A dust collector control panel assembly device with detection function
By designing an automated vacuum cleaner control board assembly device, the problem of disassembling and separating unqualified products in existing control board assembly devices has been solved. This device enables automated assembly and connectivity testing of control panels, indicator lights, and PCB boards, improving assembly efficiency and testing accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHU LEIDE BIMETALLIC COMPOSITE PIPE IND CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-14
AI Technical Summary
Existing vacuum cleaner control board assembly equipment requires disassembly and separation when detecting defective products, which increases workload and is not conducive to practical use.
A vacuum cleaner control board assembly device with detection function was designed, including a drive component, a positioning support component, a clamping component and a detection component. Through the coordinated work of these components, the automated assembly and connectivity detection of the control panel, indicator lights and PCB board are realized.
It enables automated assembly of control panels, indicator lights, and PCB boards, reducing the workload of manual disassembly and separation, and improving assembly efficiency and testing accuracy.
Smart Images

Figure CN224488301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vacuum cleaner technology, specifically to a vacuum cleaner control board assembly device with detection function. Background Technology
[0002] The vacuum cleaner control board consists of a control panel with buttons, a PCB board, and indicator lights. The control panel, PCB board, and indicator lights are all electrically connected to the vacuum cleaner main unit.
[0003] PCB boards are typically fixedly mounted on the back of the control panel. The existing PCB board and control panel assembly is usually done by mechanical equipment, followed by testing the correlation between the control panel, indicator lights, and PCB. When a defective product is found, it needs to be disassembled and replaced accordingly, which increases the workload and is not conducive to actual use.
[0004] Based on this, this utility model designs a vacuum cleaner control board assembly device with detection function to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a vacuum cleaner control board assembly device with detection function.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A vacuum cleaner control board assembly device with detection function includes a base;
[0008] The top of the base is connected to a drive assembly for front and rear driving;
[0009] The drive assembly is fixedly connected to a positioning support assembly for supporting the control panel and indicator lights, a clamping assembly for pressing the PCB board onto the control panel, and a detection assembly for press control and power-on detection. The clamping assembly is located to the right of the positioning support assembly. The detection assembly is electrically connected to the control panel and the PCB board. The detection assembly is also movably connected to the buttons on the control panel. When the clamping assembly is pressed, the clamping end of the clamping assembly contacts the top of the PCB board. When the clamping assembly is not pressed, the clamping end of the clamping assembly is located outside the positioning support assembly. The positioning support assembly is plugged into the control panel and indicator lights.
[0010] The base is also connected to a screw mounting assembly for screw installation, with the screw-driving end of the screw mounting assembly located above the drive assembly.
[0011] Furthermore, the drive assembly includes a first linear module slide and a slide plate. The first linear module slide is fixedly installed on the top of the base, and the slide plate is fixedly installed on the drive end of the first linear module slide. The detection assembly, the clamping assembly, and the positioning support assembly are all fixedly installed on the slide plate.
[0012] Furthermore, the positioning support assembly includes a first support plate and a second support plate. The first support plate and the second support plate are fixedly installed on the top left side of the slide plate by a support column. The second support plate is located behind the first support plate. The first support plate has a control panel slot for plugging in the control panel, and the second support plate has an indicator light slot for plugging in the indicator light.
[0013] Furthermore, the clamping assembly includes a pressure plate and a rotary clamping cylinder. The rotary clamping cylinder is fixedly mounted on the slide plate and is located on the right side of the first support plate. The pressure plate is fixedly mounted on the upper drive end of the rotary clamping cylinder. When the drive end of the rotary clamping cylinder is at its lowest point, the pressure plate is located above the first support plate, and the bottom of the pressure plate is in contact with the top of the PCB board. When the drive end of the rotary clamping cylinder is at its highest point, the pressure plate is located outside the first support plate, and the bottom of the pressure plate is set higher than the top of the PCB board.
[0014] Furthermore, the detection component includes a push-pull electromagnet, a first terminal block, a control host, and a second terminal block. The first terminal block, the control host, and the second terminal block are all fixedly mounted on the slide plate. The control host is located behind the rotary clamping cylinder. The push-pull electromagnet, the first terminal block, and the second terminal block are all connected to the second terminal block. The first terminal block is plugged into the PCB board terminal block, and the second terminal block is plugged into the control panel terminal block. The first support plate has a first straight slot at the bottom of the control panel slot. Multiple sets of push-pull electromagnets are fixedly mounted on the bottom of the first support plate, and the drive end of the push-pull electromagnet moves in the first straight slot. The installation positions of the push-pull electromagnets correspond one-to-one with the button positions of the control panel.
