A material thickness adjusting mechanism for a creasing all-in-one machine
By designing a material thickness adjustment mechanism on the die-cutting and creasing integrated machine, and using a hydraulic push rod and motor drive structure to automatically adjust the distance between the upper and lower dies, the problem of the equipment being unable to adapt to materials of different thicknesses is solved, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN HENGCHANG HAODA SAFETY PRINTING CO LTD
- Filing Date
- 2025-08-25
- Publication Date
- 2026-07-14
AI Technical Summary
Existing die-cutting and creasing machines lack a flexible material thickness adjustment mechanism, making it difficult to adapt to the processing of materials of different thicknesses, which affects production efficiency and product quality.
A material thickness adjustment mechanism for an integrated embossing machine was designed. Through a mechanical linkage structure driven by a hydraulic push rod and a motor, the distance between the upper and lower dies and the pressing pressure are automatically adjusted. Combined with the precise adjustment of a scale and a manual knob, the equipment can be adapted to the processing needs of materials of different thicknesses.
It enables precise positioning and indentation processing of materials of different thicknesses, improving production efficiency and product quality, simplifying the operation process, and enhancing the versatility and flexibility of the equipment.
Smart Images
Figure CN224490310U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of thickness adjustment mechanism, and in particular relates to a material thickness adjustment mechanism for an indentation machine. Background Technology
[0002] A material thickness adjustment mechanism for an integrated die-cutting and creasing machine is a functional structure that can detect changes in the thickness of the material to be processed in real time through sensors during the operation of the die-cutting and creasing machine. The detection signal is transmitted to the control system, and after processing, the actuator drives the actuator to automatically adjust the distance or pressing pressure between the upper and lower dies without manual adjustment. This allows the equipment to adapt to the processing requirements of materials with different thicknesses, ensures the accuracy of die-cutting and creasing, and improves production efficiency and product quality.
[0003] In actual production, die-cutting and creasing machines often face the problem of processing materials of varying thicknesses. If existing equipment lacks a flexible adjustment mechanism, it will not only be difficult to guarantee the processing of materials of different thicknesses, but will also lead to a decrease in production efficiency. Utility Model Content
[0004] The purpose of this utility model is to provide a material thickness adjustment mechanism for an integrated die-cutting and creasing machine. By setting an adjustment part, the problem of inconsistent material thickness that is often faced by integrated die-cutting and creasing machines is solved. If existing equipment lacks a flexible adjustment mechanism, it will not only be difficult to guarantee the processing of materials of different thicknesses, but also lead to a decrease in production efficiency.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a material thickness adjustment mechanism for an integrated embossing machine, comprising a machine body, and further comprising: an adjustment part disposed on the machine body; a configuration part disposed on the machine body; the adjustment part comprising an adaptation component mounted on the top of the machine body; and an adjustment component mounted on the adaptation component; the adaptation component comprising two L-shaped plates fixedly connected to the top of the machine body, two sliding rods slidably connected to each of the two L-shaped plates, two mounting plates fixedly connected to the bottom ends of several sliding rods, hydraulic push rods slidably connected to each of the two L-shaped plates, the output ends of the two hydraulic push rods slidably connected to the two mounting plates, two sliding rods slidably connected to the sides of the two mounting plates close to each other, several mounting brackets slidably connected to the outer walls of the two sliding rods slidably, and embossing rollers rotatably connected to the several mounting brackets; wherein, four mounting brackets and four embossing rollers are provided.
[0007] Furthermore, the configuration unit includes a drive component mounted on the body; and a positioning component disposed on the body; wherein the mounting slot on the body is adapted to the drive component.
[0008] Furthermore, the adjustment assembly includes a fixed plate fixedly connected to the outer wall of the two slide rods, and an equally spaced adjusting rod is hinged to the fixed plate. The top ends of several mounting brackets are all hinged to the equally spaced adjusting rods. An adjusting component is provided on the mounting plate. There are four mounting brackets, which are symmetrically distributed on both sides of the fixed plate.
[0009] Furthermore, the drive assembly includes a motor fixedly connected to the right side of the machine body, the output shaft of the motor being fixedly connected to a rotating shaft via a coupling, a drive roller being sleeved on the outer wall of the rotating shaft, and the drive roller abutting against a plurality of indentation rollers; wherein, the rotating shaft passes through the machine body and is rotatably connected to the machine body.
