Microbial water quality improver processing granulator

Abstract

The utility model provides a granule compression machine for microbial water quality modifier processing, including base, the top fixed mounting of base has the installation shell, the one side fixed mounting of installation shell has the discharge gate, the inside of installation shell is provided with the extrusion chamber, the inside rotation of extrusion chamber is installed with the extrusion unit extending to the discharge gate, the even distribution of extrusion hole between extrusion chamber and discharge gate, the top fixed mounting of installation shell has the communication of the discharge bin, the top fixed mounting of discharge bin has the communication of the discharge bin, the both sides fixed mounting of inside discharge bin respectively has guide plate no.

Description

Technical Field

[0001] This utility model relates to the field of water quality improver processing technology, specifically to a granulator for processing microbial water quality improvers. Background Technology

[0002] Microbial water quality improvers are widely used in aquaculture, wastewater treatment and environmental remediation. Their formulation design directly affects the activity, stability and effectiveness of the microorganisms.

[0003] To improve the survival rate and sustained-release performance of microorganisms, existing technologies often process microbial agents into granules through granulation processes and use encapsulation technologies (such as sodium alginate, starch, etc.) to protect microorganisms from environmental factors such as humidity, ultraviolet radiation, and oxidation. In addition, granular formulations can control the disintegration rate, enabling the gradual release of microorganisms and avoiding the problems of excessively high local concentrations or rapid loss of active ingredients due to one-time release.

[0004] However, existing pelleting machines require adjusting the material humidity before granulation. If the raw material is too dry, it needs to be humidified by spraying water.

[0005] The current conventional humidification method is to directly spray water and combine it with simple turning. However, this method is prone to uneven moisture distribution, with some materials becoming too wet and clumping together, while others remain too dry, affecting the uniformity of subsequent granulation and the granule forming effect. If the humidification is uneven, it may lead to excessively high local moisture, causing some microorganisms to become inactive due to changes in osmotic pressure or premature swelling of the carrier material, thus reducing the effective bacteria content of the final product. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a granule press for processing microbial water quality improvers, which solves the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A pellet press for processing microbial water quality improvers includes: a base, a mounting shell fixedly installed on the top of the base, a feeding port fixedly installed on one side of the mounting shell, an extrusion chamber provided inside the mounting shell, an extrusion unit rotatably installed inside the extrusion chamber extending into the feeding port, extrusion holes evenly distributed between the extrusion chamber and the feeding port, a connected feeding bin fixedly installed on the top of the mounting shell, a connected feeding bin fixedly installed on the top of the feeding bin, a guide plate one and a guide plate two fixedly installed on the two sides inside the feeding bin, a humidification unit fixedly installed at the bottom of the guide plate two, a connected feeding chamber fixedly installed on the top of the feeding bin, and a feeding unit assembled on the outside of the feeding chamber;

[0009] The humidification unit includes a liquid supply rod and an atomizing nozzle. The liquid supply rod is fixedly installed at the bottom of the guide plate 2, and the downward-tilting atomizing nozzle is fixedly installed on the liquid supply rod.

[0010] The feeding unit includes a feeding trough, a feeding channel, a worm gear reducer, and a second motor. The feeding channel is movably installed on the outside of the feeding chamber, and the feeding trough is fixedly installed at the bottom of the feeding channel. The worm gear reducer is fixedly installed on the back of the feeding chamber, and the second motor is mounted on the worm gear reducer.

[0011] Furthermore, a support foot is fixedly installed at the bottom of the base, and a rubber support seat is fixedly installed on one side of the top of the base.

[0012] Furthermore, the extrusion unit includes a motor, a rotating shaft, a spiral extrusion roller, a mounting head, and a cutting blade assembly. The rotating shaft is rotatably mounted in the extrusion chamber, and the spiral extrusion roller is fitted on the rotating shaft. One end of the rotating shaft extends into the feed port and is connected to the mounting head, and the cutting blade assembly is fixedly mounted on the mounting head. The motor is fixedly mounted on one side of the mounting shell, and the output end of the motor is connected to the rotating shaft.

[0013] Furthermore, the humidification unit also includes a fixing base. The bottom of the guide plate is fixedly installed with a fixing base, which fixes the liquid supply rod. One end of the liquid supply rod is connected to a connector that extends into the discharge hopper.

