The first drain pipe is located above the filter plate.
2. The chrysanthemum and sea buckthorn juice clarification device according to claim 1, characterized in that, The extrusion and reflux mechanism includes a second mounting plate, an extrusion box, a waste discharge pipe, a second water pump, a reflux pipe, and an extrusion plate. The second mounting plate is fixedly installed on one side of the processing box, the extrusion box is fixedly installed on the top of the second mounting plate, the waste discharge pipe is fixedly installed between the processing box and the extrusion box, the second water pump is fixedly installed on the top of the extrusion box, and the inlet end of the second water pump is fixedly connected to the extrusion box. The reflux pipe is fixedly installed on the outlet end of the second water pump, and one end of the reflux pipe is fixedly connected to the processing box. The extrusion plate is slidably installed inside the extrusion box, and a hydraulic cylinder is fixedly installed on the top of the extrusion box. The output shaft of the hydraulic cylinder is fixedly connected to the extrusion plate.
3. The chrysanthemum and sea buckthorn juice clarification device according to claim 2, characterized in that, A tray is slidably installed inside the extrusion box, with one side of the tray extending outside the extrusion box. A sealing plate is fixedly installed on the tray, with one side of the sealing plate in contact with the outer wall of the extrusion box.
4. The chrysanthemum and sea buckthorn juice clarification device according to claim 1, characterized in that, A feed pipe is fixedly installed on the top of the processing box, and a discharge pipe is fixedly installed on one side of the processing box.
5. The chrysanthemum and sea buckthorn juice clarification device according to claim 1, characterized in that, A sealing gasket is fixedly installed on one side of the corresponding sealing plate, and a sealing groove is opened on one side of the other sealing plate, and the sealing gasket is adapted to the sealing groove.
6. The chrysanthemum and sea buckthorn juice clarification device according to claim 2, characterized in that, The extrusion plate has multiple circular holes, which are arranged in a ring array.