[0010] Furthermore, the positioning component includes a scale set on the machine body, two slide rods three are slidably connected to both sides of the machine body, two positioning plates are fixedly connected to one end of several slide rods three that are close to each other, hydraulic push rods two are set on both sides of the machine body, and the output ends of two hydraulic push rods two are fixedly connected to two positioning plates; wherein, two slide grooves are opened on the machine body, and both slide grooves are slidably connected to two positioning plates.
[0011] Furthermore, the adjusting component includes a second screw rod rotatably connected to two mounting plates. The second screw rod passes through several mounting brackets and fixing plates and is threadedly connected to a corresponding mounting bracket. A manual knob is sleeved on the outer wall of the second screw rod. There are two manual knobs, which are symmetrically sleeved on both ends of the second screw rod.
[0012] This utility model has the following beneficial effects:
[0013] 1. By setting up an adjustment section, first place the cardboard in the processing position of the machine body. According to the scale, start the two hydraulic push rods two. The slide rod three drives the positioning plate to center the cardboard and prevent it from shifting during creasing. When the position of the creasing roller needs to be adjusted, start the two hydraulic push rods one. The slide rod one moves the mounting plate and the adaptation component upward to match the width of the cardboard. Then start the motor. The rotating shaft drives the drive roller to send the cardboard to the bottom of the adaptation component. After it is in place, start the two hydraulic push rods one again to make the creasing roller close to the top of the cardboard to complete the processing of different thicknesses. This process, through step-by-step positioning, adaptive adjustment and precise feeding, can ensure accurate positioning during cardboard creasing processing, strong equipment adaptability, effectively improve creasing quality and processing efficiency, and reduce defective products caused by cumbersome operation or improper parameters.
[0014] 2. By setting the configuration section and rotating the manual knob on the screw, the screw drives the outer wall mounting bracket to move under the guidance of the slide bar. The mounting bracket is hinged to the fixed plate by the equal spacing adjustment rod, so that the equal spacing of the other mounting brackets and the indentation rollers can be adjusted to meet different indentation requirements. This adjustment method is easy to operate. Through the mechanical linkage structure, the spacing of multiple indentation rollers can be adjusted quickly and accurately without complicated disassembly or reassembly. This effectively improves the adaptability of the equipment to different indentation styles and density requirements, and enhances the versatility and processing flexibility of the equipment.
[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a partial cross-sectional view of the adjustment part of this utility model;
[0019] Figure 3 This is a partial cross-sectional view of the configuration part of this utility model;
[0020] Figure 4 This utility model Figure 2 A magnified structural diagram of A in the middle;
[0021] Figure 5 This utility model Figure 3 A magnified structural diagram of B in the diagram.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 1. Machine body; 2. Adjustment section; 21. Adaptation component; 211. L-shaped plate; 212. Slide rod one; 213. Mounting plate; 214. Hydraulic push rod one; 215. Slide rod two; 216. Mounting bracket; 217. Indentation roller; 22. Adjustment component; 221. Fixing plate; 222. Equal spacing adjustment rod; 223. Screw; 224. Manual knob; 3. Configuration section; 31. Drive component; 311. Motor; 312. Rotating shaft; 313. Drive roller; 32. Positioning component; 321. Scale; 322. Slide rod three; 323. Positioning plate; 324. Hydraulic push rod two. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 As shown, this utility model is a material thickness adjustment mechanism for an integrated embossing machine, including a body 1, and further including: an adjustment part 2, which is disposed on the body 1; and a configuration part 3, which is disposed on the body 1.