[0015] Furthermore, the front end of the first support plate is connected to a first guide and limiting structure for managing the wires of the control panel and the PCB board.
[0016] Furthermore, the first guide limiting structure includes a straight plate, which is fixedly installed on the front side wall of the first support plate, and the side wall of the straight plate is provided with a side groove.
[0017] Furthermore, the top of the slide plate is connected to a bracket for wire management between the PCB and the indicator lights, and the bracket is located between the first support plate and the control panel slot. Beneficial effects
[0018] The driving component of the utility model drives the detection component, the pressing component and the positioning and supporting component to move to the forefront. The pressing component drives the pressing end of the pressing component to be located outside the positioning and supporting component. Then, the control panel is installed upside down on the positioning and supporting component. Then, the mounting holes of the PCB board are inserted into the screw sockets of the control panel. Then, the indicator lamp is installed in the positioning and supporting component. Then, the pressing end of the pressing component contacts the top of the PCB board. Then, the PCB board and the control panel are electrically connected to the detection component. The detection component presses the button of the control panel and observes the feedback of the indicator lamp. If the button pressed by the detection component and the indication of the indicator lamp are consistent, it means qualified. If the button pressed by the detection component and the indication of the indicator lamp are inconsistent, it means unqualified, realizing the correlation detection of the control panel, the indicator lamp and the PCB. When the detection is qualified, the driving component drives the control panel and the PCB board to move backward. The driving component and the screw installation component cooperate to install the screw in the screw socket of the control panel, realizing the assembly of the PCB board and the control panel, which is beneficial to actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 3D view of an assembly device for a vacuum cleaner control board with a detection function according to the present utility model Figure 1 ;
[0021] Figure 2 Front view of an assembly device for a vacuum cleaner control board with a detection function according to the present utility model;
[0022] Figure 3 3D view of an assembly device for a vacuum cleaner control board with a detection function according to the present utility model Figure 2 ;
[0023] Figure 4 3D view of an assembly device for a vacuum cleaner control board with a detection function according to the present utility model Figure 3 ;
[0024] Figure 5 Is a sectional view along the Figure 2 A-A direction.
[0025] The reference numerals in the figures respectively represent:
[0026] 1. Base 2. Drive assembly 21. First linear module slide 22. Slide plate 3. First guide and limit structure 31. Straight plate 32. Side groove 4. Detection assembly 41. Push-pull electromagnet 42. First terminal block 43. Control host 44. Second terminal block 45. First straight groove 5. Clamping assembly 51. Pressure plate 52. Rotary clamping cylinder 6. Screw mounting assembly 61. Screw supply assembly 62. Second linear module slide 63. Screw-driving structure 64. Support frame 7. Positioning support assembly 71. First support plate 72. Control panel slot 73. Indicator light slot 74. Second support plate 8. Fixing frame 81. Connecting frame 82. Column 83. Limiting horizontal plate. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0028] The present invention will be further described below with reference to the embodiments. Example
[0029] Please refer to the instruction manual appendix. Figure 1-5 A vacuum cleaner control board assembly device with detection function includes a base 1;
[0030] The top of the base 1 is connected to a drive assembly 2 for front and rear driving;
[0031] The drive assembly 2 is fixedly connected to a positioning support assembly 7 for supporting the control panel and indicator lights, a clamping assembly 5 for pressing the PCB board onto the control panel, and a detection assembly 4 for press control and power-on detection. The clamping assembly 5 is located to the right of the positioning support assembly 7. The detection assembly 4 is electrically connected to the control panel and the PCB board. The detection assembly 4 is also movably connected to the buttons on the control panel. When the clamping assembly 5 is pressed, the clamping end of the clamping assembly 5 contacts the top of the PCB board. When the clamping assembly 5 is not pressed, the clamping end of the clamping assembly 5 is located outside the positioning support assembly 7. The positioning support assembly 7 is plugged into the control panel and indicator lights.
[0032] The base 1 is also connected to a screw mounting assembly 6 for screw mounting, and the screw-driving end of the screw mounting assembly 6 is located above the drive assembly 2.