[0014] Furthermore, the first guide plate and the second guide plate are staggered and inclined downwards.

[0015] Furthermore, a rotating shaft is rotatably mounted on both the front and back sides of the guide plate, and a connecting arm is fixedly mounted on the rotating shaft. The connecting arm is fixedly connected to the feeding channel, and the output end of the worm gear reducer is installed and connected to the rotating shaft.

[0016] This invention provides a granulator for processing microbial water quality improvers. Compared with the prior art, it has the following advantages:

[0017] 1. The internal guide plate and humidification unit of the feeding hopper work together to ensure the uniformity of the material during feeding and to atomize and humidify the dry material during feeding. This ensures that the material is humidified more evenly and guarantees the extrusion effect.

[0018] 2. The feeding unit enables automated feeding operations, which is more time-saving and labor-saving than the traditional manual lifting feeding method, and avoids the limitations caused by the height of the feeding port. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A schematic diagram of the internal structure of this utility model is shown;

[0021] Figure 2 This diagram shows the assembly structure of the material feeding hopper and humidification unit of this utility model;

[0022] Figure 3 A schematic diagram of the overall structure of this utility model is shown;

[0023] Figure 4 This utility model is shown Figure 1 A magnified structural diagram of part A in the diagram;

[0024] As shown in the figure:

[0025] 100. Base; 101. Rubber support base;

[0026] 200. Extrusion unit; 201. Motor 1; 202. Rotary shaft; 203. Spiral extrusion roller; 204. Mounting head; 205. Cutting blade assembly;

[0027] 300. Mounting housing; 301. Extrusion chamber; 302. Extrusion orifice;

[0028] 400. Feeding bin; 401. Guide plate one; 402. Guide plate two; 403. Feeding chamber;

[0029] 500. Feeding unit; 501. Feeding trough; 502. Feeding channel; 503. Worm gear reducer; 504. Motor II; 505. Connecting arm;

[0030] 600. Humidification unit; 601. Liquid supply rod; 602. Atomizing nozzle; 603. Mounting base;

[0031] 700. Feed port. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0033] Example

[0034] To address the technical problems in the background section, the following granulation machine for processing microbial water quality improvers is provided:

[0035] Combination Figures 1-4 As shown, the granulator for processing microbial water quality improvers provided by this utility model includes: a base 100, a mounting shell 300 fixedly installed on the top of the base 100, a discharge port 700 fixedly installed on one side of the mounting shell 300, an extrusion chamber 301 disposed inside the mounting shell 300, an extrusion unit 200 extending into the discharge port 700 rotatably mounted inside the extrusion chamber 301, extrusion holes 302 evenly distributed between the extrusion chamber 301 and the discharge port 700, a communicating discharge bin 400 fixedly installed on the top of the mounting shell 300, a communicating discharge bin 400 fixedly installed on the top of the discharge bin 400, a guide plate 401 and a guide plate 402 fixedly installed on both sides inside the discharge bin 400, and a humidifier fixedly installed at the bottom of the guide plate 402. Unit 600 has a connected feeding chamber 403 fixedly installed on the top of the feeding hopper 400, and a feeding unit 500 is assembled on the outside of the feeding chamber 403. The mounting shell 300 realizes the extrusion and guiding of the material by the extrusion unit 200 through the internal extrusion chamber 301, so that the material is extruded through the extrusion hole 302. The feeding unit 500 realizes the automated feeding operation of the equipment, which is more time-saving and labor-saving than the traditional manual lifting feeding. It avoids the limitation of feeding caused by the height of the feeding port. The guide plate inside the feeding hopper 400 and the humidification unit 600 work together to ensure the uniformity of the material during feeding and to atomize and humidify the dry material during feeding. This better ensures that the material is moistened more evenly and ensures the extrusion effect of the material.

[0036] The humidification unit 600 includes a liquid supply rod 601 and an atomizing nozzle 602. The liquid supply rod 601 is fixedly installed at the bottom of the guide plate 402, and the downwardly tilted atomizing nozzle 602 is fixedly installed on the liquid supply rod 601. The liquid supply rod 601 is connected to an external liquid supply system to realize the liquid supply operation of the liquid supply rod 601, and the atomizing nozzle 602 performs spray humidification.