[0026] The adjustment unit 2 includes an adaptation component 21, which is mounted on the top of the body 1; and an adjustment component 22, which is mounted on the adaptation component 21. The adaptation component 21 includes two L-shaped plates 211 fixedly connected to the top of the body 1. Two slide rods 212 are slidably connected to each of the two L-shaped plates 211. Two mounting plates 213 are fixedly connected to the bottom ends of several slide rods 212. Hydraulic push rods 214 are provided on each of the two L-shaped plates 211. The output ends of the two hydraulic push rods 214 are fixedly connected to the two mounting plates 213. Two slide rods 215 are fixedly connected to the side of the two mounting plates 213 that are close to each other. The outer walls of the two slide rods 215 are slidably connected to... Several mounting brackets 216 are provided, each rotatably connected to an indentation roller 217. Four mounting brackets 216 and four indentation rollers 217 are provided. An adjustment assembly 22 includes a fixed plate 221 fixedly connected to the outer wall of two sliding rods 215. Equally spaced adjusting rods 222 are hinged to the fixed plate 221. The tops of the mounting brackets 216 are hinged to the equally spaced adjusting rods 222. An adjusting component is provided on the mounting plate 213. Four mounting brackets 216 are provided, symmetrically distributed on both sides of the fixed plate 221. The adjusting component includes a screw 223 rotatably connected to the two mounting plates 213. The screw 223 passes through the mounting brackets 216 and the fixed plate 221 and... A corresponding mounting bracket 216 is threadedly connected, and a manual knob 224 is fitted on the outer wall of the screw 223. Two manual knobs 224 are symmetrically fitted at both ends of the screw 223. Through the adjustment part 2, firstly, the cardboard to be processed is placed stably on the processing position of the machine body 1. Then, referring to the scale markings on the ruler 321, and according to the actual size of the cardboard, the two hydraulic push rods 324 are simultaneously activated. At this time, the two hydraulic push rods 324 will drive the two positioning plates 323 to move closer together through their sliding rods 322, centering the cardboard. This positioning effectively avoids a decrease in creasing quality due to cardboard misalignment during subsequent creasing processes, thus completing the cardboard positioning. Subsequently, if it is necessary to adjust the position of the creasing roller 217 according to the thickness of the cardboard, two hydraulic push rods 214 can be started simultaneously. The two hydraulic push rods 214 will drive the two mounting plates 213 and their adapting components 21 to move upward synchronously with the slide rods 212 on them to adapt to the placement requirements of cardboard of different widths. Then, the motor 311 is started. The motor 311 drives the drive roller 313 to rotate through the rotating shaft 312, and smoothly conveys the cardboard to the bottom of the adapting component 21. When the cardboard is in place, the two hydraulic push rods 214 can be started again synchronously. The slide rods 212 drive the multiple creasing rollers 217 on the adapting component 21 to move closer to the top of the cardboard, thereby meeting the processing requirements of cardboard of different thicknesses.
[0027] Configuration unit 3 includes a drive assembly 31 mounted on the machine body 1; and a positioning assembly 32 disposed on the machine body 1. The machine body 1 has a mounting slot adapted to the drive assembly 31. The drive assembly 31 includes a motor 311 fixedly connected to the right side of the machine body 1. The output shaft of the motor 311 is fixedly connected to a rotating shaft 312 via a coupling. A drive roller 313 is sleeved on the outer wall of the rotating shaft 312, and the drive roller 313 abuts against several indentation rollers 217. The rotating shaft 312 passes through the machine body 1 and is rotatably connected to it. The positioning assembly 32 includes a scale 321 disposed on the machine body 1. Two sliding rods 322 are slidably connected to both sides of the machine body 1. Two positioning rods 322 are fixedly connected to the ends of the sliding rods 322 that are close to each other. The machine body 1 has two hydraulic push rods 324 on both sides of plate 323, and the output ends of the two hydraulic push rods 324 are fixedly connected to the two positioning plates 323. The machine body 1 has two sliding grooves, and the two sliding grooves are slidably connected to the two positioning plates 323. By setting the configuration part 3, the spacing between multiple indentation rollers 217 needs to be adjusted. This can be done by rotating the manual knob 224 on the screw 223. At this time, the screw 223 will drive a mounting bracket 216 on its outer wall to move under the guidance of the two sliding rods 215. At the same time, the mounting bracket 216 is hinged to the fixed plate 221 through the equal spacing adjustment rod 222, so as to realize the equal spacing adjustment of the other mounting brackets 216 and the indentation rollers 217 on them, thereby matching various indentation requirements.
