PCBA substrate power line rapid welding device

By designing a mechanical jig arm to replace manual hand support, automatic clamping and fixing are achieved, solving the problem of workplace accidents during welding and improving welding safety and work efficiency.

CN224487909UActive Publication Date: 2026-07-14SICHUAN BAILULAI TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN BAILULAI TECH CO LTD
Filing Date
2025-06-06
Publication Date
2026-07-14

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  • Figure CN224487909U_ABST
    Figure CN224487909U_ABST
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Abstract

The utility model relates to PCBA substrate technical field, and disclose a kind of PCBA substrate power cord quick welding device, including welding base, the one end of welding base is fixedly arranged with movable clamping block, the upper end of welding base is fixedly arranged with movable slot, the upper end of welding base is movably arranged with movable base plate, the upper end of movable base plate is fixedly arranged with fixed nut, the upper end of fixed nut is fixedly arranged with tightening, the upper end of movable base plate is fixedly arranged with fixed block.This PCBA substrate power cord quick welding device, through the improvement of quick welding device, so that the fixed clamping capacity of the quick welding device is improved, in the actual use process of the quick welding device, design professional pressing fixture, use mechanical jig arm to replace artificial hand, so that safety accidents can be avoided, free hands, improve operation safety, improve product quality and work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of PCBA substrate technology, specifically a rapid soldering device for PCBA substrate power lines. Background Technology

[0002] PCBA substrates are important electronic components, serving as the support for electronic components and providing connections for electronic component circuits. Before the advent of printed circuit boards, the interconnection between electronic components relied on direct wire connections to form complete circuits.

[0003] Existing patent document CN220515888U discloses a rapid welding device. The device includes a clamping block with a sliding rod inside, the rod slidingly connected to a push block, a connecting block fixedly connected to the rod, the connecting block contacting the clamping block, a slider fixedly connected to the rod, the slider slidingly connected to the clamping block, a sliding rod fixedly connected to the slider, and a spring on the outside of the sliding rod. A positioning mechanism facilitates workpiece clamping and positioning. A connecting seat is fixedly connected to the rotating tube, with two symmetrical connecting tubes fixedly connected to the connecting seat. Multiple evenly distributed nozzles are fixedly connected to the connecting tubes. A motor is fixedly connected to the frame, its output end rotatably connected to the frame, and a second gear fixedly connected to the motor's output end. A cooling mechanism accelerates the cooling of the workpiece after welding. An air inlet pipe is rotatably connected inside the rotating tube, connected to an air pump, allowing the second gear to drive the first gear. An electric push rod drives the push block and clamping block. Horizontal movement enables rapid clamping of the workpiece. The clamping block can be limited by the insertion of the rod and the push block. The clamping block can be installed and used, and it can be easily disassembled. Clamping blocks of different shapes can be replaced, making it convenient to position and weld workpieces of different shapes. The air inlet pipe allows air to be input into the rotating pipe, and the air can be blown out through the nozzle to cool the welded workpiece. This allows the workpiece to cool down quickly, facilitating subsequent processing. Furthermore, the motor enables the nozzle to rotate while blowing air, resulting in a wider air blowing range and better cooling effect on the workpiece.

[0004] However, in traditional soldering work, operators need to hold and support the power cord connector to perform soldering operations. In order to ensure good conductivity of the power cord solder joint, the solder joint needs to be completely melted and a large amount of solder needs to be used. This can easily lead to work-related accidents for operators during the operation. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] The purpose of this invention is to provide a rapid soldering device for PCBA substrate power lines to solve the problem mentioned in the background art that operators are prone to workplace injuries during operation.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a rapid soldering device for PCBA substrate power lines, comprising a soldering base, a movable locking block fixedly disposed at one end of the soldering base, a movable groove fixedly disposed at the upper end of the soldering base, a movable base plate movably disposed at the upper end of the soldering base, a fixing nut fixedly disposed at the upper end of the movable base plate, a tightening point fixedly disposed at the upper end of the fixing nut, a fixing block fixedly disposed at the upper end of the movable base plate, and a bearing groove fixedly disposed at the upper end of the fixing block.

[0009] As a further improvement of this utility model: a movable shaft is fixedly provided at the upper end of the fixed block, a crossbar is movably provided at one end of the movable shaft, and a longitudinal connecting block is fixedly provided at the upper end of the crossbar. Through the improvement of the rapid welding device, the fixing and clamping ability of the rapid welding device is improved. In the actual use of the rapid welding device, a professional pressing fixture is designed, and a mechanical fixture arm is used to replace manual hand support. This can avoid safety accidents, free up hands, improve work safety, and improve product quality and work efficiency.

[0010] As a further improvement of this utility model: a robotic arm is fixedly installed at the upper end of the longitudinal connecting block, a limit block is fixedly installed at the upper end of the crossbar, and a fixing nut is fixedly installed at the upper end of the limit block. The use of the welding base facilitates the support of the PCBA substrate power line rapid welding device, and the use of the movable card block facilitates the rapid fixing of the rapid welding device.