[0033] The driving component 2 drives the detection component 4, the pressing component 5 and the positioning and supporting component 7 to move to the forefront. The pressing end of the pressing component 5 is located outside the positioning and supporting component 7. Then, the control panel is installed upside down on the positioning and supporting component 7. Next, the mounting holes of the PCB board are inserted into the screw sockets of the control panel. Then, the indicator light is installed in the positioning and supporting component 7. Then, the pressing end of the pressing component 5 contacts the top of the PCB board. Next, the PCB board and the control panel are electrically connected to the detection component 4. The detection component 4 presses the button of the control panel and observes the feedback of the indicator light. If the button pressed by the detection component 4 and the indication of the indicator light are consistent, it indicates qualified. If the button pressed by the detection component 4 and the indication of the indicator light are inconsistent, it indicates unqualified, realizing the correlation detection of the control panel, the indicator light and the PCB board. When the detection is qualified, the driving component 2 drives the control panel and the PCB board to move backward. The driving component 2 and the screw installation component 6 cooperate to install the screw in the screw socket of the control panel, realizing the assembly of the PCB board and the control panel, which is beneficial for actual use.
[0034] The driving component 2 includes a first linear module slide 21 and a slide plate 22. The first linear module slide 21 is fixedly installed on the top of the base 1, and the slide plate 22 is fixedly installed on the driving end of the first linear module slide 21. The detection component 4, the pressing component 5 and the positioning and supporting component 7 are all fixedly installed on the slide plate 22.
[0035] The first linear module slide 21 drives the slide plate 22 to move, and the slide plate 22 drives the detection component 4, the pressing component 5 and the positioning and supporting component 7 to move back and forth.
[0036] The positioning and supporting component 7 includes a first support plate 71 and a second support plate 74. The first support plate 71 and the second support plate 74 are fixedly installed on the left side of the top of the slide plate 22 through support columns. The second support plate 74 is located behind the first support plate 71. A control panel slot 72 for inserting the control panel is opened on the first support plate 71, and an indicator light slot 73 for inserting the indicator light is opened on the second support plate 74.
[0037] The control panel is installed upside down in the control panel slot 72 opened on the first support plate 71 of the positioning and supporting component 7. Then, the mounting holes of the PCB board are inserted into the screw sockets of the control panel. Then, the indicator light is installed in the indicator light slot 73 opened on the second support plate 74, realizing the positioning and support of the indicator light, the PCB board and the control panel.
[0038] The clamping assembly 5 includes a pressure plate 51 and a rotary clamping cylinder 52. The rotary clamping cylinder 52 is fixedly installed on the slide plate 22 and is located on the right side of the first support plate 71. The pressure plate 51 is fixedly installed on the upper drive end of the rotary clamping cylinder 52. When the drive end of the rotary clamping cylinder 52 is at the lowest point, the pressure plate 51 is located above the first support plate 71 and the bottom of the pressure plate 51 is in contact with the top of the PCB board. When the drive end of the rotary clamping cylinder 52 is at the highest point, the pressure plate 51 is located outside the first support plate 71 and the bottom of the pressure plate 51 is set higher than the top of the PCB board.
[0039] The drive assembly 2 moves the detection assembly 4, the clamping assembly 5, and the positioning support assembly 7 to the foremost position. The drive end of the rotary clamping cylinder 52 of the clamping assembly 5 moves upward, and the rotary clamping cylinder 52 drives the pressing end of the pressure plate 51 to rotate to the outside of the first support plate 71. Then, the control panel is installed upside down into the control panel slot 72. The mounting holes of the PCB board are then inserted into the screw sleeves of the control panel. The indicator lights are then installed in the indicator light slots 73. The drive end of the rotary clamping cylinder 52 moves downward, and the rotary clamping cylinder 52 drives the pressure plate 51 to move downward while rotating towards the first support plate 71. The pressure plate 51 moves until it contacts the top of the PCB board, pressing and fixing the PCB board onto the control panel.