[0037] The feeding unit 500 includes a feeding trough 501, a feeding channel 502, a worm gear reducer 503, and a second motor 504. The feeding channel 502 is movably installed on the outer side of the feeding chamber 403, and the feeding trough 501 is fixedly installed at the bottom of the feeding channel 502. The worm gear reducer 503 is fixedly installed on the back of the feeding chamber 403, and the second motor 504 is mounted on the worm gear reducer 503. Through the cooperation of the worm gear reducer 503, the second motor 504 can stably drive the feeding channel 502 to turn, avoiding descent during turning. Personnel only need to inject materials into the feeding trough 501.

[0038] In this embodiment, a support foot is fixedly installed at the bottom of the base 100, and a rubber support seat 101 is fixedly installed on one side of the top of the base 100.

[0039] The base 100 is supported by the support feet; while the rubber support seat 101 supports the feeding trough 501. In this way, when the feeding trough 501 descends to the bottom, it can be buffered and supported by the rubber support seat 101.

[0040] In this embodiment, the extrusion unit 200 includes a motor 201, a rotating shaft 202, a spiral extrusion roller 203, a mounting head 204, and a cutting blade assembly 205. The rotating shaft 202 is rotatably mounted on the extrusion chamber 301, and the spiral extrusion roller 203 is fitted on the rotating shaft 202. One end of the rotating shaft 202 extends into the feed port 700 and is connected to the mounting head 204. The cutting blade assembly 205 is fixedly mounted on the mounting head 204. The motor 201 is fixedly mounted on one side of the mounting shell 300, and the output end of the motor 201 is connected to the rotating shaft 202.

[0041] The material can be extruded through the extrusion unit 200. The motor 201 drives the rotating shaft 202 and the spiral extrusion roller 203 to extrude the material. The extruded material is in the shape of a strip and is then cut into granules by the cutting blade group 205.

[0042] In this embodiment, the humidification unit 600 also includes a fixing seat 603. The fixing seat 603 is fixedly installed on the bottom of the guide plate 402. The fixing seat 603 is used to fix the liquid supply rod 601. One end of the liquid supply rod 601 is connected to a connector that extends out of the discharge hopper 400.

[0043] The mounting bracket 603 serves as the installation component, ensuring that the liquid supply rod 60 can be installed at the bottom of the guide plate 402. During operation, personnel can connect the external water supply pipe to the connector, allowing external water to enter the liquid supply rod 60 for humidification.

[0044] In this embodiment, the first guide plate 401 and the second guide plate 402 are staggered and inclined downwards.

[0045] The staggered arrangement of guide plates 401 and 402 ensures that the material can enter the extrusion chamber 301 evenly, and the downward tilt ensures that the material falls automatically.

[0046] In this embodiment, a rotating shaft is rotatably mounted on both the front and back sides of the guide plate 401. A connecting arm 505 is fixedly mounted on the rotating shaft, and the connecting arm 505 is fixedly connected to the feeding channel 502. The output end of the worm gear reducer 503 is installed and connected to the rotating shaft.

[0047] During this process, the rotating shaft is driven by the motor 504 through the worm gear reducer 503, causing the rotating shaft to rotate and move the connecting arm 505 on it. At that time, the connecting arm 505 can drive the feeding channel 502 to flip, completing the lifting and feeding required by the equipment.

[0048] Working principle and usage process of this utility model:

[0049] The electrical components in this application, such as motors and reducers, are all existing technologies and are widely used by those skilled in the art. Furthermore, the aforementioned electrical components are connected to an external controller via wires, and the controller can be controlled by a PLC controller.