[0011] As a further improvement of this utility model: a connecting rod is fixedly installed inside the limiting block, and a plastic pressing head is fixedly installed at the lower end of the connecting rod. By using mounting screw holes and mounting screws, the fixing effect of the PCBA substrate power line rapid welding device is improved. Then, by using the movable groove, the movable base plate is conveniently adjusted.

[0012] As a further improvement of this utility model: a fixing block is fixedly provided at the lower end of the plastic pressing head, an extension clamping block is fixedly provided at one end of the fixing block, and a fixing groove is fixedly provided at the upper end of the welding base. The movable base plate is further fixed and installed by using fixing nuts and tightening points, and the movement of the movable shaft is facilitated by using fixing blocks.

[0013] As a further improvement of this utility model: a bearing block is fixedly provided at the upper end of the fixing groove, and a mounting screw hole is fixedly provided at the other end of the welding base. A mounting screw is fixedly provided on one side of the mounting screw hole. The use of the crossbar, the longitudinal connecting block, and the robotic arm facilitates the movement of the clamping and fixing structure. Then, the use of the limiting block and the fixing nut facilitates the connection and fixing of the connecting rod and the plastic pressing head.

[0014] As a further improvement of this utility model: a PCBA substrate is fixedly mounted on the upper end of the bearing block, and a PCBA power line is fixedly mounted on one end of the PCBA substrate. By using the fixing block and the extension clamping block, the PCBA substrate and the PCBA power line are conveniently clamped and fixed, and the protective effect of the PCBA substrate power line rapid soldering device is improved.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This PCBA board power cord rapid welding device improves the fixing and clamping ability of the rapid welding device through improvements. In the actual use of the rapid welding device, a professional pressing fixture is designed and a mechanical fixture arm is used to replace manual hand support. This can avoid safety accidents, free up hands, improve work safety, and improve product quality and work efficiency.

[0017] 2. This PCBA substrate power cord rapid soldering device facilitates support for the PCBA substrate power cord rapid soldering device through the use of a soldering base, facilitates rapid fixation of the rapid soldering device through the use of movable clips, improves the fixation effect of the PCBA substrate power cord rapid soldering device through the use of mounting screw holes and mounting screws, and facilitates the movable adjustment of the movable base plate through the use of movable slots.

[0018] 3. This PCBA substrate power cable rapid soldering device further secures the movable base plate by using fixing nuts and tightening joints. Then, the use of fixing blocks facilitates the movement of the movable shaft. The use of crossbars, longitudinal connecting blocks, and robotic arms facilitates the movement of the clamping and fixing structure. Then, the use of limiting blocks and fixing nuts facilitates the connection and fixing of the connecting rod and plastic pressing head. Finally, the use of fixing blocks and extension clamping blocks facilitates the clamping and fixing of the PCBA substrate and PCBA power cable, thus improving the protective effect of the PCBA substrate power cable rapid soldering device.

[0019] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the mounting screw structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the PCBA substrate structure of this utility model.

[0023] In the diagram: 1. Welding base; 2. Movable locking block; 3. Movable groove; 4. Movable base plate; 5. Fixing nut; 6. Tightening point; 7. Fixing block; 8. Bearing groove; 9. Movable shaft; 10. Crossbar; 11. Longitudinal connecting block; 12. Robotic arm; 13. Limiting block; 14. Fixing nut; 15. Connecting rod; 16. Plastic pressing head; 17. Fixing block; 18. Extension clamping block; 19. Fixing groove; 20. Bearing block; 21. Mounting screw hole; 22. Mounting screw; 23. PCBA base plate; 24. PCBA power cable. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-3 This utility model provides a technical solution: a rapid soldering device for PCBA substrate power lines, including a soldering base 1, a movable locking block 2 fixedly disposed at one end of the soldering base 1, a movable groove 3 fixedly disposed at the upper end of the soldering base 1, a movable base plate 4 movably disposed at the upper end of the soldering base 1, a fixing nut 5 fixedly disposed at the upper end of the movable base plate 4, a tightening point 6 fixedly disposed at the upper end of the fixing nut 5, a fixing block 7 fixedly disposed at the upper end of the movable base plate 4, and a bearing groove 8 fixedly disposed at the upper end of the fixing block 7.

[0026] A movable shaft 9 is fixedly installed at the upper end of the fixed block 7. A crossbar 10 is movably installed at one end of the movable shaft 9. A longitudinal connecting block 11 is fixedly installed at the upper end of the crossbar 10. A robotic arm 12 is fixedly installed at the upper end of the longitudinal connecting block 11. A limit block 13 is fixedly installed at the upper end of the crossbar 10. A fixing nut 14 is fixedly installed at the upper end of the limit block 13. A connecting rod 15 is fixedly installed inside the limit block 13. A plastic pressing head 16 is fixedly installed at the lower end of the connecting rod 15. The use of the welding base 1 facilitates the support of the PCBA board power cable rapid welding device. The use of the movable card block 2 facilitates the rapid fixing of the rapid welding device. The use of the mounting screw hole 21 and mounting screw 22 improves the fixing effect of the PCBA board power cable rapid welding device. The use of the movable groove 3 facilitates the movable adjustment of the movable base plate 4.