[0040] The detection component 4 includes a push-pull electromagnet 41, a first terminal block 42, a control host 43, and a second terminal block 44. The first terminal block 42, the control host 43, and the second terminal block 44 are all fixedly installed on the slide plate 22. The control host 43 is located behind the rotary clamping cylinder 52. The push-pull electromagnet 41, the first terminal block 42, and the second terminal block 44 are all connected to the second terminal block 44. The first terminal block 42 is plugged into the PCB board terminal block, and the second terminal block 44 is plugged into the control panel terminal block. The first support plate 71 has a first straight groove 45 at the bottom of the control panel slot 72. Multiple sets of push-pull electromagnets 41 are fixedly installed at the bottom of the first support plate 71, and the drive end of the push-pull electromagnet 41 moves in the first straight groove 45. The installation position of the push-pull electromagnet 41 corresponds one-to-one with the button position of the control panel.
[0041] The control host 43 is the vacuum cleaner control host;
[0042] The pressure plate 51 moves to contact the top of the PCB board, pressing and fixing the PCB board onto the control panel. The first terminal 42 is connected to the PCB board terminal, and the second terminal 44 is connected to the control panel terminal. The control host 43 controls the push-pull electromagnet 41 to start one by one. The push-pull electromagnet 41 presses the button on the control panel, and the button starts. Then observe the indicator light. If the button press and the indicator light are consistent, it is qualified. If the button press and the indicator light are inconsistent, it is unqualified. After all the buttons have been pressed, the control host 43 controls the push-pull electromagnet 41 to start one by one, turning off all the buttons, thus realizing the correlation detection of the control panel, indicator light, and PCB.
[0043] The front end of the first support plate 71 is connected to a first guide and limiting structure 3 for wire management of the control panel and the PCB board.
[0044] The first guide limiting structure 3 includes a straight plate 31, which is fixedly installed on the front side wall of the first support plate 71. A side groove 32 is provided on the side wall of the straight plate 31.
[0045] Between the first terminal 42 being plugged into the PCB board terminal and the second terminal 44 being plugged into the control panel terminal, the wires are inserted into the side groove 32 opened in the straight plate 31. The side groove 32 limits the wires to prevent them from being messy and to prevent them from affecting the subsequent screw installation.
[0046] The top of the slide plate 22 is connected to a fixing bracket 8 for wire management between the PCB and the indicator light, and the fixing bracket 8 is located between the first support plate 71 and the control panel slot 72;
[0047] The fixing frame 8 includes a connecting frame 81, a column 82 and a limiting horizontal plate 83. The connecting frame 81 is fixedly installed on the top of the slide plate 22, the column 82 is fixedly installed on the top of the connecting frame 81, and the limiting horizontal plate 83 is fixedly installed on the column 82. The wire management between the PCB and the indicator light is located between the column 82 and the connecting frame 81.
[0048] After inserting the indicator light into the indicator light slot 73, the wires between the PCB and the indicator light are then routed to the bottom of the limiting plate 83. The limiting plate 83 limits the wires between the PCB and the indicator light to prevent the wires between the PCB and the indicator light from shaking when the slide plate 22 moves, thus avoiding affecting the installation of screws in the screw mounting assembly 6.
[0049] The screw mounting assembly 6 includes a screw supply assembly 61, a second linear module slide 62, a screw driving structure 63, and a support frame 64. The screw supply assembly 61 is fixedly mounted on the base 1 and located on the left side of the first linear module slide 21. The support frame 64 is fixedly mounted on the base 1. The second linear module slide 62 is fixedly mounted on the front side wall of the support frame 64. The screw driving structure 63 is fixedly mounted on the drive end of the second linear module slide 62.
[0050] After passing the test, the first linear module slide 21 moves the slide plate 22, which in turn moves the positioning support component 7. The positioning support component 7 then moves the control panel and PCB, moving a set of screw sleeves on the control panel below the horizontal trajectory of the screw-driving structure 63. The second linear module slide 62 then moves the screw-driving structure 63 to the screw supply component 61, which supplies screws. The screw-driving structure 63 moves downward to retrieve a screw from the screw supply component 61, then moves upward. The second linear module slide 62 then moves the screw-driving structure 63, which in turn moves the suction screw to the required installation position. The screw-driving structure 63 moves downward to install the screw into the screw sleeve of the control panel. This process is repeated until all screw sleeves on the control panel are fitted with screws, thus assembling the PCB and control panel for practical use.