[0028] A specific application of this embodiment is as follows: First, the cardboard to be processed is placed stably on the processing position of the machine body 1. Then, referring to the scale markings on the scale 321, two hydraulic push rods 324 are simultaneously activated according to the actual size of the cardboard. At this time, the two hydraulic push rods 324 will drive the two positioning plates 323 to move closer to each other through the slide rods 322 on them, and center the cardboard. This positioning can effectively avoid the decrease in creasing quality due to cardboard displacement during the subsequent creasing process. After the cardboard is positioned, if it is necessary to adjust the position of the creasing roller 217 according to the cardboard thickness, two hydraulic push rods 214 can be activated simultaneously. The two hydraulic push rods 214 will drive the two mounting plates 213 and their adaptation components 21 to move upward synchronously with the slide rods 212 on them to adapt to the placement requirements of cardboard of different widths. Then, the motor 3 is started. 11. The motor 311 drives the drive roller 313 to rotate via the rotating shaft 312, smoothly conveying the cardboard to the bottom of the adapting component 21. After the cardboard is in place, the two hydraulic push rods 214 can be activated again to drive the multiple creasing rollers 217 on the adapting component 21 to move closer to the top of the cardboard via the slide rod 212, thereby meeting the processing requirements of cardboard of different thicknesses. If it is necessary to adjust the spacing between the multiple creasing rollers 217, it can be operated by rotating the manual knob 224 on the screw 223. At this time, the screw 223 will be guided by the two slide rods 215 to move a mounting bracket 216 on its outer wall. At the same time, the mounting bracket 216 is hinged to the fixed plate 221 through the equal spacing adjustment rod 222 to realize the equal spacing adjustment of the other mounting brackets 216 and the creasing rollers 217 on them, thereby matching various creasing requirements.
[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A material thickness adjustment mechanism for an integrated embossing machine, comprising a body (1), characterized in that, Also includes: Adjustment part (2), said adjustment part (2) is provided on the body (1); Configuration unit (3), which is provided on the body (1); The adjustment part (2) includes an adaptation component (21), which is mounted on the top of the body (1); as well as Adjustment component (22), said adjustment component (22) is mounted on adaptation component (21); The adaptation component (21) includes two L-shaped plates (211) fixedly connected to the top of the body (1). Two slide rods (212) are slidably connected to each of the two L-shaped plates (211). Two mounting plates (213) are fixedly connected to the bottom ends of several slide rods (212). Hydraulic push rods (214) are provided on each of the two L-shaped plates (211). The output ends of the two hydraulic push rods (214) are fixedly connected to the two mounting plates (213). Two slide rods (215) are fixedly connected to the side of the two mounting plates (213) that are close to each other. Several mounting brackets (216) are slidably connected to the outer walls of the two slide rods (215). Indentation rollers (217) are rotatably connected to several mounting brackets (216). The mounting bracket (216) and the indentation roller (217) are each provided with four.
2. The material thickness adjustment mechanism for an integrated embossing machine according to claim 1, characterized in that, The configuration unit (3) includes a drive assembly (31) mounted on the body (1); and Positioning component (32), the positioning component (32) is disposed on the body (1); The mounting slot on the body (1) is compatible with the drive assembly (31).
3. The material thickness adjustment mechanism for an integrated embossing machine according to claim 2, characterized in that, The adjustment assembly (22) includes a fixed plate (221) fixedly connected to the outer wall of the two slide rods (215), and an equally spaced adjustment rod (222) is hinged on the fixed plate (221). The top ends of several mounting brackets (216) are all hinged to the equally spaced adjustment rods (222). An adjustment component is provided on the mounting plate (213). Among them, there are four mounting brackets (216), which are symmetrically distributed on both sides of the fixing plate (221).
4. The material thickness adjustment mechanism for an integrated embossing machine according to claim 3, characterized in that, The drive assembly (31) includes a motor (311) fixedly connected to the right side of the machine body (1). The output shaft of the motor (311) is fixedly connected to a rotating shaft (312) via a coupling. The outer wall of the rotating shaft (312) is fitted with a drive roller (313). The drive roller (313) abuts against a plurality of indentation rollers (217). The rotating shaft (312) passes through the body (1) and is rotatably connected to the body (1).
5. A material thickness adjustment mechanism for an integrated embossing machine according to claim 4, characterized in that, The positioning component (32) includes a scale (321) set on the body (1), two slide rods (322) are slidably connected to both sides of the body (1), two positioning plates (323) are fixedly connected to one end of several slide rods (322) that are close to each other, and hydraulic push rods (324) are set on both sides of the body (1), and the output ends of the two hydraulic push rods (324) are fixedly connected to the two positioning plates (323); The body (1) has two sliding grooves, and both sliding grooves are slidably connected to two positioning plates (323).
6. A material thickness adjustment mechanism for an integrated embossing machine according to claim 5, characterized in that, The adjusting component includes a screw rod (223) rotatably connected to two mounting plates (213). The screw rod (223) passes through several mounting brackets (216) and a fixing plate (221) and is threadedly connected to a corresponding mounting bracket (216). A manual knob (224) is sleeved on the outer wall of the screw rod (223). Two manual knobs (224) are provided and are symmetrically fitted on both ends of the screw (223).