[0050] In use, when the feeding trough 501 descends to its lowest point, it is cushioned and supported by the rubber support seat 101. Personnel pour material into the feeding trough 501 and start the second motor 504. The second motor 504 drives the rotating shaft through the worm gear reducer 503, causing the rotating shaft to rotate and tilt its connecting arm 505. This, in turn, causes the feeding channel 502 to tilt, simultaneously tilting the bottom feeding trough 501 upwards. When the material is turned over, it will flow down through the feeding channel 502 and enter the feeding chamber 403. Then, it will fall into the discharge bin 400 through the feeding chamber 403. Then, under the guidance of the first guide plate 401 and the second guide plate 402, the material will evenly enter the extrusion chamber 301. During this period, if the material is relatively dry, the personnel can connect the external water supply pipe to the connector to allow external water to enter the liquid supply rod 60 and spray and humidify the falling material through the atomizing nozzle 602.

[0051] The second step involves using the motor 201 to drive the rotating shaft 202 and the spiral extrusion roller 203 to extrude the material. As the material inside the extrusion chamber 301 increases, it is then extruded. The extruded material is in the shape of a strip, and then it is rotated and cut into granules by the cutting blade assembly 205.

[0052] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0053] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A granulator for processing microbial water quality improvers, characterized in that, include: A base (100) has a mounting shell (300) fixedly installed on its top. A discharge port (700) is fixedly installed on one side of the mounting shell (300). An extrusion chamber (301) is provided inside the mounting shell (300). An extrusion unit (200) extending into the discharge port (700) is rotatably installed inside the extrusion chamber (301). Extrusion holes (302) are evenly distributed between the extrusion chamber (301) and the discharge port (700). The top of the mounting shell (300) has... A connected feeding hopper (400) is fixedly installed on the top of the feeding hopper (400). A guide plate 1 (401) and a guide plate 2 (402) are fixedly installed on the two sides inside the feeding hopper (400). A humidifying unit (600) is fixedly installed at the bottom of the guide plate 2 (402). A connected feeding chamber (403) is fixedly installed on the top of the feeding hopper (400). A feeding unit (500) is assembled on the outside of the feeding chamber (403). The humidification unit (600) includes a liquid supply rod (601) and an atomizing nozzle (602). The liquid supply rod (601) is fixedly installed at the bottom of the guide plate (402), and the atomizing nozzle (602) that is tilted downwards is fixedly installed on the liquid supply rod (601). The feeding unit (500) includes a feeding trough (501), a feeding channel (502), a worm gear reducer (503), and a second motor (504). The feeding channel (502) is movably installed on the outside of the feeding chamber (403). The feeding trough (501) is fixedly installed at the bottom of the feeding channel (502). The worm gear reducer (503) is fixedly installed on the back of the feeding chamber (403), and the second motor (504) is mounted on the worm gear reducer (503).

2. The granulator for processing microbial water quality improvers according to claim 1, characterized in that: The bottom of the base (100) is fixedly equipped with a support foot, and a rubber support seat (101) is fixedly installed on one side of the top of the base (100).

3. The granulator for processing microbial water quality improvers according to claim 1, characterized in that: The extrusion unit (200) includes a motor (201), a rotating shaft (202), a spiral extrusion roller (203), a mounting head (204), and a cutting blade assembly (205). The rotating shaft (202) is rotatably mounted on the extrusion chamber (301). The spiral extrusion roller (203) is fitted on the rotating shaft (202). One end of the rotating shaft (202) extends into the feed port (700) and is connected to the mounting head (204). The cutting blade assembly (205) is fixedly mounted on the mounting head (204). The motor (201) is fixedly mounted on one side of the mounting shell (300). The output end of the motor (201) is connected to the rotating shaft (202).

4. The granulator for processing microbial water quality improvers according to claim 1, characterized in that: The humidification unit (600) also includes a fixing seat (603). The bottom of the guide plate (402) is fixedly installed with the fixing seat (603). The fixing seat (603) is fitted and fixed to the liquid supply rod (601). One end of the liquid supply rod (601) is connected to a connector extending out of the discharge hopper (400).

5. The granulator for processing microbial water quality improvers according to claim 4, characterized in that: The first guide plate (401) and the second guide plate (402) are staggered and inclined downwards.

6. The granulator for processing microbial water quality improvers according to claim 5, characterized in that: The guide plate (401) has a rotating shaft mounted on both the front and back sides. A connecting arm (505) is fixedly mounted on the rotating shaft, and the connecting arm (505) is fixedly connected to the feeding channel (502). The output end of the worm gear reducer (503) is installed and connected to the rotating shaft.

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