[0051] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A vacuum cleaner control board assembly device with detection function, comprising a base (1), characterized in that: The base (1) has a drive assembly (2) for front and rear drive connected to the top; The drive assembly (2) is fixedly connected to a positioning support assembly (7) for supporting the control panel and indicator lights, a clamping assembly (5) for pressing the PCB board onto the control panel, and a detection assembly (4) for press control and power-on detection. The clamping assembly (5) is located to the right of the positioning support assembly (7). The detection assembly (4) is electrically connected to the control panel and the PCB. The detection assembly (4) is also movably connected to the buttons on the control panel. When the clamping assembly (5) is pressed, the clamping end of the clamping assembly (5) contacts the top of the PCB board. When the clamping assembly (5) is not pressed, the clamping end of the clamping assembly (5) is located outside the positioning support assembly (7). The positioning support assembly (7) is plugged into the control panel and indicator lights. The base (1) is also connected to a screw mounting assembly (6) for screw mounting, and the screw-driving end of the screw mounting assembly (6) is located above the drive assembly (2).
2. The vacuum cleaner control board assembly equipment with detection function according to claim 1, characterized in that, The drive assembly (2) includes a first linear module slide (21) and a slide plate (22). The first linear module slide (21) is fixedly installed on the top of the base (1), and the slide plate (22) is fixedly installed on the drive end of the first linear module slide (21). The detection assembly (4), the clamping assembly (5) and the positioning support assembly (7) are all fixedly installed on the slide plate (22).
3. The vacuum cleaner control board assembly equipment with detection function according to claim 2, characterized in that, The positioning support assembly (7) includes a first support plate (71) and a second support plate (74). The first support plate (71) and the second support plate (74) are fixedly installed on the top left side of the slide plate (22) by support columns. The second support plate (74) is located behind the first support plate (71). The first support plate (71) has a control panel slot (72) for plugging in the control panel, and the second support plate (74) has an indicator light slot (73) for plugging in the indicator light.
4. The vacuum cleaner control board assembly equipment with detection function according to claim 3, characterized in that, The clamping assembly (5) includes a pressure plate (51) and a rotary clamping cylinder (52). The rotary clamping cylinder (52) is fixedly installed on the slide plate (22) and is located on the right side of the first support plate (71). The pressure plate (51) is fixedly installed on the upper drive end of the rotary clamping cylinder (52). When the drive end of the rotary clamping cylinder (52) is at the lowest end, the pressure plate (51) is located above the first support plate (71) and the bottom of the pressure plate (51) is in contact with the top of the PCB board. When the drive end of the rotary clamping cylinder (52) is at the highest end, the pressure plate (51) is located outside the first support plate (71) and the bottom of the pressure plate (51) is set higher than the top of the PCB board.
5. The vacuum cleaner control board assembly equipment with detection function according to claim 4, characterized in that, The detection component (4) includes a push-pull electromagnet (41), a first terminal block (42), a control host (43), and a second terminal block (44). The first terminal block (42), the control host (43), and the second terminal block (44) are all fixedly installed on the slide plate (22). The control host (43) is located behind the rotary clamping cylinder (52). The push-pull electromagnet (41), the first terminal block (42), and the second terminal block (44) are all connected to the second terminal block (44). The first terminal block (42) is plugged into the PCB board terminal block, and the second terminal block (44) is plugged into the control panel terminal block. The first support plate (71) has a first straight groove (45) at the bottom of the control panel slot (72). Multiple sets of push-pull electromagnets (41) are fixedly installed at the bottom of the first support plate (71), and the drive end of the push-pull electromagnet (41) moves in the first straight groove (45). The installation position of the push-pull electromagnet (41) corresponds one-to-one with the button position of the control panel.
6. The vacuum cleaner control board assembly equipment with detection function according to claim 4 or 5, characterized in that, The front end of the first support plate (71) is connected to a first guide limiting structure (3) for wire management of the control panel and the PCB board.
7. The vacuum cleaner control board assembly equipment with detection function according to claim 6, characterized in that, The first guide limiting structure (3) includes a straight plate (31), which is fixedly installed on the front side wall of the first support plate (71), and a side groove (32) is provided on the side wall of the straight plate (31).
8. The vacuum cleaner control board assembly equipment with detection function according to claim 7, characterized in that, The top of the slide (22) is connected to a bracket (8) for wire management between the PCB and the indicator light, and the bracket (8) is located between the first support plate (71) and the control panel slot (72).