[0027] A fixing block 17 is fixedly installed at the lower end of the plastic pressing head 16. An extension clamping block 18 is fixedly installed at one end of the fixing block 17. A fixing groove 19 is fixedly installed at the upper end of the welding base 1. A bearing block 20 is fixedly installed at the upper end of the fixing groove 19. A mounting screw hole 21 is fixedly installed at the other end of the welding base 1. A mounting screw 22 is fixedly installed on one side of the mounting screw hole 21. A PCBA base plate 23 is fixedly installed at the upper end of the bearing block 20. A PCBA power cable 24 is fixedly installed at one end of the PCBA base plate 23. By using the fixing nut 5 and tightening point 6, the live... The movable base plate 4 is further fixed and installed. Then, the use of the fixed block 7 facilitates the movement of the movable shaft 9. Then, the use of the cross bar 10, the longitudinal connecting block 11, and the robotic arm 12 facilitates the movement of the clamping and fixing structure. Then, the use of the limit block 13 and the fixing nut 14 facilitates the connection and fixing of the connecting rod 15 and the plastic pressing head 16. Then, the use of the fixing block 17 and the extension clamping block 18 facilitates the clamping and fixing of the PCBA substrate 23 and the PCBA power cord 24, thereby improving the protective effect of the PCBA substrate power cord rapid soldering device.

[0028] Working principle: First, the use of welding base 1 facilitates the support of the PCBA substrate power cable rapid welding device. Then, the use of movable clip 2 facilitates the rapid fixing of the rapid welding device. Then, the use of mounting screw holes 21 and mounting screws 22 improves the fixing effect of the PCBA substrate power cable rapid welding device. Then, the use of movable slot 3 facilitates the movable adjustment of movable base plate 4. Then, the use of fixing nut 5 and tightening point 6 further fixes the movable base plate 4. Then, the use of fixing block 7 facilitates the movement of movable shaft 9. Then, the use of cross bar 10, longitudinal connecting block 11 and robotic arm 12 facilitates the movement of clamping and fixing structure. Then, the use of limit block 13 and fixing nut 14 facilitates the connection and fixing of connecting rod 15 and plastic pressing head 16. Then, the use of fixing block 17 and extension clamp 18 facilitates the clamping and fixing of PCBA substrate 23 and PCBA power cable 24, improving the protection effect of PCBA substrate power cable rapid welding device.

[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A rapid soldering device for power lines on a PCBA substrate, comprising a soldering base (1), characterized in that: A movable locking block (2) is fixedly provided at one end of the welding base (1), a movable groove (3) is fixedly provided at the upper end of the welding base (1), a movable base plate (4) is movably provided at the upper end of the welding base (1), a fixing nut (5) is fixedly provided at the upper end of the movable base plate (4), a tightening point (6) is fixedly provided at the upper end of the fixing nut (5), a fixing block (7) is fixedly provided at the upper end of the movable base plate (4), and a bearing groove (8) is fixedly provided at the upper end of the fixing block (7).

2. The PCBA substrate power line rapid soldering device according to claim 1, characterized in that: The upper end of the fixed block (7) is fixedly provided with a movable shaft (9), one end of the movable shaft (9) is movably provided with a crossbar (10), and the upper end of the crossbar (10) is fixedly provided with a longitudinal connecting block (11).

3. The PCBA substrate power line rapid soldering device according to claim 2, characterized in that: A robotic arm (12) is fixedly installed at the upper end of the longitudinal connecting block (11), a limit block (13) is fixedly installed at the upper end of the crossbar (10), and a fixing nut (14) is fixedly installed at the upper end of the limit block (13).

4. The PCBA substrate power line rapid soldering device according to claim 3, characterized in that: A connecting rod (15) is fixedly installed inside the limiting block (13), and a plastic pressing head (16) is fixedly installed at the lower end of the connecting rod (15).

5. The PCBA substrate power line rapid soldering device according to claim 4, characterized in that: A fixing block (17) is fixedly provided at the lower end of the plastic pressing head (16), an extension clamping block (18) is fixedly provided at one end of the fixing block (17), and a fixing groove (19) is fixedly provided at the upper end of the welding base (1).

6. The PCBA substrate power line rapid soldering device according to claim 5, characterized in that: A bearing block (20) is fixedly provided at the upper end of the fixing groove (19), and a mounting screw hole (21) is fixedly provided at the other end of the welding base (1). A mounting screw (22) is fixedly provided on one side of the mounting screw hole (21).

7. The PCBA substrate power line rapid soldering device according to claim 6, characterized in that: The upper end of the support block (20) is fixedly provided with a PCBA substrate (23), and one end of the PCBA substrate (23) is fixedly provided with a PCBA power line (24).